Deburring tool
By designing a deburring tool including a steering mechanism and an oiling mechanism, the uneven and dangerous burring removal problems after the die casting is solved, automatic oiling and burring removal is achieved, and the service life of the upper mold is improved.
Patent Information
- Application Number
- CN202421721252.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-19
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-07-19
AI Technical Summary
In the prior art, there are still burrs on the edge after the die casting falls, and the burrs need to be removed manually, and the process is not only dangerous but also uneven.
A deburring tooling is designed, including a base plate, a steering mechanism and an oiling mechanism. The gear plate is driven to slide through the electric push rod, which drives the gear and sleeve to rotate, so that the connecting plate is located above the lower mold seat. The lubricating oil is transported to the sponge plate using an oil pump and a communication pipe. The sponge plate comes into contact with the die casting and is automatically oiled, and then moves up and down the mold to scrape off the burrs.
Automatic oiling and burr removal on the outside of the die casting is realized, solving the problems of uneven and dangerous manual application, and improving the service life of the upper mold.
Smart Images

Figure CN222919438U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of die-casting part processing, in particular to a deburring tooling fixture. Background Art
[0002] A die-casting part is a part formed by die casting. It uses a die-casting machine, which is a die-casting machine equipped with a casting mold. Molten metals such as copper, zinc, aluminum, or aluminum alloy heated to a liquid state are poured into the feeding port of the die-casting machine. After being die-cast by the die-casting machine, copper, zinc, aluminum parts, or aluminum alloy parts with shapes and sizes restricted by the mold are cast. Such parts are usually called die-casting parts.
[0003] After the die-casting parts are formed, several die-casting part plates are discharged by the die-casting machine. The die-casting part plates need to be knocked off with a hand-held wooden stick to form individual die-casting parts. However, burrs still exist at the edges after the die-casting parts fall off. It is necessary to remove the burrs at the edges. Therefore, a tooling fixture is needed to remove the final burrs. The product is placed on the lower mold for positioning, and oil is applied to the burr positions around. When the cutting tool of the upper mold presses down, the burrs are removed. The application of oil is to reduce the friction between the upper mold and the product and improve the service life of the upper mold. Currently, the application of oil requires manual operation by workers. Such an application method is not only relatively dangerous but also may not be applied evenly. Therefore, this application proposes a deburring tooling fixture to solve the above problems. Summary of the Utility Model
[0004] In view of the deficiencies of the prior art, the utility model provides a deburring tooling fixture, which has the advantages of automatic oil application and solves the problem of uneven application.
[0005] To achieve the above object, the utility model provides the following technical solution: A deburring tooling fixture includes a bottom plate. Above the bottom plate, there is a steering mechanism, and above the bottom plate, there is an oil application mechanism. The upper surface of the bottom plate is fixed with a base. The upper surface of the base is fixed with two lower mold seats. The upper surface of the base is fixed with four positioning columns. The upper surface of the bottom plate and near its right end is vertically fixed with a vertical plate. The upper mold is vertically slidably connected to the left side of the vertical plate.
[0006] The steering mechanism includes two brackets, an electric push rod, a sliding rod, a toothed plate, a gear, a sleeve, and an electric telescopic column. Both brackets are fixed on the upper surface of the bottom plate. The electric push rod is fixed on the right side of the left bracket. The sliding rod is fixed between the two brackets. The toothed plate is slidably connected to the outside of the sliding rod. The gear is engaged with the front surface of the toothed plate. The sleeve is fixed inside the gear. The electric telescopic column is fixed on the inner bottom wall of the sleeve.
[0007] The oiling mechanism includes a connecting plate, an oil pump, two connecting seats, two sponge plates and four positioning cylinders. The connecting plate is fixed on the outside of the output shaft of the electric telescopic column. The oil pump is fixed on the upper surface of the connecting plate. The two connecting seats are both fixed on the lower surface of the connecting plate. The two sponge plates are respectively fixed inside the two connecting seats. The four positioning cylinders are all fixed on the lower surface of the connecting plate.
[0008] The beneficial effect of adopting the above further scheme is that the oiling mechanism can apply oil to the outside of the die-casting part, reducing the friction between the upper die and the product.
[0009] Further, two sliding columns which are slidably connected inside the upper die are fixed on the upper surface of the bottom plate. Positioning grooves extending towards the back side are formed in the front surfaces of the two lower die seats.
[0010] The beneficial effect of adopting the above further scheme is that the positioning grooves can position the die-casting parts.
[0011] Further, the toothed plate is fixed on the outside of the output shaft of the electric push rod. The sleeve is rotatably connected to the upper surface of the bottom plate through a bearing.
[0012] The beneficial effect of adopting the above further scheme is that when the electric push rod is started, the toothed plate slides rightward on the outside of the sliding rod.
[0013] Further, grooves are formed in the lower surfaces of the two connecting seats. The two sponge plates are respectively fixed on the inner walls of the cavities of the two grooves.
[0014] The beneficial effect of adopting the above further scheme is that in order to make the two sponge plates fixed in the two grooves contact the outside of the two die-casting parts and apply oil.
[0015] Further, an inlet pipe is fixedly communicated with the inlet end of the oil pump. A connecting pipe is fixedly communicated with the outlet end of the oil pump. A plurality of communicating pipes are fixedly communicated with one end of the connecting pipe far away from the oil pump.
[0016] The beneficial effect of adopting the above further scheme is that the inlet pipe is used to connect an external oil barrel.
[0017] Further, the plurality of communicating pipes respectively penetrate through the left and right sides and the front and back sides of the two connecting seats and contact the two sponge plates. The two grooves are respectively in clearance fit with the two lower die seats.
[0018] The beneficial effect of adopting the above further scheme is that in order to make the two sponge plates fixed in the two grooves contact the outside of the two die-casting parts and apply oil.
[0019] Further, positioning holes are formed in the lower surfaces of the four positioning cylinders. The four positioning columns are respectively in clearance fit with the four positioning holes.
[0020] The beneficial effect of adopting the above further solution is: to achieve the purpose of positioning the connecting plate.
[0021] Furthermore, positioning plates are fixedly arranged on the upper surfaces of the two lower die bases, and four limiting grooves which are in clearance fit with the positioning columns are formed in the lower surface of the upper die.
[0022] The beneficial effect of adopting the above further solution is: the positioning plate is used for positioning the die-casting part, and the limiting groove is used for positioning and matching the upper die with the two lower die bases.
[0023] Compared with the prior art, the technical solution of the present application has the following beneficial effects:
[0024] 1. For this deburring tooling, an oil pump is used to convey external lubricating oil into the interiors of a plurality of communicating pipes through a connecting pipe, and the two sponge plates are wetted by the plurality of communicating pipes, so that the two sponge plates contact the outer sides of the two die-casting parts and apply oil. After the oil application is completed, the connecting plate moves upward and resets. At this time, the upper die starts to move downward, and the burrs on the outer sides of the two die-casting parts are scraped off, achieving the purpose of automatic oil application.
[0025] 2. For this deburring tooling, when the electric push rod is started, the toothed plate slides rightward on the outer side of the sliding rod, so that the gear drives the sleeve to rotate by ninety degrees, and the connecting plate is located above the two lower die bases, which can not affect the deburring work of the upper die when no oil is applied. The oil application is to reduce the friction between the upper die and the product and improve the service life of the upper die. Description of the Drawings
[0026] Figure 1 It is a schematic structural view of the present utility model;
[0027] Figure 2 It is a three-dimensional view of the lower die base structure of the present utility model;
[0028] Figure 3 It is a schematic view of the steering mechanism of the present utility model;
[0029] Figure 4 It is a schematic view of the oil application mechanism of the present utility model;
[0030] Figure 5 It is a bottom view of the oil application mechanism of the present utility model.
[0031] In the figure: 1. bottom plate; 2. steering mechanism; 201. bracket; 202. electric push rod; 203. sliding rod; 204. toothed plate; 205. gear; 206. sleeve; 207. electric telescopic column; 3. base; 4. oil application mechanism; 401. connecting plate; 402. oil pump; 403. connecting seat; 404. sponge plate; 405. positioning cylinder; 5. vertical plate; 6. lower die base; 7. positioning column; 8. upper die; 9. positioning groove. Specific Embodiments
[0032] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0033] Please refer to Figure 1-2 , a deburring tooling in this embodiment includes a bottom plate 1. Above the bottom plate 1, there is a steering mechanism 2, and above the bottom plate 1, there is an oiling mechanism 4. The upper surface of the bottom plate 1 is fixed with a base 3. The upper surface of the base 3 is fixed with two lower die seats 6. The die-castings to be deburred are placed outside the two lower die seats 6. The upper surface of the base 3 is fixed with four positioning columns 7. The upper surface of the bottom plate 1 and near its right end is vertically fixed with a vertical plate 5. A upper die 8 is vertically slidably connected to the left side of the vertical plate 5.
[0034] In this embodiment, the upper surface of the bottom plate 1 is fixed with two sliding columns slidably connected inside the upper die 8. The front surfaces of the two lower die seats 6 are provided with positioning grooves 9 extending towards their back sides. The upper surfaces of the two lower die seats 6 are both fixed with positioning plates. The lower surface of the upper die 8 is provided with four limiting grooves in clearance fit with the positioning columns 7.
[0035] Please refer to Figure 3 , for the convenience of oiling, the steering mechanism 2 in this embodiment includes two brackets 201, an electric push rod 202, a slide rod 203, a toothed plate 204, a gear 205, a sleeve 206 and an electric telescopic column 207. The two brackets 201 are both fixed on the upper surface of the bottom plate 1. The electric push rod 202 is fixed on the right side of the left bracket 201. The slide rod 203 is fixed between the two brackets 201. The toothed plate 204 is slidably connected to the outside of the slide rod 203. The gear 205 is meshed with the front surface of the toothed plate 204. The sleeve 206 is fixed inside the gear 205. The electric telescopic column 207 is fixed on the inner bottom wall of the sleeve 206.
[0036] In this embodiment, the toothed plate 204 is fixed to the outside of the output shaft of the electric push rod 202. When the electric push rod 202 is started, the toothed plate 204 slides to the right on the outside of the slide rod 203 and drives the gear 205 to rotate, so that the gear 205 drives the sleeve 206 to rotate by ninety degrees, making the connecting plate 401 located above the two lower die seats 6. The sleeve 206 is rotatably connected to the upper surface of the bottom plate 1 through a bearing.
[0037] It should be noted that an oil pump 402 is used to convey external lubricating oil to the inside of multiple connecting pipes through a connecting pipe, and the two sponge plates 404 are wetted by the multiple connecting pipes, so that the two sponge plates 404 contact the outer sides of the two die castings and are oiled. After the oiling is completed, the connecting plate 401 is moved upward and reset. At this time, the upper die 8 starts to move downward, and the burrs on the outer sides of the two die castings are scraped off, achieving the purpose of automatic oiling.
[0038] Please refer to Figure 4-5 , in order to scrape off the burrs, the oiling mechanism 4 in this embodiment includes a connecting plate 401, an oil pump 402, two connecting seats 403, two sponge plates 404 and four positioning cylinders 405. The connecting plate 401 is fixed on the outer side of the output shaft of the electric telescopic column 207. The oil pump 402 is fixed on the upper surface of the connecting plate 401. The two connecting seats 403 are both fixed on the lower surface of the connecting plate 401. The two sponge plates 404 are respectively fixed inside the two connecting seats 403. The four positioning cylinders 405 are all fixed on the lower surface of the connecting plate 401.
[0039] In this embodiment, grooves are formed on the lower surfaces of the two connecting seats 403, and the two sponge plates 404 are respectively fixed on the inner walls of the two groove cavities. The oil inlet end of the oil pump 402 is fixedly communicated with an oil inlet pipe, and the oil outlet end of the oil pump 402 is fixedly communicated with a connecting pipe. The end of the connecting pipe far away from the oil pump 402 is fixedly communicated with multiple connecting pipes. The multiple connecting pipes respectively penetrate through the left and right sides and the front and back sides of the two connecting seats 403 and contact the two sponge plates 404. The oil pump 402 is used to convey external lubricating oil to the inside of the multiple connecting pipes through the connecting pipe, and the two sponge plates 404 are wetted by the multiple connecting pipes. The two grooves are respectively in clearance fit with the two lower die seats 6. The electric telescopic column 207 is started to move the connecting plate 401 downward, and the four positioning cylinders 405 are inserted into the four positioning columns 7 to achieve the purpose of positioning the connecting plate 401. Positioning holes are formed on the lower surfaces of the four positioning cylinders 405. When the two sponge plates 404 contact the outer sides of the two die castings and are oiled, after the oiling is completed, the connecting plate 401 is moved upward and reset. At this time, the upper die 8 starts to move downward, and the burrs on the outer sides of the two die castings are scraped off. The four positioning columns 7 are respectively in clearance fit with the four positioning holes. The application of the oil is to reduce the friction between the upper die 8 and the product and improve the service life of the upper die 8.
[0040] It should be noted that when the electric push rod 202 is started, the toothed plate 204 slides to the right on the outer side of the sliding rod 203, so that the gear 205 drives the sleeve 206 to rotate by 90 degrees, and the connecting plate 401 is located above the two lower die seats 6, which can not affect the deburring work of the upper die 8 when not oiling. The application of the oil is to reduce the friction between the upper die 8 and the product and improve the service life of the upper die 8.
[0041] It is understood that where the present utility model is not described in detail, it is all well-known technology to those skilled in the art.
[0042] The working principle of the above embodiments is as follows:
[0043] (1) When the deburring tooling is needed, place the die-casting parts to be deburred outside the two lower die bases 6. Then, use the oil pump 402 to transport the external lubricating oil through the connecting pipe to the inside of the multiple communicating pipes, and use the multiple communicating pipes to wet the two sponge plates 404. Then, start the electric push rod 202 to make the toothed plate 204 slide to the right outside the sliding rod 203 and drive the gear 205 to rotate, so that the gear 205 drives the sleeve 206 to rotate 90 degrees, and the connecting plate 401 is located above the two lower die bases 6.
[0044] (2) At this time, start the electric telescopic column 207 to make the connecting plate 401 move downward, and use the four positioning cylinders 405 to be inserted into the four positioning columns 7 to achieve the purpose of positioning the connecting plate 401, and make the two sponge plates 404 contact and apply oil to the outside of the two die-casting parts. After the oil application is completed, make the connecting plate 401 move upward and reset. At this time, the upper die 8 starts to move downward and scrape the burrs on the outside of the two die-casting parts. The application of the oil liquid is to reduce the friction between the upper die 8 and the product and improve the service life of the upper die 8.
Claims
1. A deburring tool, comprising a base plate (1), characterized in that: A steering mechanism (2) is provided above the bottom plate (1), an oiling mechanism (4) is provided above the bottom plate (1), a base (3) is fixed on the upper surface of the bottom plate (1), two lower mold seats (6) are fixed on the upper surface of the base (3), four positioning columns (7) are fixed on the upper surface of the base (3), a vertical plate (5) is vertically fixed on the upper surface of the bottom plate (1) and near its right end, and an upper mold (8) is vertically slidably connected to the left side of the vertical plate (5); The steering mechanism (2) comprises two brackets (201), an electric push rod (202), a sliding rod (203), a tooth plate (204), a gear (205), a sleeve (206) and an electric telescopic column (207), wherein the two brackets (201) are fixed to the upper surface of the bottom plate (1), the electric push rod (202) is fixed to the right side of the left bracket (201), the sliding rod (203) is fixed between the two brackets (201), the tooth plate (204) is slidably connected to the outside of the sliding rod (203), the gear (205) is meshed with the front side of the tooth plate (204), the sleeve (206) is fixed inside the gear (205), and the electric telescopic column (207) is fixed to the inner bottom wall of the sleeve (206); The oiling mechanism (4) comprises a connecting plate (401), an oil pump (402), two connecting seats (403), two sponge plates (404) and four positioning cylinders (405); the connecting plate (401) is fixed to the outside of the output shaft of the electric telescopic column (207); the oil pump (402) is fixed to the upper surface of the connecting plate (401); the two connecting seats (403) are both fixed to the lower surface of the connecting plate (401); the two sponge plates (404) are respectively fixed to the inside of the two connecting seats (403); and the four positioning cylinders (405) are all fixed to the lower surface of the connecting plate (401).
2. A deburring tool according to claim 1, characterized in that: Two sliding columns slidably connected to the interior of the upper die (8) are fixed on the upper surface of the bottom plate (1), and positioning grooves (9) extending toward the back sides of the two lower die seats (6) are formed on the front sides thereof.
3. A deburring tool according to claim 1, characterized in that: The toothed plate (204) is fixed to the outside of the output shaft of the electric push rod (202), and the sleeve (206) is rotatably connected to the upper surface of the base plate (1) via a bearing.
4. A deburring tool according to claim 1, characterized in that: The lower surfaces of the two connecting seats (403) are each provided with a groove, and the two sponge plates (404) are respectively fixed to the inner walls of the inner cavities of the two grooves.
5. A deburring tool according to claim 4, characterized in that: The oil inlet end of the oil pump (402) is fixedly connected to an oil inlet pipe, the oil outlet end of the oil pump (402) is fixedly connected to a connecting pipe, and one end of the connecting pipe away from the oil pump (402) is fixedly connected to a plurality of connecting pipes.
6. A deburring tool according to claim 5, characterized in that: The plurality of connecting pipes respectively penetrate the left and right sides and the front and rear sides of the two connecting seats (403) and contact the two sponge plates (404), and the two grooves respectively cooperate with the two lower mold seats (6) in a clearance.
7. The deburring tool according to claim 1, characterized in that: The lower surfaces of the four positioning cylinders (405) are each provided with positioning holes, and the four positioning columns (7) are respectively fitted with clearances in the four positioning holes.
8. The deburring tool according to claim 1, characterized in that: Positioning plates are fixed to the upper surfaces of the two lower die seats (6), and four limiting grooves are provided on the lower surface of the upper die (8) to be clearance-matched with the positioning columns (7).