Cleaning mechanism of chain type cleaning machine
By designing an automated water tank and cleaning sink system in a chain cleaning machine, the problem of frequent cleaning liquid replacement is solved, production efficiency is improved, and temperature control and overflow prevention of cleaning liquid are achieved.
Patent Information
- Application Number
- CN202421805298.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-29
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-07-29
AI Technical Summary
The existing chain cleaning mechanism needs to frequently replace the cleaning liquid in large-scale production, resulting in low automation and affecting production efficiency.
A chain cleaning mechanism of a chain cleaning machine including a water tank, a cleaning sink and a chassis is designed. By setting up a first drain pump, a second drain pump, a water inlet pump, a liquid pump, a liquid level switch and a float switch, the automatic water inlet and outlet operation of the water tank and the cleaning sink is realized.
It improves the automation level of the chain cleaning mechanism, reduces manual operation, is suitable for large-scale production, improves production efficiency, and has the functions of controlling the cleaning liquid temperature and preventing liquid overflow.
Smart Images

Figure CN222919202U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cleaning mechanisms, and particularly relates to a cleaning mechanism of a chain-type cleaning machine. Background Art
[0002] A chain-type cleaning machine is a device that conveys workpieces through a chain for cleaning. Since the chain-type cleaning machine uses chain drive, it can realize continuous conveyance of workpieces and carry out cleaning operations uninterruptedly, greatly improving the cleaning efficiency. For example, on a capacitor production line, the chain-type cleaning machine can quickly clean a large number of capacitors.
[0003] At present, the chain-type cleaning machine realizes cleaning through a water tank filled with cleaning liquid. During large-scale production, to ensure the cleaning effect, the water in the water tank needs to be replaced frequently. However, for the current chain-type cleaning machine, the replacement of the cleaning liquid of its cleaning mechanism requires a lot of manual operations, and the degree of automation is not high enough, which is likely to affect the production efficiency during large-scale production. Therefore, technical personnel in this field have provided a cleaning mechanism of a chain-type cleaning machine to solve the problems raised in the above background art. Summary of the Utility Model
[0004] The purpose of the utility model is to provide a cleaning mechanism of a chain-type cleaning machine, and solve the following technical problems:
[0005] How to improve the degree of automation of the cleaning mechanism of the chain-type cleaning machine and improve the production efficiency.
[0006] The purpose of the utility model can be realized through the following technical solutions:
[0007] A cleaning mechanism of a chain-type cleaning machine includes a water tank, a cleaning water tank and a machine case. The water tank is fixed to the lower side inside the machine case, and the cleaning water tank is fixed to the upper side inside the machine case;
[0008] One side of the rear end face of the cleaning water tank is fixedly connected with two water tank inlet pipes, the lower end face of the cleaning water tank is fixedly connected with a water tank drain pipe, and the outer end of the water tank drain pipe is fixedly connected with a first drainage pump;
[0009] One side of the lower end of the water tank is fixedly connected with a water outlet pipe. One end of the water outlet pipe is fixedly connected with a liquid pump. The water outlet end of the liquid pump is fixedly connected with the two water tank inlet pipes through a water delivery pipe. One side of the lower end face of the water tank away from the water outlet pipe is fixedly connected with a drain pipe. The outer end of the drain pipe is fixedly connected with a second drainage pump. One side of the upper end of the water tank away from the water outlet pipe is fixedly connected with a water inlet pipe, and the outer end of the water inlet pipe is fixedly connected with a water inlet pump.
[0010] Further, a float switch is connected to the pipe orifice of the water inlet pipe inside the water tank. The float switch is electrically connected to the water inlet pump. A liquid level switch is fixedly connected to one side of the water tank close to the water outlet pipe. The liquid level switch is electrically connected to the liquid pump;
[0011] Further, partition plates are fixedly connected to both sides inside the cleaning water tank. The partition plates divide the cleaning water tank into a central cleaning chamber and two overflow chambers on both sides. A water tank overflow pipe is fixedly connected to the lower end surface of the overflow chamber. The water tank drain pipe communicates with the cleaning chamber;
[0012] Further, a cleaning chain is arranged on the upper end surface of the chassis. The lower part of the cleaning chain extends into the cleaning water tank;
[0013] Further, a maintenance cover is provided on the upper end surface of the water tank. An overflow pipe is fixedly connected to the upper end of one side of the water tank, and a water inlet valve is fixedly connected to the upper end of the other side;
[0014] Further, a heating pipe is fixedly connected to the inner bottom of the water tank. A thermocouple is fixedly connected to the lower end of one side of the water tank. The detection end of the thermocouple extends into the water tank;
[0015] Further, valves are fixedly connected to the water outlet ends of the first drainage pump, the second drainage pump and the water inlet pump;
[0016] Further, a liquid level observation pipe is fixedly connected to one side of the water tank close to the water inlet pipe. The upper and lower ends of the liquid level observation pipe communicate with the inside of the water tank;
[0017] Advantages of the present utility model:
[0018] 1. For the cleaning mechanism of the chain type cleaning machine proposed by the present utility model, by setting the first drainage pump, the second drainage pump, the water inlet pump, the liquid pump, the liquid level switch and the float switch, the degree of automation of the water inlet and outlet of the water tank and the cleaning water tank is high during the use of the cleaning mechanism, making it more convenient to use and more suitable for large-scale production.
[0019] 2. For the cleaning mechanism of the chain type cleaning machine proposed by the present utility model, the cleaning mechanism has comprehensive functions, can heat the cleaning liquid in the water tank and control the temperature. At the same time, the water tank and the cleaning water tank are not likely to have the situation of cleaning liquid overflow, and the safety is strong. Description of the Drawings
[0020] The following further describes the present utility model with reference to the drawings.
[0021] Figure 1 It is the installation structure diagram of the cleaning mechanism of the chain type cleaning machine proposed by the present utility model;
[0022] Figure 2It is the first perspective of the overall structure diagram of the cleaning mechanism of a chain cleaning machine proposed by the present utility model;
[0023] Figure 3 It is the second perspective of the overall structure diagram of the cleaning mechanism of a chain cleaning machine proposed by the present utility model;
[0024] Figure 4 It is the internal structure diagram of the water tank of the cleaning mechanism of a chain cleaning machine proposed by the present utility model;
[0025] Figure 5 It is the internal structure diagram of the cleaning water tank of the cleaning mechanism of a chain cleaning machine proposed by the present utility model.
[0026] Reference numerals:
[0027] 1. Water tank; 101. Water outlet pipe; 102. Drain pipe; 103. Water inlet pipe; 104. Water inlet valve;
[0028] 105. Overflow pipe; 106. Maintenance cover; 107. Liquid level observation pipe; 108. Liquid level switch; 109. Float switch; 110. Heating pipe; 111. Thermocouple; 2. Cleaning water tank; 201. Water tank inlet pipe;
[0029] 202. Water tank drain pipe; 203. Water tank overflow pipe; 204. Partition board; 205. Cleaning chamber; 206. Overflow chamber; 3. Machine case; 4. Cleaning chain; 5. Liquid pump; 6. Water delivery pipe; 7. First drainage pump; 8. Second drainage pump; 9. Water inlet pump. Specific embodiments
[0030] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0031] Please refer to the attached Figures 1 to 5 As shown, a cleaning mechanism of a chain cleaning machine in an embodiment of the present utility model includes a water tank 1, a cleaning water tank 2, and a machine case 3. The water tank 1 is fixed to the lower side inside the machine case 3, and the cleaning water tank 2 is fixed to the upper side inside the machine case 3. The cleaning water tank 2 is used to clean the incoming workpieces, and the water tank 1 is used to provide cleaning liquid for the cleaning water tank 2.
[0032] On one side of the rear end face of the cleaning water tank 2, two water tank inlet pipes 201 are fixedly connected. The lower end face of the cleaning water tank 2 is fixedly connected with a water tank drain pipe 202, and the outer end of the water tank drain pipe 202 is fixedly connected with a first drainage pump 7.
[0033] One end of the lower part of one side of the water tank 1 is fixedly connected with a water outlet pipe 101. One end of the water outlet pipe 101 is fixedly connected with a liquid pump 5. The water outlet end of the liquid pump 5 is fixedly connected with two water tank inlet pipes 201 through a water delivery pipe 6. One side of the lower end surface of the water tank 1 far away from the water outlet pipe 101 is fixedly connected with a drain pipe 102. The outer end of the drain pipe 102 is fixedly connected with a second drain pump 8. One side of the upper end of the water tank 1 far away from the water outlet pipe 101 is fixedly connected with a water inlet pipe 103. The outer end of the water inlet pipe 103 is fixedly connected with a water inlet pump 9. During operation, the liquid pump 5 injects the cleaning liquid inside the water tank 1 into the inside of the cleaning water tank 2 through the water tank inlet pipe 201. By setting the first drain pump 7, the second drain pump 8, the water inlet pump 9, and the liquid pump 5, the water inlet and outlet of the water tank 1 and the cleaning water tank 2 are more convenient, the degree of automation is high, it is more convenient to use, and it is more suitable for large-scale production.
[0034] A float switch 109 is connected to the pipe orifice of the water inlet pipe 103 located inside the water tank 1, and the float switch 109 is electrically connected to the water inlet pump 9. One side of the inside of the water tank 1 close to the water outlet pipe 101 is fixedly connected with a liquid level switch 108, and the liquid level switch 108 is electrically connected to the liquid pump 5. The set float switch 109 and liquid level switch 108 are respectively used to control the on-off of the water inlet pump 9 and the liquid pump 5. If the liquid level inside the water tank 1 drops to the low level, the liquid level switch 108 is triggered, the liquid pump 5 stops, and the float switch 109 is also triggered, the water inlet pump 9 starts, and injects the cleaning liquid into the water tank 1 until the float switch 109 returns to the high level, and the liquid pump 5 resumes power supply.
[0035] Both sides inside the cleaning water tank 2 are fixedly connected with partition plates 204. The partition plates 204 divide the cleaning water tank 2 into a central cleaning cavity 205 and two overflow cavities 206 on both sides. The lower end surface of the overflow cavity 206 is fixedly connected with a water tank overflow pipe 203. The water tank drain pipe 202 is communicated with the cleaning cavity 205. The set partition plate 204 is lower than the depth of the cleaning water tank 2, which is convenient for maintaining the liquid level of the cleaning water tank 2. After the liquid level is too high, the cleaning liquid in the cleaning cavity 205 will flow into the overflow cavity 206 and be discharged through the water tank overflow pipe 203 to prevent the liquid level inside the cleaning water tank 2 from being too high or even overflowing.
[0036] A cleaning chain 4 is arranged on the upper end surface of the chassis 3. The lower part of the cleaning chain 4 extends into the cleaning water tank 2. The cleaning part of the cleaning chain 4 of the chain type cleaning machine passes through the cleaning cavity 205 of the cleaning water tank 2.
[0037] The upper end surface of the water tank 1 is covered with a maintenance cover 106. One side of the upper end of the water tank 1 is fixedly connected with an overflow pipe 105, and the other side of the upper end is fixedly connected with a water inlet valve 104. The set overflow pipe 105 is used to prevent the water tank 1 from overflowing, and the set water inlet valve 104 is convenient for manual water addition to the water tank 1.
[0038] A heating pipe 110 is fixedly connected to the inner bottom of the water tank 1, and a thermocouple 111 is fixedly connected to the lower end of one side of the water tank 1. The detection end of the thermocouple 111 extends into the water tank 1. The provided heating pipe 110 and thermocouple 111 facilitate the temperature control of the cleaning liquid in the water tank 1.
[0039] Valves are fixedly connected to the water outlet ends of the first drain pump 7, the second drain pump 8, and the water inlet pump 9. The setting of the valves facilitates the control of the flow rate.
[0040] A liquid level observation pipe 107 is fixedly connected to the side of the water tank 1 close to the water inlet pipe 103. The upper and lower ends of the liquid level observation pipe 107 are both communicated with the inside of the water tank 1. The liquid level observation pipe 107 is made of transparent glass, which is convenient for observing the liquid level of the water tank 1.
[0041] Working principle: When in use, the cleaning liquid in the water tank 1 is injected into the inside of the cleaning water tank 2 through the water tank inlet pipe 201 by the liquid pump 5. When the liquid level is too high, the cleaning liquid in the cleaning chamber 205 will flow into the overflow chamber 206 and be discharged through the water tank overflow pipe 203. When draining water, the cleaning liquid in the cleaning chamber 205 is discharged by starting the first drain pump 7. When the liquid level of the water tank 1 drops to the low level, the liquid level switch 108 is triggered, the liquid pump 5 stops, and the float switch 109 is also triggered. The water inlet pump 9 is started to fill the water tank 1 with cleaning liquid until the float switch 109 returns to the high level, and the liquid pump 5 resumes power supply. When the water tank 1 drains water, the second drain pump 8 is controlled for drainage.
[0042] The above has described an embodiment of the present invention in detail, but the content described is only the preferred embodiment of the present invention and cannot be considered as limiting the scope of implementation of the present invention. All equivalent changes and improvements made according to the scope of the application of the present invention should still fall within the scope covered by the patent of the present invention.
Claims
1. A cleaning mechanism of a chain cleaning machine, comprising a water tank (1), a cleaning water tank (2) and a machine case (3), characterized in that: The water tank (1) is fixed to the lower side of the interior of the chassis (3), and the cleaning water tank (2) is fixed to the upper side of the interior of the chassis (3); Two water tank water inlet pipes (201) are fixedly connected to one side of the rear end surface of the cleaning water tank (2), a water tank drain pipe (202) is fixedly connected to the lower end surface of the cleaning water tank (2), and a first drain pump (7) is fixedly connected to the outer end of the water tank drain pipe (202); A water outlet pipe (101) is fixedly connected to the lower end of one side of the water tank (1), one end of the water outlet pipe (101) is fixedly connected to a liquid pump (5), the water outlet end of the liquid pump (5) is fixedly connected to two water tank water inlet pipes (201) via a water delivery pipe (6), a drainage pipe (102) is fixedly connected to the side of the lower end face of the water tank (1) away from the water outlet pipe (101), the outer end of the drainage pipe (102) is fixedly connected to a second drainage pump (8), and an upper end of the side of the water tank (1) away from the water outlet pipe (101) is fixedly connected to a water inlet pipe (103), the outer end of the water inlet pipe (103) is fixedly connected to a water inlet pump (9).
2. A cleaning mechanism of a chain cleaning machine according to claim 1, characterized in that: The water inlet pipe (103) is connected to a float switch (109) at the pipe opening inside the water tank (1), and the float switch (109) is electrically connected to the water inlet pump (9). A liquid level switch (108) is fixedly connected to one side of the water tank (1) close to the water outlet pipe (101), and the liquid level switch (108) is electrically connected to the liquid pump (5).
3. A cleaning mechanism of a chain cleaning machine according to claim 1, characterized in that: The cleaning water tank (2) is fixedly connected to partitions (204) on both sides thereof, the partitions (204) dividing the cleaning water tank (2) into a cleaning chamber (205) in the middle and overflow chambers (206) on both sides, the lower end surface of the overflow chamber (206) is fixedly connected to a water tank overflow pipe (203), and the water tank drain pipe (202) is connected to the cleaning chamber (205).
4. A cleaning mechanism of a chain cleaning machine according to claim 1, characterized in that: A cleaning chain (4) is provided on the upper end surface of the chassis (3), and the lower part of the cleaning chain (4) extends into the interior of the cleaning water tank (2).
5. A cleaning mechanism of a chain cleaning machine according to claim 1, characterized in that: The upper end surface of the water tank (1) is provided with an inspection cover (106); an overflow pipe (105) is fixedly connected to the upper end of one side of the water tank (1), and a water inlet valve (104) is fixedly connected to the upper end of the other side.
6. A cleaning mechanism of a chain cleaning machine according to claim 1, characterized in that: A heating pipe (110) is fixedly connected to the inner bottom of the water tank (1), a thermocouple (111) is fixedly connected to the lower end of one side of the water tank (1), and a detection end of the thermocouple (111) extends into the interior of the water tank (1).
7. A cleaning mechanism of a chain cleaning machine according to claim 1, characterized in that: The water outlet ends of the first drainage pump (7), the second drainage pump (8) and the water inlet pump (9) are all fixedly connected with valves.
8. A cleaning mechanism of a chain cleaning machine according to claim 1, characterized in that: A liquid level observation tube (107) is fixedly connected to one side of the water tank (1) close to the water inlet pipe (103), and both upper and lower ends of the liquid level observation tube (107) are in communication with the interior of the water tank (1).