Cutting distance measuring mechanism of finish turning machine
By designing the distance measurement induction assembly and pneumatic top tailstock adjustment system in the precision turning machine, the problem of excessive turning volume caused by the different central hole depths of the turning motor rotor is solved, and precise turning processing is achieved, reducing production costs.
Patent Information
- Application Number
- CN202421896303.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-07
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-08-07
AI Technical Summary
When turning a motor rotor, due to the different depths of the central holes inside the motor rotor, the tool top depths are different, and the turning amount is large, which can easily lead to the scrapping of the motor rotor and increase production costs.
A precision cutting distance measuring mechanism is designed to measure and position the workpiece through the distance measuring induction assembly, adjust the length of the turning device, ensure that the turning can reach the required size, and manually adjust the position of the pneumatic top tailstock to ensure the stability of the workpiece.
Turning of different lengths according to different positions of the workpiece is realized to ensure turning accuracy, avoid excessive turning volume due to the different depths of the central holes inside the workpiece, thereby reducing production costs.
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Figure CN222920143U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of lathe processing, and particularly relates to a cutting distance measuring mechanism for a precision lathe. Background Art
[0002] The motor rotor is an important component in an electric motor. It is the stationary part of the motor and is usually composed of an iron core and windings. In order to control precision, reduce weight, and improve surface quality, the motor rotor is generally subjected to turning processing.
[0003] For example, Chinese Patent Application CN111715894A discloses a full-automatic rotor precision lathe, which has a rotor automatic placement mechanism, a rotor positioning mechanism, a tool movement platform, and a double-tool head fixing device installed on a workbench; the rotor automatic placement mechanism includes a front V-shaped frame, an iron core lifting support plate, and a rear V-shaped frame arranged in sequence; the tool movement platform is slidably arranged on a fourth slide rail, and a double-tool head fixing device is arranged on the tool movement platform corresponding to the rotor precision turning position; a turning tool is fixed on the double-tool head fixing device.
[0004] However, when this full-automatic rotor precision lathe is used for turning a motor rotor, due to the uneven depth of the inner center hole of the motor rotor, the deeper the tool is pushed, the more the turning amount is, which easily leads to the scrapping of the motor rotor and increases the production cost.
[0005] Based on this, the utility model designs a cutting distance measuring mechanism for a precision lathe to solve the above problems. Summary of the Utility Model
[0006] A cutting distance measuring mechanism for a precision lathe is provided to overcome the above-mentioned drawbacks existing in the prior art.
[0007] To achieve the above object, the utility model is realized through the following technical solutions:
[0008] A cutting distance measuring mechanism for a precision lathe includes a main body,
[0009] An installation device and a turning device are installed on the main body;
[0010] The installation device includes a fixed rotation component, a moving component, a support component, and a distance measuring and sensing component. The fixed rotation component, the moving component, and the support component are connected to the upper end of the main body. One side of the distance measuring and sensing component is connected to the fixed rotation component, and the support component is located between the fixed rotation component and the moving component.
[0011] Furthermore, the fixed rotation assembly includes a fixed base, a fixed shaft, a fixed center point, a first motor, and a pulley component. The fixed base is fixedly connected to the upper end of the main body. The pulley component includes two synchronous pulleys and a belt. The right end of the fixed shaft is inserted into the fixed base and rotatably connected to the fixed base. The right end of the fixed shaft is fixedly connected to the fixed center point. The left end of the fixed center point is inserted into the fixed base and rotatably connected to the fixed base. The left end of the fixed shaft is fixedly connected to the upper synchronous pulley of the pulley component. The right end of the lower synchronous pulley of the pulley component is fixedly connected to the output end of the first motor. The first motor is fixedly connected to the inner side of the main body. The front end of the fixed base is connected to the distance measurement and induction component.
[0012] Furthermore, the moving assembly includes a pneumatic center point tailstock, a first linear guide rail, and a handle. The lower end of the pneumatic center point tailstock is fixedly connected to the sliding seat of the first linear guide rail. The first linear guide rail is fixedly connected to the upper end surface of the main body. The handle is fixedly connected to one end of the threaded rod of the first linear guide rail. The first linear guide rail is a slider screw linear guide rail.
[0013] Furthermore, the support assembly includes a cylinder, a telescopic rod, a base, a support seat, and a protective shell. There are two telescopic rods, which are located on the left and right sides of the cylinder. The cylinder is fixedly connected to the upper end of the main body. The output end of the cylinder is fixedly connected to the base. The lower end of the base is fixedly connected to the telescopic rod. The telescopic rod is slidably connected to the main body. The upper end of the base is fixedly connected to the support seat. The upper end of the support seat is provided with an arc groove for fitting the workpiece installation. The protective shell is fixedly connected to the upper end of the main body. The protective shell is arranged outside the support seat. The protective shell is provided with through holes for facilitating feeding, facilitating the use of the turning device, and facilitating the pneumatic center point tailstock to pass through.
[0014] Furthermore, the distance measurement and induction component includes a precision slide rail cylinder and a distance measurement sensor. The precision slide rail cylinder is fixed on one side of the fixed base. The moving direction of the precision slide rail cylinder is left and right. The upper end of the slide table of the precision slide rail cylinder is fixedly connected to the distance measurement sensor.
[0015] Furthermore, the turning device includes a turning assembly and a control assembly. The turning assembly is connected to the upper end of the control assembly. The control assembly is connected to the upper end of the main body.
[0016] Furthermore, the turning assembly includes a turning tool, a cooling water pipe, and a connecting seat. The turning tool and the cooling water pipe are fixedly installed on the upper end of the connecting seat. The connecting seat is connected to the control assembly. The water outlet of the cooling water pipe is located above the cutting edge of the turning tool.
[0017] Further, the control component includes a second motor, a second linear guide rail, a third motor, and a third linear guide rail. The second motor is fixedly installed at the rear end of the second linear guide rail, and the output end of the second motor is fixedly connected to the rear end of the threaded rod of the second linear guide rail. The sliding seat of the second linear guide rail is fixedly connected to the lower end of the connecting seat. The third motor is fixedly installed at one end of the third linear guide rail, and the output end of the third motor is fixedly connected to the threaded rod of the third linear guide rail. The sliding seat of the third linear guide rail is fixedly connected to the second linear guide rail. The second linear guide rail and the third linear guide rail are slider screw linear guide rails.
[0018] The beneficial effects of the present utility model compared with the prior art are as follows:
[0019] Through the measurement and positioning of the workpiece by the distance measurement and induction component, the turning device is adjusted, so that the turning device can perform turning of different lengths according to different positions of the workpiece, ensuring that the turning can reach the required dimensions.
[0020] By manually adjusting the position of the pneumatic center and tailstock, the stability of the workpiece is ensured, and the accidental detachment of the workpiece is avoided. Description of the Drawings
[0021] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present utility model, and those of ordinary skill in the art can also obtain other drawings based on these drawings without creative efforts.
[0022] Figure 1 Three-dimensional view of a precision lathe cutting distance measurement mechanism of the present utility model Figure 1 ;
[0023] Figure 2 Front view of a precision lathe cutting distance measurement mechanism of the present utility model;
[0024] Figure 3 Top view of a precision lathe cutting distance measurement mechanism of the present utility model;
[0025] Figure 4 Three-dimensional view of a precision lathe cutting distance measurement mechanism of the present utility model Figure 2 ;
[0026] Figure 5 Is the sectional view along the A-A direction of Figure 3 ;
[0027] Figure 6 Is Figure 4 The enlarged view at B in
[0028] Figure 7 For Figure 5 an enlarged view of position C in
[0029] The reference numerals in the figure respectively represent:
[0030] 1. Main body 2. Tooling device 21. Fixed rotation assembly 211. Fixed seat 212. Fixed shaft 213. Fixed center 214. First motor 215. Pulley component 22. Moving assembly 221. Pneumatic center tailstock 222. First linear guide 223. Handle 23. Support assembly 231. Cylinder 232. Telescopic rod 233. Base 234. Support seat 235. Protective shell 24. Distance measurement and induction assembly 241. Precision slide rail cylinder 242. Distance measurement sensor 3. Turning device 31. Turning assembly 311. Turning tool 312. Cooling water pipe 313. Connecting seat 32. Control assembly 321. Second motor 322. Second linear guide 323. Third motor 324. Third linear guide. Specific embodiments
[0031] In order to make the objectives, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Apparently, the described embodiments are some but not all of the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0032] The "left", "right", "front", "rear", "upper" and "lower" mentioned in the following description are oriented in the perspective direction of the front view.
[0033] Embodiment 1
[0034] In some embodiments, please refer to the attached Figures 1-7 drawings of the specification, a precision turning machine cutting distance measurement mechanism includes a main body 1,
[0035] and a tooling device 2 and a turning device 3 are installed on the main body 1;
[0036] The tooling device 2 includes a fixed rotation assembly 21, a moving assembly 22, a support assembly 23 and a distance measurement and induction assembly 24. The fixed rotation assembly 21, the moving assembly 22 and the support assembly 23 are connected to the upper end of the main body 1. One side of the distance measurement and induction assembly 24 is connected to the fixed rotation assembly 21, and the support assembly 23 is located between the fixed rotation assembly 21 and the moving assembly 22.
[0037] When the cutting distance measuring mechanism of this precision turning machine is operating normally, the feeding device places the workpiece on the upper end of the support component 23 close to one side of the fixed rotating component 21, simply fixes the workpiece through the moving component 22, starts the distance measuring and sensing component 24, measures the distance from the fixed center 213 in the fixed rotating component 21 to the end face of the workpiece, manually adjusts the moving component 22 to completely fix the workpiece, and processes the workpiece through the rotation of the fixed rotating component 21 and the cooperation of the turning device 3.
[0038] The fixed rotating component 21 includes a fixed seat 211, a fixed shaft 212, a fixed center 213, a first motor 214 and a pulley component 215. The fixed seat 211 is fixedly connected to the upper end of the main body 1. The pulley component 215 includes two synchronous pulleys and a belt. The right end of the fixed shaft 212 is inserted into the fixed seat 211 and is rotatably connected to the fixed seat 211. The right end of the fixed shaft 212 is fixedly connected to the fixed center 213. The left end of the fixed center 213 is inserted into the fixed seat 211 and is rotatably connected to the fixed seat 211. The left end of the fixed shaft 212 is fixedly connected to the upper synchronous pulley of the pulley component 215. The right end of the lower synchronous pulley of the pulley component 215 is fixedly connected to the output end of the first motor 214. The first motor 214 is fixedly connected to the inner side of the main body 1. The front end of the fixed seat 211 is connected to the distance measuring and sensing component 24.
[0039] The moving component 22 includes a pneumatic center tailstock 221, a first linear guide 222 and a handle 223. The lower end of the pneumatic center tailstock 221 is fixedly connected to the sliding seat of the first linear guide 222. The first linear guide 222 is fixedly connected to the upper end face of the main body 1. The handle 223 is fixedly connected to one end of the threaded rod of the first linear guide 222. The first linear guide 222 is a slider screw linear guide.
[0040] The support component 23 includes a cylinder 231, a telescopic rod 232, a base 233, a support seat 234 and a protective shell 235. There are two telescopic rods 232, and the two telescopic rods 232 are located on the left and right sides of the cylinder 231. The cylinder 231 is fixedly connected to the upper end of the main body 1. The output end of the cylinder 231 is fixedly connected to the base 233. The lower end of the base 233 is fixedly connected to the telescopic rod 232. The telescopic rod 232 is slidably connected to the main body 1. The upper end of the base 233 is fixedly connected to the support seat 234. The upper end of the support seat 234 is provided with an arc-shaped groove for fitting the installation of the workpiece. The protective shell 235 is fixedly connected to the upper end of the main body 1. The protective shell 235 is arranged outside the support seat 234. The protective shell 235 is provided with through holes for facilitating feeding, facilitating the use of the turning device 3 and facilitating the pneumatic center tailstock 221 to pass through.
[0041] The ranging and sensing component 24 includes a precision slide rail cylinder 241 and a ranging sensor 242. The precision slide rail cylinder 241 is fixed to one side of the fixed seat 211. The moving direction of the precision slide rail cylinder 241 is left and right. The upper end of the slide of the precision slide rail cylinder 241 is fixedly connected to the ranging sensor 242.
[0042] When the cutting ranging mechanism of this precision lathe operates normally, the feeding device places the workpiece on the upper end of the support seat 234 near the fixed center 213. Start the pneumatic center tailstock 221. The pneumatic center of the pneumatic center tailstock 221 fits against the right end of the workpiece. Start the precision slide rail cylinder 241. The precision slide rail cylinder 241 drives the ranging sensor 242 to the right. Start the ranging sensor 242. The ranging sensor 242 measures the distance from the fixed center 213 to the end face of the workpiece. According to the obtained data, manually rotate the handle 223. The rotation of the handle 223 causes the sliding seat of the first linear guide 222 to move left and right. The sliding seat of the first linear guide 222 drives the pneumatic center tailstock 221 to move, and fixes the workpiece between the fixed center 213 and the pneumatic center tailstock 221. Start the cylinder 231. The cylinder 231 drives the base 233 to compress the telescopic rod 232 and move downward. The base 233 drives the support seat 234 to move downward, so that the support seat 234 is separated from the workpiece. Start the first motor 214. The first motor 214 drives the synchronous pulley below the pulley component 215 to rotate. The synchronous pulley below the pulley component 215 drives the synchronous pulley above the pulley component 215 to rotate through the belt. The synchronous pulley above the pulley component 215 drives the fixed shaft 212 to rotate. The fixed shaft 212 drives the fixed center 213 to rotate. The fixed center 213 drives the workpiece to rotate. Start the turning device 3 to perform turning processing on the workpiece.
[0043] The turning device 3 includes a turning component 31 and a control component 32. The turning component 31 is connected to the upper end of the control component 32. The control component 32 is connected to the upper end of the main body 1.
[0044] The turning component 31 includes a turning tool 311, a cooling water pipe 312 and a connecting seat 313. The turning tool 311 and the cooling water pipe 312 are fixedly installed on the upper end of the connecting seat 313. The connecting seat 313 is connected to the control component 32. The water outlet of the cooling water pipe 312 is located above the cutting edge of the turning tool 311.
[0045] The control component 32 includes a second motor 321, a second linear guide 322, a third motor 323, and a third linear guide 324. The second motor 321 is fixedly installed at the rear end of the second linear guide 322. The output end of the second motor 321 is fixedly connected to the rear end of the threaded rod of the second linear guide 322. The sliding seat of the second linear guide 322 is fixedly connected to the lower end of the connecting seat 313. The third motor 323 is fixedly installed at one end of the third linear guide 324. The output end of the third motor 323 is fixedly connected to the threaded rod of the third linear guide 324. The sliding seat of the third linear guide 324 is fixedly connected to the second linear guide 322. The second linear guide 322 and the third linear guide 324 are slider screw linear guides.
[0046] When the cutting distance measuring mechanism of the precision lathe operates normally, the second motor 321 is started. The second motor 321 drives the sliding seat of the second linear guide 322 to move back and forth. The sliding seat of the second linear guide 322 drives the connecting seat 313 to move. The connecting seat 313 drives the turning tool 311 and the cooling water pipe 312 to move. The third motor 323 is started. The third motor 323 drives the sliding seat of the third linear guide 324 to move left and right. The sliding seat of the third linear guide 324 drives the second linear guide 322 to move left and right. By controlling the second motor 321 and the third motor 323, the turning tool 311 and the cooling water pipe 312 can be moved to any position. The cooling water pipe 312 cools down the turning tool 311 during processing. According to the data measured by the distance measuring sensor 242, turning with different depths can be realized for different workpiece positions, avoiding the situation of scrapping due to excessive turning amount caused by different depths of the internal center holes of the workpieces.
[0047] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some of the technical features; and these modifications or replacements will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the various embodiments of the present invention.
Claims
1. A cutting distance measuring mechanism for a finishing lathe, comprising a main body (1), characterized in that: The main body (1) is provided with a tooling device (2) and a turning device (3); The tooling device (2) comprises a fixed rotating component (21), a moving component (22), a supporting component (23) and a distance measuring sensing component (24); the fixed rotating component (21), the moving component (22) and the supporting component (23) are connected to the upper end of the main body (1); one side of the distance measuring sensing component (24) is connected to the fixed rotating component (21); and the supporting component (23) is located between the fixed rotating component (21) and the moving component (22).
2. The cutting distance measuring mechanism of a finishing lathe according to claim 1, characterized in that: The fixed rotating assembly (21) comprises a fixed seat (211), a fixed shaft (212), a fixed top (213), a first motor (214) and a pulley component (215); the fixed seat (211) is fixedly connected to the upper end of the main body (1); the pulley component (215) comprises two synchronous wheels and a belt; the right end of the fixed shaft (212) is inserted into the fixed seat (211) and is rotatably connected to the fixed seat (211); the right end of the fixed shaft (212) is fixedly connected to the fixed top (213); the left end of the fixed top (213) is inserted into the fixed seat (211) and is rotatably connected to the fixed seat (211); the left end of the fixed shaft (212) is fixedly connected to the upper synchronous wheel of the pulley component (215); the right end of the lower synchronous wheel of the pulley component (215) is fixedly connected to the output end of the first motor (214); the first motor (214) is fixedly connected to the inner side of the main body (1); and the front end of the fixed seat (211) is connected to the distance measuring sensing assembly (24).
3. The cutting distance measuring mechanism of the finishing lathe according to claim 2, characterized in that: The moving assembly (22) comprises a pneumatic center tailstock (221), a first linear guide rail (222) and a handle (223); the lower end of the pneumatic center tailstock (221) is fixedly connected to a sliding seat of the first linear guide rail (222); the first linear guide rail (222) is fixedly connected to an upper end surface of the main body (1); and the handle (223) is fixedly connected to one end of a threaded rod of the first linear guide rail (222).
4. The cutting distance measuring mechanism of the finishing lathe according to claim 3, characterized in that: The support assembly (23) comprises a cylinder (231), a telescopic rod (232), a base (233), a support seat (234) and a protective shell (235). Two telescopic rods (232) are provided. The two telescopic rods (232) are located on the left and right sides of the cylinder (231). The cylinder (231) is fixedly connected to the upper end of the main body (1). The output end of the cylinder (231) is fixedly connected to the base (233). The lower end of the base (233) is fixedly connected to the telescopic rod (232). The telescopic rod (232) is slidably connected to the main body (1), the upper end of the base (233) is fixedly connected to the support seat (234), the upper end of the support seat (234) is provided with an arc groove for matching the workpiece installation, the protective shell (235) is fixedly connected to the upper end of the main body (1), the protective shell (235) is arranged on the outer side of the support seat (234), and the protective shell (235) is provided with a through hole for facilitating material loading, facilitating the use of the turning device (3) and facilitating the passage of the pneumatic center tailstock (221).
5. The cutting distance measuring mechanism of a finishing lathe according to claim 4, characterized in that: The distance measuring sensing component (24) comprises a precision slide rail cylinder (241) and a distance measuring sensor (242); the precision slide rail cylinder (241) is fixed on one side of the fixing seat (211); the movement direction of the precision slide rail cylinder (241) is left and right; and the upper end of the slide table of the precision slide rail cylinder (241) is fixedly connected to the distance measuring sensor (242).
6. The cutting distance measuring mechanism of a finishing lathe according to claim 5, characterized in that: The turning device (3) comprises a turning component (31) and a control component (32); the turning component (31) is connected to the upper end of the control component (32); and the control component (32) is connected to the upper end of the main body (1).
7. The cutting distance measuring mechanism of a finishing lathe according to claim 6, characterized in that: The turning assembly (31) comprises a turning tool (311), a cooling water pipe (312) and a connecting seat (313); the turning tool (311) and the cooling water pipe (312) are fixedly mounted on the upper end of the connecting seat (313); the connecting seat (313) is connected to the control assembly (32); and the water outlet of the cooling water pipe (312) is located above the cutting edge of the turning tool (311).
8. The cutting distance measuring mechanism of a finishing lathe according to claim 7, characterized in that: The control component (32) comprises a second motor (321), a second linear guide (322), a third motor (323) and a third linear guide (324); the second motor (321) is fixedly mounted on the rear end of the second linear guide (322); the output end of the second motor (321) is fixedly connected to the rear end of the threaded rod of the second linear guide (322); the sliding seat of the second linear guide (322) is fixedly connected to the lower end of the connecting seat (313); the third motor (323) is fixedly mounted on one end of the third linear guide (324); the output end of the third motor (323) is fixedly connected to the threaded rod of the third linear guide (324); and the sliding seat of the third linear guide (324) is fixedly connected to the second linear guide (322).
Citation Information
Patent Citations
Full-automatic rotor finish turning machine
CN111715894A