Pipe die fixing device for tensioning pipe pile

By designing a pipe mold fixing device for pipe pile tensioning, the pipe mold is limited and fixed by using the grooves and buckles on the support plate, the problem of easy deviation of the pipe mold during the tensioning process is solved, and the quality and stability of the pipe pile are improved.

CN222920800UActive Publication Date: 2025-05-30GUANGXI WANKAI NEW MATERIAL TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421556820.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-03
Publication Date
2025-05-30
Estimated Expiration
2034-07-03

AI Technical Summary

Technical Problem

In the production of pipe piles, the pipe mold is prone to offset during the tensioning process, resulting in the impact of the quality of the pipe pile.

Method used

A pipe mold fixing device including a base, a support frame and a support plate is designed to limit and fix the pipe mold through grooves and buckles on the support plate to ensure the stability of the pipe mold during the tensioning process.

Benefits of technology

Effectively prevent pipe mold from being offset, improve the quality and stability of pipe piles, and ensure the firmness of the fixing during the tensioning process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a pipe die fixing device for pipe pile tensioning, which comprises a base, a plurality of support frames and two support plates, the support frames are arranged on the base and are arranged at intervals along the axis direction of a pipe die, the two support plates are respectively arranged at the edges of two sides of the support frames, and the support plates are arranged on the base. The supporting plates are provided with grooves I used for limiting centrifugal supporting rings of the pipe die and retaining rings used for buckling the pipe die, and the two ends of the retaining rings are connected to the two supporting plates correspondingly. According to the utility model, the pipe die can be well fixed in the tensioning process, the stability is strong, and the pipe die is not easy to deviate.
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Description

Technical Field

[0001] The utility model relates to the technical field of pipe pile production, in particular to a pipe mold fixing device for pipe pile tensioning. Background Art

[0002] A pipe pile is a hollow cylindrical concrete member formed by a steel reinforcement cage or axial main reinforcement and concrete in a pipe mold. In the production of pipe piles, the steel reinforcement cage or axial main reinforcement needs to be prestressed and tensioned first. Prestress tensioning means applying a tensile force in advance in the member, so that the prestressed tensioned member bears tensile stress, and then causing it to produce a certain deformation to cope with the loads received by the steel structure itself.

[0003] When the pipe pile is tensioned, the steel reinforcement cage or axial main reinforcement is placed in the pipe mold, and the pipe mold is placed on the workbench. The tensioning machine is arranged at one end of the workbench (pipe mold). The tensioning machine is connected to the steel reinforcement cage or axial main reinforcement through a tensioning plate to achieve tensioning. In the prior art, the fixing of the pipe mold on the workbench is poor, and the pipe mold is prone to shift during the tensioning process, affecting the quality of the pipe pile. Summary of the Utility Model

[0004] The purpose of the utility model is to provide a pipe mold fixing device for pipe pile tensioning, which can well fix the pipe mold during the tensioning process, has strong stability and is not prone to shift.

[0005] To achieve the above purpose, the utility model provides the following technical solution: A pipe mold fixing device for pipe pile tensioning, including a base, a support frame and a support plate. The support frames are arranged on the base and there are multiple of them. The multiple support frames are arranged at intervals along the axis direction of the pipe mold. There are two support plates, and the two support plates are respectively arranged at the two side edges of the multiple support frames. The support plate is provided with a groove Ⅰ for limiting the centrifugal support ring of the pipe mold and a buckle ring for buckling the pipe mold. The two ends of the buckle ring are respectively connected to the two support plates.

[0006] As a preference of this technical solution, a plurality of support seats are correspondingly arranged on the support plate. One end of the buckle ring is rotatably connected to a support seat, and the other end is detachably connected to the corresponding other support seat. The arrangement of the support seats enables the buckle ring to buckle on the upper semi-circle of the pipe mold.

[0007] As a preference of this technical solution, the support plate includes a base plate and a movable plate. The side surface of the base plate facing the other support plate is provided with a groove Ⅱ. The groove Ⅱ is open on three sides, and the groove opening facing the other support plate is bent inward to form a limiting boss. The movable plate is slidably limited in the groove Ⅱ. The groove Ⅰ is arranged on the movable plate. The arrangement of the groove Ⅱ can replace different movable plates for different pipe molds. The positions and sizes of the groove Ⅰ on the movable plate are different for corresponding different pipe molds.

[0008] As an optimization of this technical solution, a fixed plate is arranged outside the substrate. The fixed plate is fixed on the support frame. An expander is arranged on the fixed plate. The output end of the expander is connected to the substrate to drive the substrate to approach or move away from another support plate. The expander is provided to adjust the distance between the two support plates to accommodate different sizes of pipe molds.

[0009] As an optimization of this technical solution, the bottom wall of the groove Ⅰ is inclined with the outer side higher than the inner side, which can better support the pipe mold.

[0010] As an optimization of this technical solution, the support frame includes columns and cross plates. The columns are arranged on the base, and at least two columns are provided. The cross plates are connected to the tops of the columns, which can reduce the use of materials and lower costs on the basis of ensuring strength.

[0011] Compared with the prior art, the utility model limits and fixes the pipe mold on the support frame through the groove Ⅰ and the snap ring on the support plate, can keep the pipe mold stable during the tensioning process, has firm fixation, strong stability, is not prone to deviation, and improves the quality of pipe piles. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 is a schematic structural diagram of the utility model.

[0013] Figure 2 is a schematic side view structural diagram of the utility model.

[0014] Figure 3 is a schematic top view structural diagram of the utility model.

[0015] Figure 4 is a schematic structural diagram of the utility model when fixing the pipe mold.

[0016] Figure 5 is a partial three-dimensional structural diagram of the utility model.

[0017] Figure 6 is a schematic structural diagram of the support plate of the utility model.

[0018] In the figure: 1. Base; 2. Support frame; 21. Column; 22. Cross plate; 3. Support plate; 3.1. Groove Ⅰ; 3.2. Substrate; 3.3. Movable plate; 3.4. Groove Ⅱ; 4. Snap ring; 5. Support seat; 6. Expander; 7. Fixed plate. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0019] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0020] Please refer to Figure 1-6 , a tube mold fixing device for prestressing of pipe piles in the present invention, includes a base 1, a support frame 2 and a support plate 3. The support frame 2 is arranged on the base 1 and multiple support frames 2 are provided. The multiple support frames 2 are arranged at intervals along the axis direction of the tube mold. Two support plates 3 are provided. The two support plates 3 are respectively arranged at the two side edges of the multiple support frames 2, that is, each support plate 3 also extends along the axis direction of the tube mold. The support plate 3 is provided with a groove Ⅰ 3.1 for limiting the centrifugal support ring of the tube mold and a buckle ring 4 for buckling the tube mold. The two ends of the buckle ring 4 are respectively connected to the two support plates 3.

[0021] The tube mold mentioned in the present invention is a commonly used tube mold. The tube mold is provided with circumferential ring ribs and axial longitudinal ribs, and also a centrifugal support ring for centrifuging the tube mold. The diameter of the centrifugal support ring is larger than the diameter of the ring ribs. The groove Ⅰ 3.1 is used for placing and limiting the centrifugal support ring.

[0022] In the specific implementation of the present invention, the support plate 3 is in the shape of a cuboid. The groove Ⅰ 3.1 is opened on the top surface and the side surface of the support plate 3, that is, the bottom plate of the groove Ⅰ is in an inclined shape with the outer side higher than the inner side, which can better support the tube mold. The area between the two support plates 3 is the inside, and the opposite is the outside. Multiple support seats 5 are arranged on each support plate 3. The multiple support seats 5 are arranged along the length of the tube mold. The support seats 5 on the two support plates 3 correspond to each other in pairs, that is, the corresponding two support seats 5 are on the same plane in the transverse direction. One end of the buckle ring 4 is rotatably connected to a support seat 5 through a hinge, and the other end is connected to another support seat 5 through bolts and nuts. The support seats are provided so that the buckle ring 4 buckles on the upper semi-circle of the tube mold, rather than buckling on the bolts at the connection of the upper mold and the lower mold. The buckle ring 4 is in an arc shape, and the arc shape is adapted to the outer shape of the upper mold of the tube mold. Different buckle rings are replaced corresponding to different sizes of tube molds. The radius of the buckle ring 4 is smaller than the radius of the limit centrifugal support ring on the tube mold, which can fix the tube mold not only in the radial direction but also in the axial direction.

[0023] The support plate 3 of the present utility model comprises a base plate 3.2 and a movable plate 3.3. A groove II 3.4 is provided on the side of the base plate 3.2 facing another support plate 3. The groove II 3.4 is open on three sides, and the length direction of the groove II 3.4 is the same as the length direction of the base plate 3.2. The opening of the groove II 3.2 facing another support plate 3 is bent inwards to form a limiting boss. A matching limiting step is also provided at the matching end of the movable plate 3.3. The movable plate 3.3 is slidably limited within the groove II 3.4. A groove I 3.1 is provided on the movable plate 3.3. By providing the groove II 3.4, different movable plates 3.3 can be replaced for different pipe molds. The positions and sizes of the grooves I 3.1 on the movable plate 3.3 are different to adapt to different sizes of pipe molds. A fixed plate 7 is provided on the outer side of the base plate 3.2. The fixed plate 7 is fixed on the support frame 2. A telescopic device 6 is provided on the fixed plate 7. The output end of the telescopic device 6 is connected to the base plate 3.2 to drive the base plate 3.2 to approach or move away from another support plate 3. One fixed plate 7 can be provided, i.e., provided on the outer side of one of the support plates 3, and the distance between the two support plates is adjusted to adapt to different sizes of pipe molds.

[0024] When the present utility model is specifically implemented, the support frame comprises a column 21 and a cross plate 22. The column 21 is provided on the base 1. At least two columns 21 are provided, and the two columns 21 are arranged along the width direction of the pipe mold. The cross plate 22 is connected to the top ends of the columns 21, which can reduce the use of materials and lower the cost on the basis of ensuring the strength.

[0025] When the present utility model is specifically used, first open the buckle ring and rotate it to the outside of the support plate, place the pipe mold with the steel reinforcement cage inside between the two support plates, insert the centrifugal support ring on the pipe mold into the groove I, the pipe mold is supported by the two support plates, and then rotate the buckle ring to buckle it onto the pipe mold to realize the fixation of the pipe mold.

[0026] Finally, it should be noted that: the above embodiments are only specific implementation manners of the present utility model, used to illustrate the technical solutions of the present utility model, rather than to limit it. The protection scope of the present utility model is not limited thereto. Although the present utility model has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: any person skilled in the art within the technical scope disclosed by the present utility model can still modify the technical solutions recorded in the foregoing embodiments, or can easily think of changes, or perform equivalent replacements on some of the technical features; and these modifications, changes or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present utility model, and should all be covered within the protection scope of the present utility model. Therefore, the protection scope of the present utility model should be subject to the protection scope of the claims.

Claims

1. A pipe mold fixing device for pipe pile tensioning, characterized in that: It includes a base, a support frame and a support plate. The support frame is arranged on the base and multiple support frames are arranged at intervals along the axial direction of the pipe mold. Two support plates are arranged, and the two support plates are respectively arranged at the two side edges of the multiple support frames. The support plate is provided with a groove I for limiting the centrifugal support ring of the pipe mold and a buckle ring for buckling the pipe mold, and the two ends of the buckle ring are respectively connected to the two support plates.

2. The pipe mold fixing device for pipe pile tensioning according to claim 1 is characterized in that: A plurality of supporting seats are correspondingly arranged on the supporting plate, one end of the buckle ring is rotatably connected to a supporting seat, and the other end is detachably connected to another corresponding supporting seat.

3. The pipe mold fixing device for pipe pile tensioning according to claim 1 is characterized in that: The support plate includes a base plate and a movable plate. A groove II is arranged on the side of the base plate facing the other support plate. The groove II is open on three sides. The groove opening facing the other support plate is bent inward to form a limiting boss. The movable plate is slidably limited in the groove II. The groove I is arranged on the movable plate.

4. The pipe mold fixing device for pipe pile tensioning according to claim 3 is characterized in that: A fixed plate is arranged outside the substrate, the fixed plate is fixed on the support frame, a telescope is arranged on the fixed plate, an output end of the telescope is connected to the substrate, and the substrate is driven to approach or move away from another support plate.

5. The pipe mold fixing device for pipe pile tensioning according to claim 1 is characterized in that: The bottom wall of the groove I is inclined with the outer side being higher and the inner side being lower.

6. The pipe mold fixing device for pipe pile tensioning according to claim 1, characterized in that: The support frame comprises a column and a cross plate, wherein the column is arranged on the base, at least two columns are arranged, and the cross plate is connected to the top of the column.