Automatic installation device for embedded sleeve

Abstract

The utility model provides an automatic installation device for an embedded sleeve. The automatic mounting device for the embedded sleeve comprises a bottom plate, a supporting frame is fixedly connected to the top of the bottom plate, and a supporting table is fixedly connected to the top of the bottom plate. According to the automatic installation device for the embedded sleeve, the PLC is arranged, when track plates are produced and machined, the plates and the sleeve are put to the top of the first conveying belt and the top of the second conveying belt respectively, at the moment, the infrared sensor and the PLC are started, the infrared sensor can monitor the positions of the plates, and therefore the positions of the plates can be monitored. At the moment, the PLC can drive the clamping cylinder to be connected to the outer portion of the sleeve in a sleeving mode through the robot arm for clamping, then the robot arm drives the sleeve to be connected to the top of the plate in a sleeving mode, at the moment, the PLC can control the first motor to start to tighten the sleeve, and therefore the automatic installing and fixing effect of the sleeve is achieved; therefore, the installation convenience of the sleeve is improved.

Description

Technical Field

[0001] The utility model relates to the field of installation devices, in particular to an automatic installation device for embedded sleeves. Background Technique

[0002] The ballastless track cancels the sleepers and ballast beds of the traditional ballasted track, uses precast reinforced concrete slabs to directly support the rails, and fills CA mortar or self-compacting concrete cushions between the top slab and the base. It is a brand-new fully supported slab track structure. Among them, the reinforced concrete slab used to support the rails is called the track slab. The quality of the track slab directly affects the stability, smoothness, deformation speed and durability of the entire ballastless track.

[0003] During the production process of the track slab, it is necessary to install sleeves in the track slab mold and install spiral rib springs outside the sleeves, so as to fix the rails through the sleeves in subsequent production and ensure the installation quality of the rails. In traditional processing and production, manual use of wrenches or hammers is used to combine and install the sleeve spiral rib springs with the mold. The work efficiency is low, the labor intensity of workers is large, the interference of human factors is large, the accuracy is low, the installation quality is difficult to guarantee, and the situation of incomplete installation is likely to occur, affecting the quality control of the track slab.

[0004] Therefore, it is necessary to provide an automatic installation device for embedded sleeves to solve the above technical problems. Content of the Utility Model

[0005] The utility model provides an automatic installation device for embedded sleeves, which solves the problems of low work efficiency, large labor intensity of workers, large interference of human factors and low accuracy in the combined installation of sleeve spiral rib springs and molds by manual use of wrenches or hammers during the production process of track slabs.

[0006] To solve the above technical problems, the automatic installation device for embedded sleeves provided by the utility model includes a bottom plate. A support frame is fixedly connected to the top of the bottom plate. A support platform is fixedly connected to the top of the bottom plate. A first conveyor belt is movably sleeved outside the support platform. A second conveyor belt is movably sleeved outside the support platform. A robot arm is fixedly installed on the top of the bottom plate. A PLC controller is fixedly installed on the top of the bottom plate. One end of the robot arm is fixedly connected to a fixed block. An infrared sensor is fixedly installed inside the fixed block. A limit seat is fixedly connected to the side of the fixed block. A support plate is movably sleeved inside the limit seat. A clamping cylinder is fixedly installed at the bottom of the support plate. A first motor is fixedly installed on the top of the support plate. An adjustment mechanism is arranged on the front of the limit seat. A sliding ball is movably sleeved at the bottom of the inner cavity of the limit seat. A positioning sleeve is fixedly connected to the top of the second conveyor belt. A conveying mechanism is arranged on the front of the support frame. A support mechanism is arranged on the top of the support platform. A fixing mechanism is arranged at the bottom of the bottom plate.

[0007] Preferably, the input end of the PLC controller is signal-connected to the output end of the infrared sensor, and the output ends of the PLC controller are electrically connected to the input ends of the first motor and the clamping cylinder respectively.

[0008] Preferably, the adjustment mechanism includes a second motor. The second motor is fixedly installed on the front of the limit seat. A bidirectional threaded rod is fixedly connected to the output shaft of the second motor. The bidirectional threaded rod is threadedly sleeved inside the support plate.

[0009] Preferably, the number of the sliding balls is several, and the several sliding balls are evenly distributed at the bottom of the inner cavity of the limit seat.

[0010] Preferably, the positioning sleeve is made of rubber material, and the number of the positioning sleeves is several.

[0011] Preferably, the conveying mechanism includes a third motor. The third motor is fixedly installed on the front of the support frame. A roller is fixedly sleeved on the output shaft of the third motor. The roller is movably sleeved inside the first conveyor belt.

[0012] Preferably, the support mechanism includes a storage groove. The storage groove is opened on the top of the support platform. A rotating column is movably sleeved inside the storage groove.

[0013] Preferably, the fixing mechanism includes a load-bearing frame. The load-bearing frame is fixedly connected to the bottom of the bottom plate. A bolt is threadedly sleeved inside the load-bearing frame.

[0014] Compared with the related art, the automatic installation device for embedded sleeves provided by the utility model has the following beneficial effects:

[0015] The utility model provides an automatic installation device for embedded sleeves. By setting a PLC controller, when processing track slabs, the plates and the sleeves are respectively placed on the tops of the first conveyor belt and the second conveyor belt. At this time, the infrared sensor and the PLC controller are started, so that the infrared sensor can monitor the position of the plates. At this time, the PLC controller can drive the clamping cylinder through the robotic arm to sleeve outside the sleeve for clamping, and then drive the sleeve to sleeve on the top of the plate through the robotic arm. At this time, the PLC controller can control the first motor to start to tighten the sleeve, thus achieving the effect of automatic installation and fixation of the sleeve, and improving the convenience of sleeve installation.

[0016] By setting an adjustment mechanism, when adjusting the installation distance of the sleeve, the second motor is started, so that the second motor can drive two support plates to move through the bidirectional threaded rod, thus achieving the effect of adjusting the distance between the two clamping cylinders, and bringing convenience to the adjustment of the sleeve installation distance. Brief Description of the Drawings

[0017] Figure 1 It is a schematic structural diagram of a preferred embodiment of the automatic installation device for embedded sleeves provided by the utility model;

[0018] Figure 2 is Figure 1 The front view of the adjustment mechanism in the shown automatic installation device for embedded sleeves;

[0019] Figure 3 is Figure 1 The front view of the support table in the shown automatic installation device for embedded sleeves;

[0020] Figure 4 is Figure 1 The electrical connection schematic diagram of the PLC controller in the shown automatic installation device for embedded sleeves.

[0021] Reference numerals in the figure: 1, bottom plate; 2, support frame; 3, support table; 4, first conveyor belt; 5, second conveyor belt; 6, robotic arm; 7, PLC controller; 8, fixing block; 9, infrared sensor; 10, limit seat; 11, support plate; 12, clamping cylinder; 13, first motor; 14, adjustment mechanism; 141, second motor; 142, bidirectional threaded rod; 15, sliding ball; 16, positioning sleeve; 17, conveying mechanism; 171, third motor; 172, roller; 18, support mechanism; 181, storage groove; 182, rotating column; 19, fixing mechanism; 191, load-bearing frame; 192, bolt. Detailed Embodiment

[0022] The following further explains the utility model in conjunction with the drawings and embodiments.

[0023] Please refer toFigure 1 , Figure 2 , Figure 3 , Figure 4 , wherein, Figure 1 is a schematic structural diagram of a preferred embodiment of the automatic embedded sleeve installation device provided by the present utility model; Figure 2 is Figure 1 a front view of the adjustment mechanism in the automatic embedded sleeve installation device shown; Figure 3 is Figure 1 a front view of the support table in the automatic embedded sleeve installation device shown; Figure 4 is Figure 1 a schematic electrical connection diagram of the PLC controller in the automatic embedded sleeve installation device shown. The automatic embedded sleeve installation device includes a bottom plate 1, a support frame 2 is fixedly connected to the top of the bottom plate 1, a support table 3 is fixedly connected to the top of the bottom plate 1, a first conveyor belt 4 is movably sleeved outside the support table 3, a second conveyor belt 5 is movably sleeved outside the support table 3, a robot arm 6 is fixedly installed on the top of the bottom plate 1, a PLC controller 7 is fixedly installed on the top of the bottom plate 1, a fixed block 8 is fixedly connected to one end of the robot arm 6, an infrared sensor 9 is fixedly installed inside the fixed block 8, a limit seat 10 is fixedly connected to the side of the fixed block 8, a support plate 11 is movably sleeved inside the limit seat 10, a clamping cylinder 12 is fixedly installed at the bottom of the support plate 11, a first motor 13 is fixedly installed on the top of the support plate 11, an adjustment mechanism 14 is arranged on the front of the limit seat 10, a sliding ball 15 is movably sleeved at the bottom of the inner cavity of the limit seat 10, a positioning sleeve 16 is fixedly connected to the top of the second conveyor belt 5, a conveying mechanism 17 is arranged on the front of the support frame 2, a support mechanism 18 is arranged on the top of the support table 3, and a fixing mechanism 19 is arranged at the bottom of the bottom plate 1.

[0024] The input end of the PLC controller 7 is signal-connected to the output end of the infrared sensor 9, and the output end of the PLC controller 7 is electrically connected to the input ends of the first motor 13 and the clamping cylinder 12 respectively; by setting the PLC controller 7, when manufacturing and processing the track slab, the plate and the sleeve are respectively placed on the tops of the first conveyor belt 4 and the second conveyor belt 5. At this time, the infrared sensor 9 and the PLC controller 7 are started, so that the infrared sensor 9 can monitor the position of the plate. At this time, the PLC controller 7 can drive the clamping cylinder 12 to be sleeved outside the sleeve through the robot arm 6 for clamping, and then drive the sleeve to be sleeved on the top of the plate through the robot arm 6. At this time, the PLC controller 7 can control the first motor 13 to start to tighten the sleeve, thus achieving the effect of automatically installing and fixing the sleeve, and improving the convenience of sleeve installation.

[0025] The adjusting mechanism 14 includes a second motor 141. The second motor 141 is fixedly installed on the front of the limit seat 10. A bidirectional threaded rod 142 is fixedly connected to the output shaft of the second motor 141. The bidirectional threaded rod 142 is threadedly sleeved inside the support plate 11. By setting the adjusting mechanism 14, when adjusting the installation distance of the sleeve, the second motor 141 is started, so that the second motor 141 can drive the two support plates 11 to move through the bidirectional threaded rod 142, thereby achieving the effect of adjusting the distance between the two clamping cylinders 12, which brings convenience to the adjustment of the sleeve installation distance.

[0026] The number of sliding balls 15 is several. The several sliding balls 15 are evenly distributed at the bottom of the inner cavity of the limit seat 10. By setting the sliding balls 15, when adjusting the installation distance of the sleeve, the sliding balls 15 can support the moving support plate 11, avoiding the problem of friction between the moving support plate 11 and the bottom of the inner cavity of the limit seat 10, thereby improving the smoothness of the movement of the support plate 11, that is, improving the smoothness of the adjustment of the sleeve installation distance.

[0027] The positioning sleeve 16 is made of rubber material, and the number of positioning sleeves 16 is several. By setting the positioning sleeve 16, when placing the sleeve, the sleeve is placed inside the several positioning sleeves 16, so that the positioning sleeve 16 can limit the placement position of the sleeve, that is, improving the accuracy of the sleeve placement, which brings convenience to the clamping of the sleeve.

[0028] The conveying mechanism 17 includes a third motor 171. The third motor 171 is fixedly installed on the front of the support frame 2. A roller 172 is fixedly sleeved on the output shaft of the third motor 171. The roller 172 is movably sleeved inside the first conveyor belt 4. By setting the conveying mechanism 17, when installing the sleeve, multiple track plates are placed on the top of the first conveyor belt 4. At this time, the third motor 171 is started, so that the third motor 171 can drive the track plate to move directly below the infrared sensor 9 through the roller 172, and then the infrared sensor 9 can detect the position of the track plate, thereby achieving the effect of moving and conveying the track plate during processing.

[0029] The support mechanism 18 includes a receiving groove 181. The receiving groove 181 is opened on the top of the support table 3. A rotating column 182 is movably sleeved inside the receiving groove 181. By setting the support mechanism 18, when moving and conveying the track plate, the rotating column 182 can support the driving first conveyor belt 4, that is, support the horizontally moving track plate, and then avoid the problem of friction between the driving first conveyor belt 4 and the top of the support table 3 due to the heavy weight of the track plate, thereby improving the smoothness of the movement and conveying of the track plate.

[0030] The fixing mechanism 19 includes a load-bearing frame 191. The load-bearing frame 191 is fixedly connected to the bottom of the bottom plate 1. A bolt 192 is threadedly sleeved inside the load-bearing frame 191. By setting the fixing mechanism 19, when installing and fixing the device, rotate the bolt 192 so that the bolt 192 can fix the load-bearing frame 191 on the top of the workbench. At this time, the load-bearing frame 191 can support and fix the bottom plate 1, thus achieving the installation and positioning effect of the first conveyor belt 4, which brings convenience to the adjustment of the working position of the sleeve automatic installation device.

[0031] The working principle of the embedded sleeve automatic installation device provided by the present utility model is as follows:

[0032] The first step: First, when processing the track slab, place the plate and the sleeve on the tops of the first conveyor belt 4 and the second conveyor belt 5 respectively. At this time, start the infrared sensor 9 and the PLC controller 7, so that the infrared sensor 9 can monitor the position of the plate. At this time, the PLC controller 7 can drive the clamping cylinder 12 to be sleeved outside the sleeve through the robot arm 6 for clamping, and then drive the sleeve to be sleeved on the top of the plate through the robot arm 6. At this time, the PLC controller 7 can control the first motor 13 to start to tighten the sleeve, thus achieving the effect of automatic installation and fixing of the sleeve, thereby improving the convenience of sleeve installation. When adjusting the installation distance of the sleeve, start the second motor 141, so that the second motor 141 can drive two support plates 11 to move through the bidirectional threaded rod 142, thus achieving the effect of adjusting the distance between the two clamping cylinders 12, which brings convenience to the adjustment of the sleeve installation distance. When adjusting the sleeve installation distance, the sliding ball 15 can support the moving support plate 11, avoiding the problem of friction between the moving support plate 11 and the bottom of the inner cavity of the limit seat 10, thereby improving the smoothness of the movement of the support plate 11, that is, improving the smoothness of the sleeve installation distance adjustment. When placing the sleeve, place the sleeve inside several positioning sleeves 16, so that the positioning sleeves 16 can limit the placement position of the sleeve, that is, improve the accuracy of the sleeve placement, which brings convenience to the clamping of the sleeve;

[0033] Step 2: When installing the casing, place multiple track slabs on the top of the first conveyor belt 4. At this time, start the third motor 171, so that the third motor 171 can drive the track slab to move to directly below the infrared sensor 9 through the roller 172, and then the infrared sensor 9 can detect the position of the track slab, thus achieving the moving and conveying effect during the processing of the track slab. When moving and conveying the track slab, the rotating column 182 can support the driving first conveyor belt 4, that is, support the horizontally moving track slab, thereby avoiding the problem that the first conveyor belt 4 rubs against the top of the support table 3 during transmission due to the heavy weight of the track slab, and improving the smoothness during the moving and conveying of the track slab. When installing and fixing the installation device, rotate the bolt 192, so that the bolt 192 can fix the load-bearing frame 191 on the top of the workbench. At this time, the load-bearing frame 191 can support and fix the bottom plate 1, thus achieving the installation and positioning effect of the first conveyor belt 4, and bringing convenience to the working position adjustment of the casing automatic installation device.

[0034] Compared with the related technology, the embedded casing automatic installation device provided by the present utility model has the following beneficial effects:

[0035] By setting the PLC controller 7, when processing the track slab, place the plate and the casing on the tops of the first conveyor belt 4 and the second conveyor belt 5 respectively. At this time, start the infrared sensor 9 and the PLC controller 7, so that the infrared sensor 9 can monitor the position of the plate. At this time, the PLC controller 7 can drive the clamping cylinder 12 to be sleeved outside the casing through the robotic arm 6 for clamping, and then drive the casing to be sleeved on the top of the plate through the robotic arm 6. At this time, the PLC controller 7 can control the first motor 13 to start to tighten the casing, thus achieving the automatic installation and fixing effect of the casing, and improving the convenience of casing installation.

[0036] The above are only the embodiments of the present utility model, and do not limit the patent scope of the present utility model accordingly. Any equivalent structure or equivalent process transformation made by using the content of the specification and drawings of the present utility model, or directly or indirectly applied in other related technical fields, shall be equally included in the patent protection scope of the present utility model.

Claims

1. An automatic installation device for embedded casing, comprising a base plate (1), characterized in that: The top of the base plate (1) is fixedly connected to a support frame (2), the top of the base plate (1) is fixedly connected to a support platform (3), the outside of the support platform (3) is movably sleeved with a No. 1 conveyor belt (4), the outside of the support platform (3) is movably sleeved with a No. 2 conveyor belt (5), the top of the base plate (1) is fixedly installed with a robot arm (6), the top of the base plate (1) is fixedly installed with a PLC controller (7), one end of the robot arm (6) is fixedly connected to a fixed block (8), the inside of the fixed block (8) is fixedly installed with an infrared sensor (9), the side of the fixed block (8) is fixedly connected to a limit seat (10), the The limiting seat (10) is internally movably sleeved with a support plate (11), a clamping cylinder (12) is fixedly mounted on the bottom of the support plate (11), a No. 1 motor (13) is fixedly mounted on the top of the support plate (11), an adjustment mechanism (14) is arranged on the front of the limiting seat (10), a sliding ball (15) is movably sleeved on the bottom of the inner cavity of the limiting seat (10), a positioning sleeve (16) is fixedly connected to the top of the No. 2 conveyor belt (5), a conveying mechanism (17) is arranged on the front of the support frame (2), a supporting mechanism (18) is arranged on the top of the support platform (3), and a fixing mechanism (19) is arranged on the bottom of the bottom plate (1).

2. The automatic installation device for embedded casing according to claim 1 is characterized in that: The input end of the PLC controller (7) is signal-connected to the output end of the infrared sensor (9), and the output end of the PLC controller (7) is electrically connected to the input ends of the No. 1 motor (13) and the clamping cylinder (12), respectively.

3. The automatic installation device for embedded casing according to claim 1 is characterized in that: The adjustment mechanism (14) comprises a second motor (141), the second motor (141) being fixedly mounted on the front side of the limit seat (10), a bidirectional threaded rod (142) being fixedly connected to the output shaft of the second motor (141), and the bidirectional threaded rod (142) being threadedly sleeved inside the support plate (11).

4. The automatic installation device for embedded casing according to claim 1 is characterized in that: The number of the sliding balls (15) is a plurality, and the plurality of sliding balls (15) are evenly distributed at the bottom of the inner cavity of the limiting seat (10).

5. The automatic installation device for embedded casing according to claim 1 is characterized in that: The material of the positioning sleeve (16) is a rubber material, and the number of the positioning sleeves (16) is a plurality.

6. The automatic installation device for embedded casing according to claim 1, characterized in that: The conveying mechanism (17) comprises a No. 3 motor (171), the No. 3 motor (171) being fixedly mounted on the front side of the support frame (2), a roller (172) being fixedly sleeved on the output shaft of the No. 3 motor (171), and the roller (172) being movably sleeved inside the No. 1 conveyor belt (4).

7. The automatic installation device for embedded casing according to claim 1 is characterized in that: The support mechanism (18) comprises a receiving groove (181), wherein the receiving groove (181) is provided on the top of the support platform (3), and a rotating column (182) is movably sleeved inside the receiving groove (181).

8. The automatic installation device for embedded casing according to claim 1, characterized in that: The fixing mechanism (19) comprises a load-bearing frame (191), the load-bearing frame (191) being fixedly connected to the bottom of the base plate (1), and the internal threaded sleeve of the load-bearing frame (191) being provided with bolts (192).

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