Novel ceramic tile sorting and conveying device

By introducing gantry and transverse assembly into the traditional ceramic tile sorting and transmission device, combined with electric push rod and suction cup technology, efficient sorting and transmission of ceramic tile is achieved, solving the problem of large space occupation of traditional equipment.

CN222922454UActive Publication Date: 2025-05-30HUAIREN SHENGXINGYUAN PORCELAIN IND CO LTD
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Patent Information

Application Number
CN202421544339.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-02
Publication Date
2025-05-30
Estimated Expiration
2034-07-02

AI Technical Summary

Technical Problem

Traditional ceramic tile sorting and transmission devices occupy a large space and have limitations, making it difficult to efficiently sort and transmit ceramic tile in a limited space.

Method used

A new type of ceramic tile sorting and transmission device is designed, using a combination of a gantry and a transverse assembly to drive the lifting and lowering of the main board and the slider through an electric push rod, and the sorting and transmission of ceramic tile is achieved with the main suction cup and the auxiliary suction cup.

Benefits of technology

Continuous sorting and transmission of ceramic tiles is realized, production efficiency is improved, space occupation is reduced, and the limitations of traditional devices in limited space are overcome.

✦ Generated by Eureka AI based on patent content.

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Abstract

The novel ceramic tile sorting and conveying device comprises a transverse moving plate used for being installed on a portal frame transverse moving assembly, a main plate is adjustably installed on the lower portion of the transverse moving plate, sliding plates are installed on the two sides of the main plate in a sliding mode respectively, a main suction cup is fixedly installed on the lower portion of the main plate, and auxiliary suction cups are fixedly installed on the lower portions of the sliding plates. The transverse moving plate comprises a plate body, an electric push rod is fixedly installed on the upper portion of the plate body, and the output end of the electric push rod is fixedly connected with the mainboard. According to the novel ceramic tile sorting and conveying device, firstly, the transverse moving plate is moved to the position above to-be-sorted ceramic tiles through the portal frame and the transverse moving assembly; and then the electric push rod drives the main plate to descend, so that the main sucker and the auxiliary sucker simultaneously adsorb the ceramic tiles. And then, the electric push rod is lifted to lift the ceramic tile. At the moment, the transverse moving assembly drives the transverse moving plate to transversely move, and the ceramic tiles are conveyed to the target position. And finally, the electric push rod descends again to release the ceramic tile. By continuously repeating the process, continuous sorting and conveying of the ceramic tiles can be achieved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of ceramic tile sorting, and particularly relates to a new type of ceramic tile sorting and conveying device. Background Technique

[0002] Ceramic tiles, usually simply referred to as tiles, are plate-shaped or block-shaped ceramic products made of clay and other inorganic non-metallic raw materials. Ceramic tile sorting and conveying mainly involves a series of automated devices and systems to improve production efficiency and reduce labor costs.

[0003] A patent with the publication number of CN214918269U in the traditional technology discloses a ceramic tile sorting and conveying device; it includes a first workbench, both ends of the top of the first workbench that are far away from each other are fixedly connected with first baffles, an ultrasonic detector is fixedly connected to the outer walls of one sides of the two first baffles together, a first support plate is fixedly connected to the front end of the side of the two first baffles away from the ultrasonic detector, a first motor is fixedly connected to the top of the first support plate, first bearings are fixedly connected to the inner walls of the sides of the two first baffles close to the first motor, a first driving shaft is fixedly connected to the inner walls of the two first bearings together, and one end of the first driving shaft close to the first motor is fixedly connected through the first bearing.

[0004] However, there are some problems in the traditional technology: the traditional device uses multiple conveying devices to sort and convey ceramic tiles. In actual use, the space is limited, and two parallel conveying lines are more used for sorting and conveying ceramic tiles. The traditional device requires a larger space for installation and layout, which has certain limitations. Content of the Utility Model

[0005] The purpose of the utility model is to provide a new type of ceramic tile sorting and conveying device to solve the technical problems raised in the background technique.

[0006] To achieve the above purpose, the specific technical solution of the utility model is as follows: A new type of ceramic tile sorting and conveying device includes a transverse moving plate for installation on a gantry transverse moving component. The lower part of the transverse moving plate is adjustably installed with a main board. Sliding plates are respectively installed on both sides of the main board. A main suction cup is fixedly installed at the lower part of the main board, and an auxiliary suction cup is fixedly installed at the lower part of the sliding plate; the transverse moving plate includes a plate body. An electric push rod is fixedly installed on the upper part of the plate body. The output end of the electric push rod is fixedly connected to the main board. The main board is controlled by the electric push rod and cooperates with the main suction cup and the auxiliary suction cup to perform the sorting, lifting and adsorption actions of ceramic tiles.

[0007] Preferably, a chute for inserting a sliding rod is opened inside the plate body, and a thread groove for screwing a driving lead screw is also opened inside the plate body.

[0008] Preferably, a lifting rod is fixedly connected to the output end of the electric push rod, and the lower part of the lifting rod is fixedly connected to the main board.

[0009] Preferably, the lower part of the main board is hollow, the main board is communicated with the main suction cup, and a first air seat for connecting the air source and penetrating the main board is fixedly installed on one side of the main board.

[0010] Preferably, a mounting frame is fixedly installed at the lower part of the sliding plate, the mounting frame is hollow, a second air seat for connecting the air source is fixedly installed on one side of the mounting frame, the auxiliary suction cup is fixedly installed at the lower part of the mounting frame, and the second air seat penetrates through the mounting frame and the auxiliary suction cup in sequence.

[0011] Preferably, the upper part of the main board is hollow, the main board is provided with two cavities, and a gear is rotatably installed inside the upper cavity of the main board.

[0012] Preferably, there are two sliding plates, a toothed plate is fixedly connected to the inner side of each sliding plate, the two toothed plates are respectively meshed with the gear, a motor is fixedly installed on the upper part of the main board, and the output end of the motor is fixedly connected to the gear.

[0013] A novel ceramic tile sorting and conveying device of the present invention has the following advantages:

[0014] When the novel ceramic tile sorting and conveying device works, first, the cross-moving plate is moved above the ceramic tile to be sorted through the gantry and the cross-moving assembly. Then, the electric push rod drives the main board to descend, so that the main suction cup and the auxiliary suction cup adsorb the ceramic tile at the same time. Next, the electric push rod rises to lift the ceramic tile. At this time, the cross-moving assembly drives the cross-moving plate to move horizontally to convey the ceramic tile to the target position. Finally, the electric push rod descends again to release the ceramic tile. By continuously repeating the above process, continuous sorting and conveying of ceramic tiles can be realized. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following will briefly introduce the drawings required for the embodiments. It should be understood that the following drawings only show some embodiments of the present invention, and therefore should not be regarded as limiting the scope. For those of ordinary skill in the art, other related drawings can also be obtained based on these drawings without creative efforts.

[0016] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0017] Figure 2 It is a schematic diagram of the structure of the cross-moving plate of the present invention;

[0018] Figure 3 It is a schematic diagram of the structure of the main board of the present invention;

[0019] Figure 4 This is a schematic structural diagram of the mounting rack of the present utility model;

[0020] Figure 5 This is a schematic cross-sectional structural diagram of the main board of the present utility model.

[0021] Explanation of the markings in the figure: 1. Transverse moving plate; 2. Motor; 3. Main board; 4. Slide plate; 5. Main suction cup; 6. Auxiliary suction cup; 7. First air seat; 8. Mounting rack; 9. Second air seat; 101. Plate body; 102. Electric push rod; 103. Lifting rod; 104. Chute; 105. Threaded groove; 301. Gear; 401. Rack. Specific embodiments

[0022] In the following, only some exemplary embodiments are simply described. As those skilled in the art can recognize, the described embodiments can be modified in various different ways without departing from the spirit or scope of the embodiments of the present utility model. Therefore, the drawings and the description are considered to be exemplary in nature rather than restrictive.

[0023] In the description of the embodiments of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "length", "vertical", "horizontal", "top", "bottom", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the embodiments of the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the embodiments of the present utility model.

[0024] In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the embodiments of the present utility model, "a plurality" means two or more unless otherwise specifically defined.

[0025] In the embodiments of the present utility model, unless otherwise clearly specified and limited, the terms "installation", "connection", "connection", "fixation", etc. should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection, an electrical connection, or a communication connection; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the internal communication of two elements or the interaction relationship between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the embodiments of the present utility model can be understood according to specific circumstances.

[0026] The following disclosure provides many different embodiments or examples for implementing different structures of the embodiments of the present utility model. To simplify the disclosure of the embodiments of the present utility model, the components and settings of specific examples are described below. Of course, they are only examples and are not intended to limit the embodiments of the present utility model. In addition, the embodiments of the present utility model may repeat reference numerals and / or reference letters in different examples. This repetition is for the purpose of simplification and clarity and does not itself indicate the relationship between the various embodiments and / or settings discussed.

[0027] To better understand the purpose, structure and function of the present utility model, the following further describes in detail a new type of ceramic tile sorting and conveying device of the present utility model with reference to the accompanying drawings.

[0028] As Figures 1-5 shown, a new type of ceramic tile sorting and conveying device of the present utility model includes a transverse movement plate 1 for being installed on a gantry transverse movement assembly. A main board 3 is adjustably installed at the lower part of the transverse movement plate 1. Slide plates 4 are respectively slidably installed on both sides of the main board 3. A main suction cup 5 is fixedly installed at the lower part of the main board 3. An auxiliary suction cup 6 is fixedly installed at the lower part of the slide plate 4. The transverse movement plate 1 includes a plate body 101. An electric push rod 102 is fixedly installed at the upper part of the plate body 101. The output end of the electric push rod 102 is fixedly connected to the main board 3. The main board 3 is controlled by the electric push rod 102 and cooperates with the main suction cup 5 and the auxiliary suction cup 6 to perform the ceramic tile sorting, lifting and adsorption actions.

[0029] The above-mentioned new type of ceramic tile sorting and conveying device is installed between two parallel conveying lines and performs horizontal movement through a gantry, and cooperates with the lifting and adsorption actions of the main board 3 and the slide plate 4 to realize the sorting and conveying of ceramic tiles. The gantry serves as the basic framework of the entire device, which is stable and firm. The transverse movement assembly is installed on the gantry and can drive the transverse movement plate 1 to move in the horizontal direction, thereby realizing the horizontal sorting between the two conveying lines. The transverse movement plate 1 is a key component connecting the transverse movement assembly and the main board 3. An electric push rod 102 is fixedly installed at the upper part, and the output end of the electric push rod 102 is connected to the main board 3. By the telescopic movement of the electric push rod 102, the lifting of the main board 3 can be controlled. The main board 3 is the main component for installing the main suction cup 5, and the slide plates 4 are slidably installed on both sides. The slide plates 4 can freely slide on the main board 3 to adapt to ceramic tiles of different sizes. An auxiliary suction cup 6 is fixedly installed at the lower part of the slide plate 4 and together with the main suction cup 5 realizes the adsorption of ceramic tiles. When the electric push rod 102 drives the main board 3 to descend, the main suction cup 5 and the auxiliary suction cup 6 will simultaneously adsorb the ceramic tile, and then the electric push rod 102 rises to lift the ceramic tile. During the movement, the auxiliary suction cup 6 plays a role in stabilizing the ceramic tile to prevent it from sliding or tilting.

[0030] During operation, first, the traversing plate 1 is moved above the ceramic tiles to be sorted through the gantry and traversing components. Then, the electric push rod 102 drives the main board 3 to descend, so that the main suction cup 5 and the auxiliary suction cup 6 simultaneously adsorb the ceramic tiles. Next, the electric push rod 102 rises to lift the ceramic tiles. At this time, the traversing component drives the traversing plate 1 to move horizontally to transport the ceramic tiles to the target position. Finally, the electric push rod 102 descends again to release the ceramic tiles. By continuously repeating the above process, continuous sorting and transportation of ceramic tiles can be achieved.

[0031] In this embodiment, a chute 104 for inserting a sliding rod is provided inside the plate body 101, and a screw groove 105 for screwing a driving lead screw is also provided inside the plate body 101. The output end of the electric push rod 102 is fixedly connected to a lifting rod 103, and the lower part of the lifting rod 103 is fixedly connected to the main board 3.

[0032] First, a chute 104 is specifically provided inside the plate body 101, and this design is prepared for inserting the sliding rod. The position and size of the chute 104 are precisely calculated to ensure that the sliding rod can slide smoothly therein without generating excessive frictional resistance. The presence of the sliding rod not only provides stable support for the device but also enables the main board 3 to remain stable during the lifting and lowering process, avoiding affecting the transportation quality of the ceramic tiles due to shaking. In addition to the chute 104, a screw groove 105 is also provided inside the plate body 101, and this design is prepared for screwing the driving lead screw. The position and thread specification of the screw groove 105 match the driving lead screw to ensure that the two can be tightly combined. Driven by the motor 2, the driving lead screw can accurately control the lifting height of the main board 3, making the adsorption and release processes of the ceramic tiles more accurate and reliable.

[0033] The electric push rod 102 serves as the power source of the device, and its output end is fixedly connected to the lifting rod 103. The design of the lifting rod 103 fully considers the connection requirements between the electric push rod 102 and the main board 3 to ensure that it can withstand sufficient loads and remain stable. The lower part of the lifting rod 103 is fixedly connected to the main board 3. Through the telescopic movement of the electric push rod 102, the lifting rod 103 can drive the main board 3 to perform lifting and lowering actions, thereby realizing the adsorption and transportation of the ceramic tiles.

[0034] In this embodiment, the lower part of the main board 3 is hollow, the main board 3 is communicated with the main suction cup 5, and a first air seat 7 for connecting the air source and communicating with the main board 3 is fixedly installed on one side of the main board 3. The lower part of the sliding plate 4 is fixedly installed with a mounting bracket 8. The mounting bracket 8 is hollow, and a second air seat 9 for connecting the air source is fixedly installed on one side of the mounting bracket 8. The auxiliary suction cup 6 is fixedly installed on the lower part of the mounting bracket 8, and the second air seat 9 sequentially penetrates through the mounting bracket 8 and the auxiliary suction cup 6.

[0035] The main board 3 and the sliding plate 4 play a crucial role, and they achieve stable adsorption and release of the ceramic tiles through a precise pneumatic system.

[0036] The main board 3, as the main load-bearing component of the ceramic tile, has a hollow design at its lower part. This design not only reduces the weight of the main board 3 but also provides sufficient space for the pneumatic system inside it. The inside of the main board 3 is connected to the main suction cup 5 through a fine pipeline network to ensure the smooth transmission of air flow. On one side of the main board 3, a first air seat 7 that penetrates the inside of the main board 3 is fixedly installed. This air seat is a key component of the pneumatic system of the main board 3 and is used to connect to an external air source. By controlling the air pressure and flow rate of the air source, the adsorption force of the main suction cup 5 can be precisely adjusted.

[0037] In order to achieve the simultaneous adsorption and release of multiple main suction cups 5, the pneumatic system inside the main board 3 is carefully designed into a multi-way parallel structure. This means that each main suction cup 5 is connected to the first air seat 7 through an independent pipeline, ensuring that each main suction cup 5 can obtain a stable and independent air flow supply. This design enables the device to flexibly adjust the adsorption force of each main suction cup 5 according to ceramic tiles of different sizes and weights, thereby achieving the stable adsorption of the ceramic tiles.

[0038] The slide plate 4, as a component to assist the main board 3 in carrying the ceramic tile, also has a hollow design at its lower part and is equipped with a mounting bracket 8. The mounting bracket 8 not only provides installation space for the pneumatic system but also ensures the stability of the slide plate 4 through its sturdy structure. On one side of the mounting bracket 8, a second air seat 9 is fixedly installed, and this air seat is also used to connect to an external air source. Similar to the main board 3, the second air seat 9 is also connected to the auxiliary suction cup 6 through a pipeline network to achieve precise control of the adsorption force of the auxiliary suction cup 6.

[0039] In order to achieve the simultaneous adsorption and release of multiple auxiliary suction cups 6, the pneumatic system inside the mounting bracket 8 also adopts a multi-way parallel structure. Each auxiliary suction cup 6 is connected to the second air seat 9 through an independent pipeline, ensuring that it can obtain a stable and independent air flow supply. This design enables the auxiliary suction cup 6 to provide sufficient auxiliary support when the device moves horizontally or adjusts the position of the ceramic tile, preventing the ceramic tile from sliding or tilting.

[0040] In this embodiment, the upper part of the main board 3 is hollow, the main board 3 is provided with two cavities, and a gear 301 is rotatably installed inside the upper cavity of the main board 3. There are two slide plates 4, and a toothed plate 401 is fixedly connected to the inner side of each slide plate 4. The two toothed plates 401 are respectively meshed with the gear 301, and a motor 2 is fixedly installed on the upper part of the main board 3. The output end of the motor 2 is fixedly connected to the gear 301.

[0041] To achieve precise control of the skateboards 4, a motor 2 is fixedly installed on the upper part of the main board 3. The output end of the motor 2 is fixedly connected to the gear 301. By controlling the forward and reverse rotation and speed of the motor 2, the rotation direction and speed of the gear 301 can be precisely adjusted. Driven by the motor 2, the gear 301 will drive the two skateboards 4 to extend or retract synchronously. The user can easily adjust the extension distance of the skateboards 4 through simple operations to adapt to ceramic tiles of different sizes. This design not only improves the flexibility and adaptability of the device but also makes the operation simpler and more efficient. By driving the gear 301 to rotate through the motor 2, precise control of the extension distance of the two skateboards 4 is achieved. This design enables the device to stably adsorb ceramic tiles of various sizes, improving the adaptability and flexibility of the device. At the same time, the extension distance of the skateboards 4 can be easily adjusted through simple operations, making the operation simpler and more efficient.

[0042] The working principle of the new ceramic tile sorting and conveying device: During operation, first, the gantry and the transverse movement assembly move the transverse plate 1 above the ceramic tile to be sorted. Then, the electric push rod 102 drives the main board 3 to descend, so that the main suction cup 5 and the auxiliary suction cup 6 adsorb the ceramic tile simultaneously. Next, the electric push rod 102 rises to lift the ceramic tile. At this time, the transverse movement assembly drives the transverse plate 1 to move horizontally to convey the ceramic tile to the target position. Finally, the electric push rod 102 descends again to release the ceramic tile. By continuously repeating the above process, continuous sorting and conveying of ceramic tiles can be achieved.

[0043] It can be understood that the present utility model is described through some embodiments. Those skilled in the art know that without departing from the spirit and scope of the present utility model, various changes or equivalent replacements can be made to these features and embodiments. Additionally, under the teaching of the present utility model, these features and embodiments can be modified to adapt to specific situations and materials without departing from the spirit and scope of the present utility model. Therefore, the present utility model is not limited by the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application belong to the scope protected by the present utility model.

Claims

1. A novel ceramic tile sorting and conveying device, comprising a transverse shifting plate (1) for mounting on a gantry transverse shifting assembly, characterized in that: The lower part of the transverse plate (1) is adjustable with a main board (3), and slide plates (4) are slidably mounted on both sides of the main board (3). The lower part of the main board (3) is fixedly mounted with a main suction cup (5), and the lower part of the slide plate (4) is fixedly mounted with an auxiliary suction cup (6); the transverse plate (1) comprises a plate body (101), and the upper part of the plate body (101) is fixedly mounted with an electric push rod (102), and the output end of the electric push rod (102) is fixedly connected to the main board (3), and the main board (3) is controlled by the electric push rod (102) and cooperates with the main suction cup (5) and the auxiliary suction cup (6) to perform the lifting and adsorption action of ceramic brick sorting.

2. The novel ceramic tile sorting and transmission device according to claim 1 is characterized in that: The plate body (101) is provided with a sliding groove (104) for inserting the sliding rod, and the plate body (101) is also provided with a screw groove (105) for screwing the driving screw rod.

3. The novel ceramic tile sorting and transmission device according to claim 1 is characterized in that: The output end of the electric push rod (102) is fixedly connected to a lifting rod (103), and the lower part of the lifting rod (103) is fixedly connected to the main board (3).

4. The novel ceramic tile sorting and transmission device according to claim 1 is characterized in that: The main board (3) is hollow at the bottom, the main board (3) is connected to the main suction cup (5), and a first air seat (7) is fixedly mounted on one side of the main board (3), which is connected to the main board (3) and is used to connect to an air source.

5. The novel ceramic tile sorting and transmission device according to claim 1 is characterized in that: A mounting frame (8) is fixedly mounted on the lower part of the slide plate (4); the mounting frame (8) is hollow; a second air seat (9) for connecting to an air source is fixedly mounted on one side of the mounting frame (8); the auxiliary suction cup (6) is fixedly mounted on the lower part of the mounting frame (8); and the second air seat (9) passes through the mounting frame (8) and the auxiliary suction cup (6) in sequence.

6. The novel ceramic tile sorting and transmission device according to claim 1 is characterized in that: The upper part of the main board (3) is hollow, and the main board (3) is provided with two cavities. A gear (301) is rotatably mounted inside the upper cavity of the main board (3).

7. The novel ceramic tile sorting and transmission device according to claim 6 is characterized in that: Two slide plates (4) are provided, and a tooth plate (401) is fixedly connected to the inner side of each slide plate (4), and the two tooth plates (401) are respectively meshed and connected to the gear (301). A motor (2) is fixedly installed on the upper part of the main board (3), and the output end of the motor (2) is fixedly connected to the gear (301).

Citation Information

Patent Citations

  • Ceramic tile sorting and conveying device

    CN214918269U