Die for high-chromium steel ball production line

By introducing a servo motor-driven cleaning system and upper push rod mechanism into the high-chromium steel ball production line mold, the problems of blockage of liquid injection port and manual demolding are solved, automatic cleaning and convenient demolding are achieved, and production efficiency is improved.

CN222919584UActive Publication Date: 2025-05-30MAANSHAN LONGSHENG WEAR-RESISTING MATERIAL CO LTD
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Patent Information

Application Number
CN202421661619.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-15
Publication Date
2025-05-30
Estimated Expiration
2034-07-15

AI Technical Summary

Technical Problem

The existing molds for high chromium steel ball production lines are prone to metal liquid residues during the liquid injection process, resulting in clogging of the liquid injection port, and the steel ball demolding requires manual operation, which is cumbersome and inconvenient.

Method used

A mold including a servo motor, a rotating plate, a telescopic rod, a cleaning rod and a rotating head is designed. The rotating plate and a telescopic rod are driven by the servo motor to make the cleaning rod and the rotating head enter the liquid injection port for cleaning; at the same time, the upper push rod is used to push the upper push rod to push the steel ball in the lower mold out.

Benefits of technology

Automatic cleaning of the liquid injection port is realized, reducing the trouble of manual cleaning and improving production efficiency; at the same time, the steel ball can be easily removed from the lower mold, solving the problem of inconvenience in manual mold release.

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Abstract

The utility model relates to the technical field of steel ball moulds, and discloses a mould for a high-chromium steel ball production line, which comprises a mould frame, a servo motor is embedded on the side wall of the mould frame, when an upper mould is driven to ascend through a telescopic rod, the servo motor drives a rotating plate to enable the telescopic rod and the upper mould to rotate by 90 degrees, and the upper mould is driven to ascend. Meanwhile, a rotating motor operates to drive a cleaning rod and a rotating head to rotate, and when the upper mold and the top plate ascend, the rotating cleaning rod and the rotating head enter a liquid injection opening to rotationally clean the liquid injection opening, so that metal filings of the liquid injection opening of the mold for the high-chromium steel ball production line can be conveniently removed, and the trouble of manual cleaning is omitted; when the upper ejector rod extends, the upper ejector rod is pushed by the upper ejector rod to move upwards under the limiting of the limiting ring, so that the formed high-chromium steel ball in the lower mold is pushed out from the interior of the lower mold, the high-chromium steel ball can be conveniently separated from the lower mold, and the problem that manual demolding of the high-chromium steel ball is inconvenient is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of steel ball molds, in particular to a mold for a high-chromium steel ball production line. Background Technique

[0002] High-chromium steel balls are a kind of steel material with high strength, high hardness and wear resistance, and are usually used to manufacture industrial products such as bearings, automotive parts, abrasives, etc. High-chromium steel balls usually contain a relatively high proportion of chromium elements. Through heat treatment processes such as quenching and tempering, the hardness and wear resistance of the material are improved. During use, high-chromium steel balls can usually withstand high pressure and friction, and at the same time have good corrosion resistance. Therefore, they have a wide range of applications in the industrial field. In the production of high-chromium steel balls, molds are required to form the high-chromium steel balls.

[0003] The existing molds for high-chromium steel ball production lines usually consist of an upper mold, a lower mold and a mold frame. After the upper and lower molds are combined, liquid injection is carried out through a liquid injection port. When injecting liquid, metal liquid is likely to remain at the liquid injection port. Then, after the high-chromium steel balls are formed, the residual metal liquid is likely to accumulate at the liquid injection port to form a blockage of the liquid injection port. Therefore, it is necessary to manually clean the debris, and the operation of manually cleaning with tools is rather cumbersome and inconvenient; moreover, after the steel balls are formed, it is necessary to manually trigger the steel balls for demolding, and it is not convenient to manually operate the steel balls to be removed from the inside of the lower mold, and the operation is rather cumbersome and inconvenient. For this reason, we propose a mold for a high-chromium steel ball production line. Content of the Utility Model

[0004] The purpose of the utility model is to provide a mold for a high-chromium steel ball production line to solve the problems of inconvenient manual cleaning of the liquid injection port and inconvenient manual operation of the steel balls to be removed from the inside of the lower mold as mentioned in the above background technique.

[0005] To achieve the above purpose, the utility model provides the following technical solution: A mold for a high-chromium steel ball production line, comprising:

[0006] A mold frame, a servo motor is embedded in the side wall of the mold frame, a rotating plate is arranged at the power output end of the servo motor, a plurality of limiting strips are arranged on the front side of the rotating plate, a telescopic rod is arranged on the side wall of the limiting strip, a cover plate is arranged at the bottom of the telescopic rod, an upper mold is arranged at the bottom of the cover plate, a liquid injection port is arranged at the top of the cover plate, a fixing block is arranged on the front side of the telescopic rod, a fixing ring is arranged on the front side of the fixing block, a rotating motor is arranged inside the fixing ring, a cleaning rod is arranged at the power output end of the rotating motor, and a rotating head is arranged at the bottom of the cleaning rod;

[0007] Lower die, the lower die is fitted to the bottom of the upper die. An installation plate is provided at the bottom of the lower die. A vertical plate is provided at the bottom of the installation plate. An upper ejector rod is provided on the side wall of the vertical plate. An upper ejector bar is provided at the top of the upper ejector rod. A limit ring is fitted on the outer wall of the upper ejector bar. A bracket is fixedly connected to the outer wall of the limit ring.

[0008] Preferably, bristles are provided on the outer wall of the cleaning rod.

[0009] Preferably, the lower die is fixedly connected to the side wall of the die holder.

[0010] Preferably, a movable hole for fitting the upper ejector bar is provided at the bottom of the installation plate.

[0011] Preferably, the upper ejector bar is fitted inside the lower die.

[0012] Preferably, an outer ring is fixedly connected to the outer wall of the upper ejector bar.

[0013] Preferably, a spring for fitting inside the movable hole is provided at the top of the outer ring.

[0014] Compared with the prior art, the beneficial effects of the present utility model are:

[0015] 1. When the upper die is lifted by the telescopic rod in the present utility model, the servo motor drives the rotating plate to rotate the telescopic rod and the upper die by 90 degrees. At the same time, the rotating motor operates to drive the cleaning rod and the rotating head to rotate. When the upper die and the top plate are lifted, the rotating cleaning rod and the rotating head enter the liquid injection port to rotate and clean the liquid injection port, so as to conveniently remove metal chips from the liquid injection port of the die for the high chromium steel ball production line, eliminating the trouble of manual cleaning and saving manpower.

[0016] 2. When the upper ejector rod extends in the present utility model, the upper ejector bar is pushed by the upper ejector rod and displaced upward under the limitation of the limit ring, so that the formed high chromium steel balls in the lower die are pushed out from the inside of the lower die, thus facilitating the removal of the high chromium steel balls from the lower die and solving the problem of inconvenient manual demoulding of the high chromium steel balls. Description of the Drawings

[0017] Figure 1 is the overall structural schematic diagram of the present utility model;

[0018] Figure 2 is the internal structural schematic diagram of the upper die and the cover plate of the present utility model;

[0019] Figure 3 is the combined structural schematic diagram of the upper ejector rod, the bracket and the upper ejector bar of the present utility model.

[0020] In the figure: 100, mold rack; 110, servo motor; 111, rotating plate; 112, limiting strip; 113, telescopic rod; 120, cover plate; 121, liquid injection port; 122, upper mold; 130, fixing block; 131, rotating motor; 132, fixing ring; 133, cleaning rod; 134, rotating head; 200, lower mold; 210, mounting plate; 211, movable hole; 220, upper ejector rod; 221, bracket; 222, limiting ring; 223, outer ring; 230, vertical plate; 240, upper ejector Specific embodiments

[0021] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.

[0022] Embodiment

[0023] Please refer to Figures 1 - 3 , a mold for a high-chromium steel ball production line shown in the figure, comprising:

[0024] A servo motor 110 is embedded in the side wall of the mold rack 100. The servo motor 110 uses a common small model on the market, and is electrically connected to a common external reverse switch on the market. The power output end of the servo motor 110 is provided with a rotating plate 111. A plurality of limiting strips 112 are fixedly connected to the front side of the rotating plate 111 by bolts. A telescopic rod 113 is arranged on the side wall of the limiting strip 112. The telescopic rod 113 uses a common small model of electric push rod on the market. The bottom of the telescopic rod 113 is fixedly connected to a cover plate 120 by bolts. An upper mold 122 is arranged at the bottom of the cover plate 120. A liquid injection port 121 is arranged at the top of the cover plate 120. A fixing block 130 is arranged on the front side of the telescopic rod 113. A fixing ring 132 is arranged on the front side of the fixing block 130. A rotating motor 131 is arranged inside the fixing ring 132. The rotating motor 131 uses a common small model of electric motor on the market and is electrically connected to a common external button switch for the motor on the market. The power output end of the rotating motor 131 is provided with a cleaning rod 133. A rotating head 134 is arranged at the bottom of the cleaning rod 133, and the rotating head 134 can crush metal chips;

[0025] The lower die 200 is fitted to the bottom of the upper die 122. An installation plate 210 is tightly welded to the bottom of the lower die 200. A vertical plate 230 is provided at the bottom of the installation plate 210. An upper ejector rod 220 is provided on the side wall of the vertical plate 230. The upper ejector rod 220 uses a common electric push rod on the market. The upper ejector rod 220 is electrically connected to a common external reversing switch on the market. An upper ejector bar 240 is provided at the top of the upper ejector rod 220. A concave pit matching the lower die 200 is provided at the top of the upper ejector bar 240. A limiting ring 222 is fitted to the outer wall of the upper ejector bar 240. A bracket 221 is fixedly connected to the outer wall of the limiting ring 222 by bolts.

[0026] Specifically, brush hairs are provided on the outer wall of the cleaning rod 133, and the brush hairs use common stainless steel wires on the market.

[0027] Furthermore, the lower die 200 is fixedly connected to the side wall of the die holder 100 by bolts.

[0028] Still further, a movable hole 211 matching the upper ejector bar 240 is provided at the bottom of the installation plate 210.

[0029] Still further, the upper ejector bar 240 is fitted inside the lower die 200.

[0030] It should be noted that an external ring 223 is tightly welded to the outer wall of the upper ejector bar 240.

[0031] It should be noted that a spring matching the inside of the movable hole 211 is provided at the top of the external ring 223.

[0032] In addition, the above-mentioned electrical components and electrical equipment all use an external power supply. The circuits, electronic components and modules involved in the present utility model are all prior arts, which can be fully realized by those skilled in the art without further elaboration. The content protected by the present utility model does not involve improvements to the internal structure and method either.

[0033] Working principle: When the upper die 122 is driven to rise by the telescopic rod 113, the servo motor 110 drives the rotating plate 111 to rotate the telescopic rod 113 and the upper die 122 by 90 degrees. At the same time, the rotating motor 131 operates to drive the cleaning rod 133 and the rotating head 134 to rotate. When the upper die 122 and the top plate rise, the rotating cleaning rod 133 and the rotating head 134 enter the liquid injection port 121 to rotate and clean the liquid injection port 121, so as to conveniently remove metal chips from the liquid injection port 121 of the mold for the high-chromium steel ball production line, eliminating the trouble of manual cleaning and saving labor. When the upper push rod 220 extends, the upper push rod 240 is pushed by the upper push rod 220 and displaced upward under the limitation of the limiting ring 222, so that the formed high-chromium steel balls in the lower die 200 are pushed out from the inside of the lower die 200, thus conveniently removing the high-chromium steel balls from the lower die 200 and solving the problem of inconvenient manual demoulding of high-chromium steel balls.

[0034] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or elements inherent to such process, method, article or device.

[0035] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A mold for a high chromium steel ball production line, characterized in that: include: A mold frame (100), wherein a servo motor (110) is embedded in a side wall of the mold frame (100), a rotating plate (111) is provided at a power output end of the servo motor (110), a plurality of limit bars (112) are provided at the front side of the rotating plate (111), a telescopic rod (113) is provided on the side wall of the limit bar (112), a cover plate (120) is provided at the bottom of the telescopic rod (113), and an upper mold ( 122), a liquid injection port (121) is arranged on the top of the cover plate (120), a fixing block (130) is arranged on the front side of the telescopic rod (113), a fixing ring (132) is arranged on the front side of the fixing block (130), a rotating motor (131) is arranged inside the fixing ring (132), a cleaning rod (133) is arranged at the power output end of the rotating motor (131), and a rotating head (134) is arranged at the bottom of the cleaning rod (133); A lower mold (200) is matched with the bottom of the upper mold (122); a mounting plate (210) is arranged at the bottom of the lower mold (200); a vertical plate (230) is arranged at the bottom of the mounting plate (210); a top push rod (220) is arranged on the side wall of the vertical plate (230); a top push rod (240) is arranged on the top of the top push rod (220); a limiting ring (222) is matched on the outer wall of the upper push rod (240); and a bracket (221) is fixedly connected to the outer wall of the limiting ring (222).

2. The mold for a high chromium steel ball production line according to claim 1, characterized in that: The outer wall of the cleaning rod (133) is provided with bristles.

3. A mold for a high chromium steel ball production line according to claim 2, characterized in that: The lower mold (200) is fixed to the side wall of the mold frame (100).

4. A mold for a high chromium steel ball production line according to claim 3, characterized in that: The bottom of the mounting plate (210) is provided with a movable hole (211) matched with the upper push rod (240).

5. The mold for a high chromium steel ball production line according to claim 4, characterized in that: The upper ejector pin (240) is fitted into the interior of the lower mold (200).

6. The mold for a high chromium steel ball production line according to claim 5, characterized in that: An outer ring (223) is fixedly connected to the outer wall of the upper push rod (240).

7. The mold for a high chromium steel ball production line according to claim 6, characterized in that: The top of the outer ring (223) is provided with a spring which fits inside the movable hole (211).