Plastic particle recycling and manufacturing device

By designing a plastic particle recycling and manufacturing device including a crushing mechanism and a feeding mechanism, the problem of effective crushing of plastic particles of different sizes in the prior art is solved, and uniform processing of plastic particles is achieved, and processing efficiency of remanufacturing is improved.

CN222920915UActive Publication Date: 2025-05-30JIANGSU TIANXINGJIAN SPORTS IND DEV CO LTD
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Patent Information

Application Number
CN202421864476.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-02
Publication Date
2025-05-30
Estimated Expiration
2034-08-02

AI Technical Summary

Technical Problem

The existing plastic runway particle recycling device cannot effectively crush plastic particles of different sizes, resulting in the need to be crushed separately during remanufacturing, which affects processing efficiency.

Method used

A plastic particle recycling and manufacturing device including a mounting frame, a crushing mechanism and a feeding mechanism is designed. The crushing mechanism consists of a crushing box, a transmission roller and a crushing tooth. The transmission roller is driven by the driving motor to rotate, and the crushing tooth teeth crushes the plastic particles; the loading mechanism transports the plastic particles to the crushing mechanism through a crimping dragon and a cutting pipe for processing.

Benefits of technology

Through the crushing treatment of this device, the size of the plastic particles is uniform, which facilitates subsequent extrusion and manufacturing through an extruder, reduces the process of individual crushing and improves processing efficiency.

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Abstract

The utility model provides a plastic particle recycling and manufacturing device, which belongs to the technical field of plastic particle recycling and comprises a mounting frame, a crushing mechanism and a feeding mechanism. An extension frame is fixedly mounted in the mounting frame, and an extruder is fixedly mounted at the top of the extension frame; the crushing box is mounted at the top of the mounting frame, the two rotating rollers are rotatably mounted in the crushing box, the crushing teeth are mounted on the surfaces of the transmission rollers, when a driving motor rotates to drive the connected transmission roller to rotate, and after the transmission roller rotates, a driving gear at one end drives a driven gear in meshed connection to rotate along with the transmission roller; and therefore, the two transmission rollers drive the crushing teeth on the surfaces to crush the recycled plastic particles, the plastic particles are uniform in size, subsequent extrusion manufacturing through an extruder is facilitated, the procedure of independent crushing is omitted, and the machining efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of plastic particle recycling, in particular to a plastic particle recycling and manufacturing device. Background Technique

[0002] Existing plastic runway particles are suitable for track and field runways, with good flatness, compressive strength, hardness, elasticity and stable physical properties. During installation, it is necessary to keep the same batch of particles in similar sizes, which is beneficial to the performance of athletes' speed and skills. When recycling, plastic particles of different sizes are directly collected, and the recycling device cannot effectively screen them. Therefore, when the plastic particles are reused, due to different sizes, there will be errors in the flatness of the runway surface, which will affect the performance of athletes. There is room for improvement. Among them, a recycling device for plastic runway particles with the application number "CN202320557065.0", this recycling device for plastic runway particles, by setting a screening mechanism, conveys the plastic particles in the recycling box to the screening net through the feeding plate, so that the screening net screens the plastic particles to obtain plastic particles of the same size, thereby effectively improving the quality of runway laying when the plastic particles are reused. However, there is still room for improvement in the use of this recycling device: plastic particles will be worn and aged during long-term use. When they cannot meet the continued use requirements, resource utilization is achieved through recycling and remanufacturing. This recycling device cannot crush plastic particles of different sizes, so separate crushing and processing are required during remanufacturing, which affects the processing efficiency. Content of the Utility Model

[0003] The purpose of the utility model is to provide a plastic particle recycling and manufacturing device to solve the problem that the recycling device cannot crush plastic particles of different sizes, so that separate crushing and processing are required during remanufacturing, which affects the processing efficiency proposed in the above background technique.

[0004] To achieve the above purpose, the utility model provides the following technical solution: A plastic particle recycling and manufacturing device, including an installation frame, a crushing mechanism and a feeding mechanism;

[0005] Among them: An extension frame is fixedly installed inside the installation frame, and an extruder is fixedly installed on the top of the extension frame;

[0006] The crushing mechanism includes a crushing box fixedly installed on the top of the installation frame. Two transmission rollers are rotatably installed inside the crushing box. The two transmission rollers are connected by transmission and crushing teeth are fixedly installed on the surfaces of both. One side of the top of the installation frame is fixedly installed with a driving motor. The output end of the driving motor is fixedly connected to one end of one of the transmission rollers. A hopper is arranged on the top of the crushing box;

[0007] The feeding mechanism includes a support frame arranged on one side of the mounting frame. A storage bin is installed inside the support frame. A feeding cylinder is installed at the bottom of the storage bin. A screw conveyor is rotatably installed inside the feeding cylinder. A rotating motor is installed at one end of the feeding cylinder. The output end of the rotating motor is fixedly connected to one end of the screw conveyor. A discharge pipe is installed at the other end of the feeding cylinder, and the discharge pipe extends into the hopper.

[0008] As a preferred solution of the present utility model: A driving gear is fixedly installed at one end of one of the driving rollers, and a driven gear is fixedly installed at one end of the other driving roller. The driving gear and the driven gear are meshed and connected.

[0009] As a preferred solution of the present utility model: A protective cover is installed at one end of the crushing box, and the protective cover covers the surfaces of the driving gear and the driven gear.

[0010] As a preferred solution of the present utility model: The discharge port at the bottom of the crushing box is communicated with the feed port of the extruder.

[0011] As a preferred solution of the present utility model: Connecting bolts are installed on both sides of the crushing box, and the hopper is fixedly connected to the crushing box through the connecting bolts.

[0012] As a preferred solution of the present utility model: A shock pad is installed at the bottom end of the mounting frame.

[0013] As a preferred solution of the present utility model: A switch panel is fixedly installed on the surface of the mounting frame. The extruder, the driving motor, and the rotating motor are all electrically connected to the switch panel, and the switch panel is electrically connected to an external power supply.

[0014] Compared with the prior art, the beneficial effects of the present utility model are:

[0015] (1) A crushing box is installed on the top of the mounting frame. Two rotating rollers are rotatably installed inside the crushing box. Crushing teeth are installed on the surfaces of the driving rollers. When the driving motor rotates, it drives one of the connected driving rollers to rotate. After the driving roller rotates, it drives the meshed driven gear connected to it through the driving gear at one end to rotate accordingly. Thus, the two driving rollers drive the crushing teeth on their surfaces to crush the recycled plastic particles, making the sizes of the plastic particles uniform, facilitating subsequent extrusion manufacturing by the extruder, reducing the separate crushing process, and improving the processing efficiency.

[0016] (2) Through the provided feeding mechanism, the recycled plastic particles are sent into the storage bin inside the support frame. The rotating motor is controlled to rotate to drive the screw conveyor to rotate inside the feeding cylinder. The plastic particles in the storage bin are conveyed inside the feeding cylinder by the screw conveyor and are finally conveyed to the inside of the hopper through the discharge pipe installed at the other end of the feeding cylinder, facilitating the crushing process. Brief Description of the Drawings

[0017] Figure 1 is a schematic diagram of the overall structure of the present utility model;

[0018] Figure 2 is a schematic top view structure diagram of the present utility model;

[0019] Figure 3 is a schematic diagram of the crushing mechanism structure of the present utility model;

[0020] Figure 4 is a schematic diagram of the feeding mechanism structure of the present utility model.

[0021] In the figure: 1, mounting frame; 2, extension frame; 3, extruder; 4, crushing mechanism; 41, crushing box; 401, hopper; 42, driving roller; 43, crushing teeth; 44, driving motor; 45, driving gear; 46, driven gear; 47, protective cover; 5, feeding mechanism; 51, support frame; 52, storage bin; 53, feeding cylinder; 54, auger; 55, rotating motor; 56, feeding pipe; 6, connecting bolt; 7, shock pad; 8, switch panel. Detailed Implementation Modes

[0022] To make the purpose, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are part of the embodiments of the present utility model, rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0023] Please refer to Figures 1-4 , a plastic particle recycling and manufacturing device, comprising: a mounting frame 1, a crushing mechanism 4 and a feeding mechanism 5; an extension frame 2 is fixedly installed inside the mounting frame 1, and an extruder 3 is fixedly installed on the top of the extension frame 2;

[0024] Please refer to Figure 3 , the crushing mechanism 4 includes a crushing box 41 fixedly installed on the top of the mounting frame 1, two driving rollers 42 are rotatably installed inside the crushing box 41, the two driving rollers 42 are drivingly connected to each other and crushing teeth 43 are fixedly installed on the surfaces, a driving motor 44 is fixedly installed on one side of the top of the mounting frame 1, the output end of the driving motor 44 is fixedly connected to one end of one of the driving rollers 42, a hopper 401 is provided on the top of the crushing box 41, a driving gear 45 is fixedly installed at one end of one of the driving rollers 42, a driven gear 46 is fixedly installed at one end of the other driving roller 42, and the driving gear 45 and the driven gear 46 are meshingly connected.

[0025] During specific use: a crushing box 41 is installed on the top of the mounting frame 1, and two transmission rollers 42 are rotatably installed inside the crushing box 41. Crushing teeth 43 are installed on the surface of the transmission roller 42. When the driving motor 44 rotates, it drives a connected transmission roller 42 to rotate. After the transmission roller 42 rotates, the driving gear 45 at one end drives the meshing driven gear 46 to follow the rotation, so that the two transmission rollers 42 drive the crushing teeth 43 on the surface to crush the recycled plastic particles, so that the plastic particles are uniform in size, which is convenient for subsequent extrusion manufacturing through the extruder 3, reducing the process of separate crushing and improving the processing efficiency.

[0026] See also Figure 4 The feeding mechanism 5 includes a supporting frame 51 arranged on one side of the mounting frame 1, a storage bin 52 is installed inside the supporting frame 51, a feeding cylinder 53 is installed at the bottom of the storage bin 52, an auger 54 is rotatably installed inside the feeding cylinder 53, a rotating motor 55 is installed at one end of the feeding cylinder 53, the output end of the rotating motor 55 is fixedly connected to one end of the auger 54, a feeding pipe 56 is installed at the other end of the feeding cylinder 53, and the feeding pipe 56 extends to the inside of the hopper 401.

[0027] During specific use: the recycled plastic particles are sent into the storage bin 52 inside the support frame 51, and the rotating motor 55 is controlled to rotate to drive the auger 54 to rotate inside the upper barrel 53. The plastic particles in the storage bin 52 are transported inside the upper barrel 53 through the auger 54, and finally transported to the inside of the hopper 401 through the discharge pipe 56 installed at the other end of the upper barrel 53, so as to facilitate crushing processing.

[0028] See also Figure 3 A protective cover 47 is installed at one end of the crushing box 41, and the protective cover 47 is arranged on the surface of the driving gear 45 and the driven gear 46.

[0029] During specific use: a protective cover 47 is installed at one end of the crushing box 41, and the protective cover 47 is arranged on the surface of the driving gear 45 and the driven gear 46 to prevent dust from adhering to the gear surface and to prevent foreign matter from being drawn into the gear and affecting the operation.

[0030] See also Figure 1 The bottom discharge port of the crushing box 41 is connected to the feed port of the extruder 3.

[0031] When in use, the plastic particles crushed by the crushing box 41 directly fall to the feed port of the extruder 3 through the discharge port at the bottom, and the plastic particles are heated and extruded by the extruder 3, so that the recycling and remanufacturing of the plastic is completed.

[0032] See also Figure 3 Connecting bolts 6 are installed on both sides of the crushing box 41, and the hopper 401 is fixedly connected to the crushing box 41 through the connecting bolts 6.

[0033] During specific use: The crushing box 41 is connected to the hopper 401 through the connecting bolts 6 on both sides, so that the hopper 401 is fixed on the top of the crushing box 41.

[0034] Please refer to Figure 1 , a shock pad 7 is installed at the bottom end of the mounting frame 1.

[0035] During specific use: The shock pad 7 installed at the bottom of the mounting frame 1 has a buffering and shock-absorbing effect, avoiding large vibrations during the crushing process and reducing the equipment noise.

[0036] Please refer to Figure 1 , a switch panel 8 is fixedly installed on the surface of the mounting frame 1. The extruder 3, the drive motor 44 and the rotating motor 55 are all electrically connected to the switch panel 8, and the switch panel 8 is electrically connected to an external power supply.

[0037] During specific use: When the switch panel 8 is connected to the external power supply, the extruder 3, the drive motor 44 and the rotating motor 55 are powered on and controlled to operate. When the switch panel 8 is disconnected from the external power supply, the equipment stops running.

[0038] A crushing box 41 is installed on the top of the mounting frame 1. Two transmission rollers 42 are rotatably installed inside the crushing box 41. Crushing teeth 43 are installed on the surface of the transmission rollers 42. When the drive motor 44 rotates, it drives one of the connected transmission rollers 42 to rotate. After the transmission roller 42 rotates, it drives the meshing-connected driven gear 46 to rotate through the driving gear 45 at one end. Thus, the two transmission rollers 42 drive the crushing teeth 43 on the surface to crush the recycled plastic particles, making the plastic particles of uniform size, facilitating subsequent extrusion manufacturing through the extruder 3, reducing the separate crushing process and improving the processing efficiency.

[0039] The content not described in detail in this specification belongs to the prior art well-known to those skilled in the art. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A plastic particle recycling and manufacturing device, characterized in that: include: A mounting frame (1), an extension frame (2) being fixedly mounted inside the mounting frame (1), and an extruder (3) being fixedly mounted on the top of the extension frame (2); A pulverizing mechanism (4), the pulverizing mechanism (4) comprising a pulverizing box (41) fixedly mounted on the top of a mounting frame (1), two transmission rollers (42) being rotatably mounted inside the pulverizing box (41), the two transmission rollers (42) being transmission-connected to each other and having pulverizing teeth (43) fixedly mounted on their surfaces, a driving motor (44) being fixedly mounted on one side of the top of the mounting frame (1), an output end of the driving motor (44) being fixedly connected to one end of one of the transmission rollers (42), and a hopper (401) being provided on the top of the pulverizing box (41); A feeding mechanism (5), the feeding mechanism (5) comprising a support frame (51) arranged on one side of the mounting frame (1), a storage bin (52) being installed inside the support frame (51), a feeding cylinder (53) being installed at the bottom of the storage bin (52), an auger (54) being rotatably installed inside the feeding cylinder (53), a rotating motor (55) being installed at one end of the feeding cylinder (53), an output end of the rotating motor (55) being fixedly connected to one end of the auger (54), a feeding tube (56) being installed at the other end of the feeding cylinder (53), and the feeding tube (56) extending into the interior of the hopper (401).

2. The plastic particle recycling and manufacturing device according to claim 1, characterized in that: A driving gear (45) is fixedly mounted on one end of one of the driving rollers (42), and a driven gear (46) is fixedly mounted on one end of the other driving roller (42), and the driving gear (45) and the driven gear (46) are meshingly connected.

3. The plastic particle recycling and manufacturing device according to claim 1, characterized in that: A protective cover (47) is installed at one end of the crushing box (41), and the protective cover (47) is arranged on the surface of the driving gear (45) and the driven gear (46).

4. The plastic particle recycling and manufacturing device according to claim 1, characterized in that: The bottom outlet of the crushing box (41) is in communication with the feed inlet of the extruder (3).

5. The plastic particle recycling and manufacturing device according to claim 1, characterized in that: Connecting bolts (6) are installed on both sides of the crushing box (41), and the hopper (401) is fixedly connected to the crushing box (41) via the connecting bolts (6).

6. The plastic particle recycling and manufacturing device according to claim 1, characterized in that: A shock-absorbing pad (7) is installed at the bottom end of the mounting frame (1).

7. The plastic particle recycling and manufacturing device according to claim 1, characterized in that: A switch panel (8) is fixedly mounted on the surface of the mounting frame (1); the extruder (3), the drive motor (44) and the rotary motor (55) are all electrically connected to the switch panel (8); and the switch panel (8) is electrically connected to an external power source.

Citation Information

Patent Citations

  • Recovery device for plastic track particles

    CN219503190U