Cleaning equipment with centrifugal drying, positioning and material taking functions
By designing a cleaning equipment with centrifugal drying positioning and material extraction function, the compatibility of square and round fixture baskets is achieved, and the problem of low versatility of existing equipment is solved, the versatility and applicability of equipment is improved, and the cost of customers is reduced.
Patent Information
- Application Number
- CN202421499929.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-06-28
AI Technical Summary
The existing centrifugal drying equipment is low in versatility and cannot be compatible with multiple types of fixture cleaning baskets, which leads to customers need to purchase multiple equipment, which increases procurement costs and floor area, and requires professionals to operate and maintain, which increases production costs.
A cleaning equipment with centrifugal drying positioning and material extraction function is designed. By setting flat steel, support plate, U-shaped limiting wheel, square fixture basket placement frame, rolling bearing, transmission shaft and circular fixture cleaning basket in the cleaning tank, the square fixture basket can be compatible with the square and circular fixture basket. The square fixture basket can be thrown up and down to clean, and the circular fixture basket can be rotated and cleaned.
It improves the versatility and applicability of the equipment, and can be compatible with two different types of fixture cleaning baskets at the same time, reduces the type and footprint of the equipment, reduces the procurement and maintenance costs of customers, and improves production efficiency.
Smart Images
Figure CN222919207U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of industrial cleaning, in particular to a cleaning device with a function of centrifugal drying, positioning and material taking. Background Technique
[0002] Different cleaning processes for parts are also different. When customers choose equipment, they often need to purchase different cleaning equipment according to different workpieces. This not only increases the customer's equipment procurement cost, but also affects the floor area of the factory. The equipment also requires professional personnel for operation and maintenance, greatly increasing the customer's production cost.
[0003] At present, most centrifugal drying equipment on the market is only suitable for one type of jig cleaning basket, with low versatility. There is no auxiliary mechanism in the cleaning tank to help improve the cleaning ability, and it cannot be compatible with multiple cleaning methods. A structure that can simultaneously be compatible with two different types of jig cleaning baskets and can perform arranged tossing cleaning on large workpieces is needed to improve the versatility and applicability of the equipment. Therefore, it is very necessary to design a cleaning device with a function of centrifugal drying, positioning and material taking. Content of the Utility Model
[0004] The main purpose of the utility model is to provide a cleaning device with a function of centrifugal drying, positioning and material taking, which can effectively solve the problems in the background technique.
[0005] To achieve the above purpose, the technical solution adopted by the utility model is as follows:
[0006] A cleaning device with a function of centrifugal drying, positioning and material taking includes a cleaning tank. Flat steels are symmetrically arranged on the front inner wall of the cleaning tank. A support plate is fixedly connected to the outer surface of the flat steel. U-shaped limit wheels are symmetrically installed on the left and right sides of the support plate. A square jig basket placement rack is movably clamped on the outer surface of the U-shaped limit wheel. A rolling bearing and a transmission shaft are respectively installed on the left and right sides of the square jig basket placement rack. A circular jig cleaning basket is fixedly connected to the upper surface of the transmission shaft.
[0007] Further, in order to achieve the purpose of facilitating the driving of the jig cleaning and not generating metal powder due to metal friction, rollers are installed at the front and rear middle positions of the transmission shaft, and an O-ring is sleeved on the outer surface of the rollers.
[0008] Further, in order to achieve the purpose of facilitating the driving of the circular jig cleaning basket for centrifugal drying, sprockets are installed at the rear sections of the transmission shafts. The outer surface of the sprockets is movably connected to a main drive shaft. The main drive shaft penetrates the cleaning tank. An installation skeleton shaft seal is fixedly connected to the outer surface of the cleaning tank. A drive motor is installed on the outer surface of the installation skeleton shaft seal.
[0009] Furthermore, in order to achieve the purpose of making the motor drive rotate more smoothly, a bearing is rotatably connected between the drive motor and the mounting skeleton shaft seal.
[0010] Furthermore, in order to achieve the purpose of facilitating the opening and closing of the movable sealing cover, a fixed block is fixedly connected to one side of the upper surface of the cleaning tank. An air pressure rod is fixedly connected to the outer surface of the fixed block. An air pressure cylinder is movably connected to the outer surface of the air pressure rod. The movable sealing cover is fixedly connected to the lower surface of the air pressure cylinder.
[0011] Furthermore, in order to achieve the purpose of helping with anti-slip and improving safety, a bottom plate is fixedly connected to the lower surface of the cleaning tank, and an anti-slip pad is fixedly connected to the lower surface of the bottom plate.
[0012] Furthermore, in order to achieve the purpose of facilitating the adjustment of the equipment balance, balance adjustment rods are threadedly connected to the four corners of the lower surface of the bottom plate.
[0013] Compared with the prior art, the present utility model has the following beneficial effects:
[0014] 1. In the present utility model, through the settings of the cleaning tank, flat steel, support plate, U-shaped limit wheel, square jig basket placement rack, rolling bearing, transmission shaft, and circular jig cleaning basket, two different types of jig cleaning baskets are placed into the cleaning tank. The flat steel and support plate fixedly support the U-shaped limit wheel, and the U-shaped limit wheel is used to fix the square jig basket placement rack. After being fixed by the U-shaped limit wheel, the square jig basket placement rack can only move up and down, and cannot move left, right, forward, or backward, completing arranged tossing cleaning. Driven by the rolling bearing and the transmission shaft, the circular jig cleaning basket can complete cleaning in a centrifugal rotation manner. The jig basket is designed in a square row plate manner and a circular rotation manner, cleaning different parts through two different methods, and placing two cleaning baskets simultaneously without interference. The square cleaning basket can be tossed up and down during cleaning, while the circular cleaning basket rotates during cleaning, improving the versatility and applicability of the equipment.
[0015] 2. In the present utility model, through the settings of the transmission shaft, roller, circular jig cleaning basket, O-ring, balance adjustment rod, and bottom plate, the rollers arranged above and below the transmission shaft can assist in conveniently driving the circular jig cleaning basket to rotate. At the same time, the O-ring can be protected from generating metal powder due to metal friction. When encountering an uneven ground that causes the bottom plate to be unstable, the balance can be adjusted by rotating the height of the balance adjustment rod, improving stability and balance. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is the front view structural schematic diagram of the embodiment of the present utility model;
[0017] Figure 2Schematic left view structure diagram of an embodiment of the present utility model;
[0018] Figure 3 Schematic top view structure diagram of an embodiment of the present utility model;
[0019] Figure 4 Schematic main drive shaft structure diagram of an embodiment of the present utility model;
[0020] Figure 5 Schematic circular jig cleaning basket structure diagram of an embodiment of the present utility model. Detailed implementation manners
[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0022] Embodiment
[0023] As Figures 1-5 shown, a cleaning device with a centrifugal drying, positioning and material taking function includes a cleaning tank 1. Flat steels 2 are symmetrically arranged on the front inner wall of the cleaning tank 1. A support plate 3 is fixedly connected to the outer surface of the flat steel 2. U-shaped limit wheels 4 are symmetrically installed on the left and right sides of the support plate 3;
[0024] In this embodiment, a square jig basket placement rack 5 is movably clamped on the outer surface of the U-shaped limit wheel 4. A rolling bearing 6 and a transmission shaft 7 are respectively installed on the left and right sides of the square jig basket placement rack 5. A circular jig cleaning basket 8 is fixedly connected to the upper surface of the transmission shaft 7.
[0025] During specific use, two different types of jig cleaning baskets are placed into the cleaning tank 1. The flat steel 2 and the support plate 3 fixedly support the U-shaped limit wheel 4. The U-shaped limit wheel 4 is used to fix the square jig basket placement rack 5. After being fixed by the U-shaped limit wheel 4, the square jig basket placement rack 5 can only move up and down, and cannot move left, right, forward or backward. After completing the arranged tossing cleaning, under the drive of the rolling bearing 6 and the transmission shaft 7, the circular jig cleaning basket 8 can complete the cleaning in a centrifugal rotation manner. The jig basket is designed in a square row plate manner and a circular rotation manner. Different parts are cleaned through two different methods. At the same time, two cleaning baskets are placed without interference. The square cleaning basket can be tossed up and down during the cleaning process, while the circular cleaning basket rotates during the cleaning process, improving the versatility and applicability of the equipment.
[0026] A roller 9 is installed at the front and rear middle positions of the transmission shaft 7, and an O-ring 10 is sleeved on the outer surface of the roller 9. During specific use, the rollers 9 arranged above and below the transmission shaft 7 can assist in driving the circular jig cleaning basket 8 to rotate conveniently. At the same time, the O-ring 10 can be protected from generating metal powder due to metal friction.
[0027] Sprockets 11 are installed at the rear sections of the transmission shaft 7. The outer surface of the sprocket 11 is movably connected to the main drive shaft 12. The main drive shaft 12 penetrates through the cleaning tank 1. The outer surface of the cleaning tank 1 is fixedly connected to an installation skeleton shaft seal 13, and a drive motor 14 is installed on the outer surface of the installation skeleton shaft seal 13. During specific use, the installation skeleton shaft seal 13 installs and fixes the drive motor 14, and can drive the driving force through the sprocket 11 under the drive of the main drive shaft 12 to complete the rotational centrifugal motion.
[0028] A bearing 15 is rotatably connected between the drive motor 14 and the installation skeleton shaft seal 13. During specific use, the bearing 15 can protect the connection and rotation between the drive motor 14 and the installation skeleton shaft seal 13 to be smoother.
[0029] A fixed block 16 is fixedly connected to one side of the upper surface of the cleaning tank 1. The outer surface of the fixed block 16 is fixedly connected to a pneumatic rod 17. The outer surface of the pneumatic rod 17 is movably connected to a pneumatic cylinder 18. The lower surface of the pneumatic cylinder 18 is fixedly connected to a movable sealing cover 19. During specific use, the fixed block 16 fixedly supports one end of the pneumatic rod 17. Driven by the pneumatic cylinder 18, the movable sealing cover 19 can perform a sealed movement of opening or closing, which is convenient for operation.
[0030] The lower surface of the cleaning tank 1 is fixedly connected to a bottom plate 20, and an anti-slip pad 21 is fixedly connected to the lower surface of the bottom plate 20. During specific use, the bottom plate 20 increases the contact area and anti-slip degree with the ground through the anti-slip pad 21, improving safety and stability.
[0031] Balancing adjustment rods 22 are threadedly connected to the four corners of the lower surface of the bottom plate 20. During specific use, when the ground causes the bottom plate 20 to be unbalanced and unstable, the height of the balancing adjustment rod 22 can be adjusted by rotation to balance and improve stability and balance.
[0032] Working principle: During use, two different types of fixture cleaning baskets are placed into the cleaning tank 1. The flat steel 2 and the support plate 3 fixedly support the U-shaped limit wheel 4. The U-shaped limit wheel 4 is used to fix the square fixture basket placement rack 5. After being fixed by the U-shaped limit wheel 4, the square fixture basket placement rack 5 can only move up and down, and cannot move left, right, forward or backward, thus completing the arranged tossing cleaning. Driven by the rolling bearing 6 and the transmission shaft 7, the circular fixture cleaning basket 8 can complete the cleaning in a centrifugal rotation mode. The fixture basket is designed in a square row plate mode and a circular rotation mode, and different parts are cleaned through two different modes. At the same time, two cleaning baskets are placed without interference. The square cleaning basket can be tossed up and down during the cleaning process, while the circular cleaning basket rotates during the cleaning process, improving the versatility and applicability of the equipment. The installation skeleton shaft seal 13 is installed and fixed to the driving motor 14, and can, driven by the main drive shaft 12, transmit the driving force through the sprocket 11 to complete the rotational centrifugal motion. The rollers 9 arranged above and below the transmission shaft 7 can assist in conveniently driving the circular fixture cleaning basket 8 to rotate. At the same time, the O-ring 10 can be protected from generating metal powder due to metal friction. The bottom plate 20 increases the contact area with the ground and the anti-slip degree through the anti-slip pad 21, improving the safety and stability. When the bottom plate 20 is unbalanced and unstable due to the ground, the balance can be adjusted by rotating the height of the balance adjustment rod 22, improving the stability and balance. The fixed block 16 fixedly supports one end of the pneumatic rod 17. Driven by the pneumatic cylinder 18, the movable sealing cover 19 performs sealed movement of opening or closing, which is convenient for operation.
[0033] The above shows and describes the basic principle, main features and advantages of the present utility model. Those skilled in the art of this industry should understand that the present utility model is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principle of the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and these changes and improvements all fall within the scope of the present utility model claimed. The scope of protection claimed by the present utility model is defined by the appended claims and their equivalents.
Claims
1. A cleaning device with centrifugal drying and positioning material taking function, comprising a cleaning tank (1), characterized in that: The front inner wall of the cleaning tank (1) is symmetrically provided with flat steel (2), the outer surface of the flat steel (2) is fixedly connected with a support plate (3), and U-shaped limiting wheels (4) are symmetrically installed on the left and right sides of the support plate (3); The outer surface of the U-shaped limiting wheel (4) is movably connected to a square jig basket placement frame (5), and rolling bearings (6) and a transmission shaft (7) are respectively installed on the left and right sides of the square jig basket placement frame (5), and the upper surface of the transmission shaft (7) is fixedly connected to a circular jig cleaning basket (8).
2. The cleaning equipment with centrifugal drying positioning and material taking function according to claim 1 is characterized in that: A roller (9) is installed at the front and rear middle positions of the transmission shaft (7), and an O-ring (10) is sleeved on the outer surface of the roller (9).
3. The cleaning device with centrifugal drying and positioning material taking function according to claim 2 is characterized in that: The rear section of the transmission shaft (7) is equipped with a sprocket (11), the outer surface of the sprocket (11) is movably connected to a main drive shaft (12), the main drive shaft (12) passes through the cleaning tank (1), the outer surface of the cleaning tank (1) is fixedly connected to a mounting skeleton shaft seal (13), and the outer surface of the mounting skeleton shaft seal (13) is equipped with a driving motor (14).
4. The cleaning device with centrifugal drying and positioning material taking function according to claim 3 is characterized in that: A bearing (15) is rotatably connected between the driving motor (14) and the mounting frame shaft seal (13).
5. The cleaning equipment with centrifugal drying and positioning material taking function according to claim 1 is characterized in that: A fixed block (16) is fixedly connected to one side of the upper surface of the cleaning tank (1), a pneumatic rod (17) is fixedly connected to the outer surface of the fixed block (16), a pneumatic cylinder (18) is movably connected to the outer surface of the pneumatic rod (17), and a movable sealing cover (19) is fixedly connected to the lower surface of the pneumatic cylinder (18).
6. The cleaning equipment with centrifugal drying and positioning material taking function according to claim 1 is characterized in that: The lower surface of the cleaning tank (1) is fixedly connected to a bottom plate (20), and the lower surface of the bottom plate (20) is fixedly connected to an anti-slip pad (21).
7. The cleaning device with centrifugal drying and positioning material taking function according to claim 6, characterized in that: The four corners of the lower surface of the bottom plate (20) are all threadedly connected with balance adjustment rods (22).