Width-retractable wallboard mold
By designing a wall panel mold including an adjustment mechanism and a splicing mechanism, the problem of insufficient flexibility of existing steel wall panel molds is solved, and the expansion and contraction of mold width and efficient production of wall panels of different sizes is achieved.
Patent Information
- Application Number
- CN202421794884.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-29
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-07-29
AI Technical Summary
Due to the integrated design, the existing steel wall panel molds are less flexible and cannot effectively process wall panels of different sizes, so the templates need to be replaced frequently.
A wall panel mold including the main wall panel mold frame, the module wall panel mold frame and the sub-wall panel mold frame is designed. The mold width is expanded and contracted through the adjustment mechanism and splicing mechanism to meet the needs of wall panels of different sizes.
The high flexibility of the mold is achieved, and the wall panels of different widths can be produced by adjusting the number and spacing of the module units, which improves production efficiency, and the stability and rigidity of the mold are ensured because the main frame uses high-strength metal materials.
Smart Images

Figure CN222920768U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wall panel molds, in particular to a wall panel mold with a retractable width. Background Technique
[0002] In building construction, when casting concrete components such as cross beams, columns, shear walls and wall panels on site, a large number of building templates must be used. Among them, the mold used for casting wall panels is the wall panel mold. The wall panel mold is mainly divided into several categories such as wood-plastic wall panel molds, precast wall panel molds, concrete wall panel molds, cement wall panel molds and steel wall panel molds. According to different production materials, it has different characteristics. For example, the wood-plastic wall panel mold has the characteristics of light weight, easy to use, but is easily corroded by water and rots easily, and is generally damaged after being used two to three times. The steel wall panel mold has the characteristics of strong structure, many reusable times, and high strength between its own structures.
[0003] However, since the existing steel wall panel mold is made integrally, it can only manufacture wall panels of specific sizes. When different-sized wall panels need to be processed, only different templates can be replaced, and its flexibility is relatively low. Therefore, the existing technology needs to be improved. Content of the Utility Model
[0004] The purpose of the utility model is to provide a wall panel mold with a retractable width, so as to solve the problem that the existing steel wall panel mold is made integrally, so it can only manufacture wall panels of specific sizes. When different-sized wall panels need to be processed, only different templates can be replaced, and its flexibility is relatively low as mentioned in the above background technique.
[0005] To achieve the above purpose, the utility model provides the following technical solution: A wall panel mold with a retractable width, including a main wall panel mold frame, a modular wall panel mold frame and a secondary wall panel mold frame. An adjusting mechanism is assembled between the main wall panel mold frame and the modular wall panel mold frame, and a splicing mechanism is assembled between the secondary wall panel mold frame and the modular wall panel mold frame. The adjusting mechanism includes a telescopic plate assembled at the middle end of the side wall of the modular wall panel mold frame. The end of the telescopic plate is connected to the main wall panel mold frame. Threaded rods are installed at both the upper and lower ends of the side wall of the modular wall panel mold frame. Adjusting screw cylinders are screwed on the outer part of the threaded rods. The other end of the adjusting screw cylinder is sleeved with a fixing rod, and the fixing rod is connected to the main wall panel mold frame. The splicing mechanism includes a splicing block a installed on the other side of the modular wall panel mold frame and a splicing block b installed on the side wall of the secondary wall panel mold frame. The splicing block a and the splicing block b are arranged in a fitting manner.
[0006] Preferably, arc-shaped holes are formed at the tops of the splicing block a and the splicing block b. Arc-shaped insertion rods are inserted into the arc-shaped holes. The upper side walls of the splicing block a and the splicing block b are provided with countersunk head grooves, and the countersunk head grooves are communicated with the arc-shaped holes. A limit cap is assembled in the countersunk head groove. A screw cylinder is installed at the lower end of the limit cap, and the screw cylinder is sleeved outside the arc-shaped insertion rod.
[0007] Preferably, a rubber pad a and a rubber pad b are sleeved at the lower end of the limit cap outside the screw cylinder. A rubber block is installed on the side wall of the rubber pad a facing the rubber pad b. The outer diameters of the rubber pad a and the rubber pad b are both larger than the inner diameter of the arc-shaped hole.
[0008] Preferably, internal threads are provided on the inner wall of the screw cylinder, external threads are provided on the outer wall of the end of the arc-shaped insertion rod, and the internal threads are matched with the external threads.
[0009] Preferably, a clamping groove is formed in the side wall of the splicing block a, and a clamping block is installed on the side wall of the splicing block b. The clamping block is clamped in the clamping groove.
[0010] Preferably, the cross-sectional shapes of the main wallboard mold frame, the module wallboard mold frame, and the auxiliary wallboard mold frame are all the same.
[0011] Compared with the prior art, the beneficial effects of the present utility model are as follows: The wallboard mold with adjustable width has a reasonable structural design;
[0012] 1. High flexibility: By adjusting the number and spacing of the module units, wallboards with different widths can be produced to meet different requirements.
[0013] 2. High production efficiency: The modular design makes the mold assembly and disassembly convenient and fast, reducing the time cost of replacing the mold.
[0014] 3. Good stability: The main frame is made of high-strength metal materials, with sufficient rigidity and stability, which can ensure that the mold does not deform or shift during use. Description of the Drawings
[0015] Figure 1 is a structural schematic diagram of the present utility model;
[0016] Figure 2 is a schematic diagram of the module mold frame of the present utility model;
[0017] Figure 3 is a schematic diagram of the splicing part of the present utility model;
[0018] Figure 4 is a structural schematic diagram of part A of the present utility model.
[0019] In the figure: 1, main wallboard mold frame; 2, modular wallboard mold frame; 3, secondary wallboard mold frame; 4, splicing mechanism; 41, splicing block a; 42, splicing block b; 5, threaded rod; 6, adjusting screw barrel; 7, fixing rod; 8, arc-shaped hole; 9, arc-shaped insertion rod; 10, rubber block; 11, rubber pad a; 12, limit cap; 13, counterbore; 14, rubber pad b; 15, screw barrel; 16, external thread; 17, telescopic plate. Detailed implementation manners
[0020] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0021] Please refer to Figures 1-4 , the present invention provides a technical solution:
[0022] In this technical solution, a wallboard mold with adjustable width includes a main wallboard mold frame 1, a modular wallboard mold frame 2, and a secondary wallboard mold frame 3. An adjusting mechanism is assembled between the main wallboard mold frame 1 and the modular wallboard mold frame 2, and a splicing mechanism 4 is assembled between the secondary wallboard mold frame 3 and the modular wallboard mold frame 2. The adjusting mechanism includes a telescopic plate 17 assembled at the middle end of the side wall of the modular wallboard mold frame 2. The end of the telescopic plate 17 is connected to the main wallboard mold frame 1. Threaded rods 5 are installed at both the upper and lower ends of the side wall of the modular wallboard mold frame 2. An adjusting screw barrel 6 is screwed onto the outside of the threaded rod 5. The other end of the adjusting screw barrel 6 is sleeved with a fixing rod 7, and the fixing rod 7 is connected to the main wallboard mold frame 1. The splicing mechanism 4 includes a splicing block a 41 installed on the other side of the modular wallboard mold frame 2 and a splicing block b 42 installed on the side wall of the secondary wallboard mold frame 3. The splicing block a 41 and the splicing block b 42 are arranged in a fitting manner.
[0023] In this technical solution, the modular wallboard mold frame 2 can be set on the right side of the main wallboard mold frame 1, and the secondary wallboard mold frame 3 can be set on its right side. The overall width can be adjusted through the adjusting mechanism, and the secondary wallboard mold frame 3 can be spliced with the mold wallboard mold frame 2 through the splicing mechanism 4. A fixing port is opened at the side wall of the main wallboard mold frame 1 at the position of the fixing rod 7. The fixing rod 7 is inserted into the fixing port, and the two are in interference fit. The adjusting screw barrel 6 can rotate outside the fixing rod 7. While rotating, the threaded rod 5 that is threadedly engaged with it screws outwards, thereby adjusting the distance between the modular wallboard mold frame 2 and the main wallboard mold frame 1.
[0024] In some technical solutions, refer to Figures 1-4, the top ends of the splicing block a41 and the splicing block b42 are provided with arc-shaped holes 8, an arc-shaped insertion rod 9 is inserted into the arc-shaped holes 8, the upper side walls of the splicing block a41 and the splicing block b42 are provided with counterbore grooves 13, and the counterbore grooves 13 communicate with the arc-shaped holes 8. A limit cap 12 is assembled in the counterbore groove 13, and a screw cylinder 15 is installed at the lower end of the limit cap 12. The screw cylinder 15 is sleeved outside the arc-shaped insertion rod 9;
[0025] In this technical solution, the screw cylinder 15 is installed by means of threaded cooperation.
[0026] In some technical solutions, refer to Figures 1-4 , a rubber pad a11 and a rubber pad b14 are sleeved at the lower end of the limit cap 12 outside the screw cylinder 15. A rubber block 10 is installed on the side wall of the rubber pad a11 facing the rubber pad b14. The outer diameters of the rubber pad a11 and the rubber pad b14 are both larger than the inner diameter of the arc-shaped hole 8;
[0027] In this technical solution, the PUR microporous membrane 17 is combined with the PU membrane 18 to make it have the function of waterproof and breathable. The cotton velvet layer 20 has good warmth retention and skin-friendly properties. The ramie fiber layer 21 has excellent air permeability and antibacterial and antiseptic properties. The polytetrafluoroethylene microporous membrane is a flexible and elastic microporous material with a high porosity and a uniform pore size distribution, and has the characteristic of being breathable but not permeable to water.
[0028] In some technical solutions, refer to Figures 1-4 , the inner wall of the screw cylinder 15 is provided with internal threads, the outer wall of the end of the arc-shaped insertion rod 9 is provided with external threads 16, and the internal threads are matched with the external threads 16;
[0029] In this technical solution, the two arc-shaped holes 8 have the same structure and opposite directions, so that the two are connected by the arc-shaped insertion rod 9, and then the arc-shaped insertion rod 9 is fixed by the limit cap 12, and then the two composite fabric bodies 1 are spliced. Rubber pads a11 and b14 are provided at the lower end of the limit cap 12 to seal the arc-shaped hole 8 when the limit cap 12 is installed.
[0030] In some technical solutions, refer to Figures 1-4 , a clamping groove is provided on the side wall of the splicing block a41, a clamping block is installed on the side wall of the splicing block b42, and the clamping block is clamped in the clamping groove;
[0031] In this technical solution, the splicing block a41 and the splicing block b42 are connected by clamping the clamping block into the clamping groove.
[0032] In some technical solutions, refer to Figures 1-4 , the cross-sectional shapes of the main wallboard mold frame 1, the module wallboard mold frame 2 and the auxiliary wallboard mold frame 3 are all the same;
[0033] In this technical solution, the mold is welded by a 6-mm steel plate and 8-mm rib plates; the overall straightness of the mold is controlled within ±1 mm, and the perpendicularity of the upper and lower rib plates is controlled within ±1 mm.
[0034] Working principle: During use, first determine the number of required module units according to the width requirement of the wall panel, and then assemble the module units on the main frame in sequence. Adjust the spacing between the module units through the adjusting mechanism to achieve the expansion and contraction of the mold width. After the assembly is completed, the pouring and forming of the wall panel can be carried out.
[0035] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device.
[0036] Although the present invention has been described above with reference to the embodiments, various improvements can be made to it and its components can be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the various features in the embodiments disclosed in the present invention can be combined with each other in any way, and the exhaustive description of these combinations is not given in this specification only for the sake of saving space and resources. Therefore, the present invention is not limited to the specific embodiments disclosed in the text, but includes all technical solutions falling within the scope of the claims.
Claims
1. A wall panel mold with a retractable width, comprising a main wall panel mold frame (1), a module wall panel mold frame (2) and a secondary wall panel mold frame (3), characterized in that: An adjusting mechanism is arranged between the main wall panel mold frame (1) and the module wall panel mold frame (2), and a splicing mechanism (4) is arranged between the auxiliary wall panel mold frame (3) and the module wall panel mold frame (2). The adjusting mechanism comprises a telescopic plate (17) arranged at the middle end of the side wall of the module wall panel mold frame (2), and the end of the telescopic plate (17) is connected to the main wall panel mold frame (1). Threaded rods (5) are arranged at both upper and lower ends of the side wall of the module wall panel mold frame (2), and an adjusting screw barrel (6) is screwed to the outside of the threaded rod (5), and a fixing rod (7) is sleeved on the other end of the adjusting screw barrel (6), and the fixing rod (7) is connected to the main wall panel mold frame (1). The splicing mechanism (4) comprises a splicing block a (41) arranged at the other side of the module wall panel mold frame (2) and a splicing block b (42) arranged on the side wall of the auxiliary wall panel mold frame (3), and the splicing block a (41) and the splicing block b (42) are arranged in close contact with each other.
2. A wall panel mold with a retractable width according to claim 1, characterized in that: The top ends of the splicing blocks a (41) and b (42) are provided with arc-shaped holes (8), an arc-shaped insertion rod (9) is inserted into the arc-shaped holes (8), the upper side walls of the splicing blocks a (41) and b (42) are provided with countersunk grooves (13), and the countersunk grooves (13) are connected to the arc-shaped holes (8), a limiting cap (12) is installed in the countersunk grooves (13), a screw barrel (15) is installed at the lower end of the limiting cap (12), and the screw barrel (15) is sleeved on the outside of the arc-shaped insertion rod (9).
3. A wall panel mold with a retractable width according to claim 2, characterized in that: The outer part of the screw barrel (15) is provided with a rubber pad a (11) and a rubber pad b (14) at the lower end of the limiting cap (12), and a rubber block (10) is installed on the side wall of the rubber pad a (11) facing the rubber pad b (14), and the outer diameters of the rubber pad a (11) and the rubber pad b (14) are both larger than the inner diameter of the arc-shaped hole (8).
4. A wall panel mold with a retractable width according to claim 3, characterized in that: The inner wall of the screw barrel (15) is provided with an internal thread, and the outer wall of the end of the arc-shaped insertion rod (9) is provided with an external thread (16), and the internal thread matches the external thread (16).
5. The wall panel mold with a retractable width according to claim 1, characterized in that: The side wall of the splicing block a (41) is provided with a slot, and the side wall of the splicing block b (42) is provided with a block, which is snapped into the slot.
6. A wall panel mold with a retractable width according to claim 1, characterized in that: The cross-sectional shapes of the main wall panel mould frame (1), the module wall panel mould frame (2) and the auxiliary wall panel mould frame (3) are all consistent.