EVA (Ethylene Vinyl Acetate) film tiling mechanism

By adopting a combined cleaning method of scraper and fan in the EVA film layer tiling mechanism, the problem of impurities adhesion during processing is solved, the production quality is improved, and the external protective cover is closed when not in use, reducing dust interference.

CN222922611UActive Publication Date: 2025-05-30NANJING KIN YONG FA PLASTIC MFG
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Patent Information

Application Number
CN202422012806.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-20
Publication Date
2025-05-30
Estimated Expiration
2034-08-20

AI Technical Summary

Technical Problem

During the processing process, the EVA film layer tiling mechanism is prone to adhere to impurities such as dust and floating objects, which affects production quality.

Method used

An EVA film layer laying mechanism is designed, and a combination of scraper and fan is used to clean the rollers and other components. The fan blows and cleans the film layer to avoid impurities adhering. At the same time, the external protective cover is closed and protected when not in use to reduce dust interference.

Benefits of technology

It effectively avoids the adhesion of impurities to the film layer, improves the quality and efficiency of production and processing, and at the same time, it closes protection when not in use, reducing interference from dust falling.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an EVA (Ethylene Vinyl Acetate) film tiling mechanism, which relates to the technical field of film processing and comprises a base, a cleaning cavity is arranged at the left end in the base, an inner guide wheel is rotatably connected to the right upper end of the cleaning cavity, a first scraper blade is arranged on the left side of the inner guide wheel, and a blanking box is slidably connected to the left lower end of the inner guide wheel in the base. A support is fixedly connected to the middle of the upper side of the machine base, a connecting shaft is connected to the middle of the upper end of the support in a penetrating mode, an outer guide wheel is rotationally connected to the upper end of the support through the connecting shaft, an outer cover shell is fixedly connected to the portion, located at the lower end of the outer guide wheel, of the support, and a second scraper blade is fixedly connected to the left end in the outer cover shell. According to the EVA film layer tiling mechanism, a carding roller and the like are cleaned through the arrangement of the scraping plate, the scraping plate is matched with the fan to blow and clean a film layer, the situation that the production and processing effects are affected due to adhesion of impurities and the like is avoided, meanwhile, the whole device can be sealed and protected when not used in cooperation with an external protection cover, and interference of dust falling factors is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of film processing, and particularly relates to an EVA film layer laying mechanism. Background Technique

[0002] EVA film, also known as environmental protection film, is a film produced by casting and extruding EVA raw materials. It is a new generation of green and environmentally friendly degradable material, which is biodegradable and will not cause harm to the environment when discarded or burned. It has the characteristics of light specific gravity (about 0.93), odorless, free of heavy metals, free of phthalates, high transparency, soft and tough, super low temperature resistance (-70 degrees), water resistance, salt resistance and other substances, and high heat adhesion.

[0003] For example, the utility model with the application number CN202321499418.2 discloses an EVA film layer laying mechanism for photovoltaic module production, including a base. A placement box is arranged on the base, and a number of EVA film rolls are arranged in the placement box. A pushing structure for pushing the EVA film rolls is arranged at one end of the placement box, and a flattening structure for flattening the EVA film is arranged at the other end of the placement box. A feeding mechanism for moving the EVA film rolls is arranged on the base; the feeding structure includes a feeding motor, the feeding motor is arranged on the side of the base, the feeding motor is connected to a moving seat through a transmission structure, the moving seat is connected to the base through a sliding structure, a cylinder I is arranged on the moving seat, and the cylinder I is connected to a transfer structure through a cylinder rod I. The EVA film layer laying mechanism for photovoltaic module production adopting the above structure can solve the problems that the traditional EVA film cutting machine needs manual replacement of EVA film rolls and the EVA film cutting is uneven.

[0004] The current situation similar to the above application still has the following deficiencies:

[0005] During the processing of the EVA film layer laying mechanism, it is easy to adhere to impurities such as dust and floating objects, which affects the production quality.

[0006] Therefore, in view of this, research and improvement are carried out on the existing structure and deficiencies, and an EVA film layer laying mechanism is proposed. Content of the Utility Model

[0007] The purpose of the utility model is to provide an EVA film layer laying mechanism to solve the problems raised in the above background technique.

[0008] To achieve the above object, the present utility model provides the following technical solutions: An EVA film layer laying mechanism, including a machine base, a cleaning chamber is provided at the left end inside the machine base, an inner guide wheel is rotatably connected to the upper right end of the cleaning chamber, a first scraper is arranged on the left side of the inner guide wheel, a blanking box is slidably connected to the lower left end of the inner guide wheel inside the machine base, a support is fixedly connected to the middle part on the upper side of the machine base, a connecting shaft penetrates through the middle part of the upper end of the support, an outer guide wheel is rotatably connected to the upper end of the support through the connecting shaft, an outer housing is fixedly connected to the lower end of the support where the outer guide wheel is located, a second scraper is fixedly connected to the left end inside the outer housing, an inner housing is rotatably connected to the inside of the outer housing through the connecting shaft, a combing wheel is arranged at the right end on the upper side of the machine base, and a protective cover is connected to the outer end of the combing wheel.

[0009] Further, a mounting seat is fixedly connected to the middle part at the rear end of the cleaning chamber, a connecting seat is slidably connected to the front end of the mounting seat, and a blower is installed at the front end of the connecting seat.

[0010] Further, limiting rails are fixedly connected to the front and rear ends on the outer side of the combing wheel on the upper side of the machine base.

[0011] Further, mounting grooves are provided at the front and rear ends on the inner side of the protective cover.

[0012] Further, the inner housing and the outer housing are in a hollow semi-circular arc shape, and the internal structural dimensions of the inner housing are consistent with the external structural dimensions of the outer guide wheel.

[0013] Further, connecting buckles are sleeved on the front and rear ends of the connecting shaft, and the connecting shaft is snap-connected to the support.

[0014] Further, the protective cover is snap-connected to the limiting rail through the mounting groove, and the mounting groove is in an L shape.

[0015] The present utility model provides an EVA film layer laying mechanism, which has the following beneficial effects:

[0016] Through the arrangement of the scraper, the combing rollers and the like are cleaned, and the blower is used to blow and clean the film layer, so as to avoid the adhesion of impurities and the like from affecting the production and processing effect. At the same time, with the cooperation of the external protective cover, the whole device can be hermetically protected even when not in use, reducing the interference of the dust falling factor. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic front view structure diagram of an EVA film layer laying mechanism of the present utility model;

[0018] Figure 2 It is a schematic internal structure diagram of the cleaning chamber of an EVA film layer laying mechanism of the present utility model;

[0019] Figure 3Schematic cross-sectional structure diagram of the protective cover of a flat-laying mechanism for an EVA film layer of the present utility model;

[0020] Figure 4 Schematic connection structure diagram of the outer housing and the inner housing of a flat-laying mechanism for an EVA film layer of the present utility model.

[0021] In the figure: 1, machine base; 2, cleaning cavity; 3, mounting seat; 4, connecting seat; 5, fan; 6, support; 7, inner guide wheel; 8, first scraper; 9, blanking box; 10, outer guide wheel; 11, outer housing; 12, inner housing; 13, second scraper; 14, connecting shaft; 15, protective cover; 16, combing wheel; 17, limiting rail; 18, mounting groove. Specific implementation mode

[0022] The following further describes in detail the implementation mode of the present utility model in conjunction with the drawings and embodiments. The following embodiments are used to illustrate the present utility model, but cannot be used to limit the scope of the present utility model.

[0023] As Figure 1 and Figure 4 shown, a flat-laying mechanism for an EVA film layer includes a machine base 1. A cleaning cavity 2 is provided at the left end inside the machine base 1. An inner guide wheel 7 is rotatably connected to the upper right end of the cleaning cavity 2. A first scraper 8 is arranged on the left side of the inner guide wheel 7. A blanking box 9 is slidably connected to the lower left end of the inner guide wheel 7 inside the machine base 1. A support 6 is fixedly connected to the middle part of the upper side of the machine base 1. A connecting shaft 14 penetrates through the middle part of the upper end of the support 6. An outer guide wheel 10 is rotatably connected to the upper end of the support 6 through the connecting shaft 14. An outer housing 11 is fixedly connected to the lower end of the support 6 where the outer guide wheel 10 is located. A second scraper 13 is fixedly connected to the left end inside the outer housing 11. An inner housing 12 is rotatably connected to the inside of the outer housing 11 through the connecting shaft 14. The inner housing 12 and the outer housing 11 are in a hollow semi-circular shape. The internal structure size of the inner housing 12 is matched with the external structure size of the outer guide wheel 10. The inner housing 12 inside the outer housing 11 can rotate through the connecting shaft 14, and then cover and store the outer guide wheel 10 when the whole device is not in use, thereby reducing the adhesion of external dust and other impurities, and avoiding adhering impurities to the film layer during subsequent guiding and driving of the film layer, which affects the production effect. Connecting buckles are sleeved at the front and rear ends of the connecting shaft 14, and the connecting shaft 14 is snap-connected with the support 6. A second scraper 13 is integrally arranged inside the outer housing 11, so that during operation, the impurities adhered to the surface of the outer guide wheel 10 can be scraped and cleaned by the second scraper 13, reducing the influence. At the same time, the connecting buckles sleeved on the outer sides of the front and rear ends of the connecting shaft 14 snap-limit the connecting shaft 14 with the support 6. Correspondingly, by removing the connecting buckles, the connecting shaft 14 can be pulled out, and then it is convenient to disassemble the inner housing 12 connected by the connecting shaft 14, so as to centrally clean the impurities collected inside the inner housing 12. A combing wheel 16 is arranged at the right end of the upper side of the machine base 1, and a protective cover 15 is connected to the outer end of the combing wheel 16.

[0024] As Figure 1 and Figure 2 shown, a mounting seat 3 is fixedly connected to the middle of the rear end of the cleaning chamber 2. A connecting seat 4 is slidably connected to the front end of the mounting seat 3. A blower 5 is installed at the front end of the connecting seat 4. The connecting seat 4 can slide left and right along the sliding track on the surface of the mounting seat 3, so as to adjust the position of the blower 5 and blow and clean the EVA film layer passing through the inside of the cleaning chamber 2 at multiple positions, thereby eliminating the influence of impurities that may adhere to the surface of the film layer.

[0025] As Figure 1 and Figure 3 shown, limiting rails 17 are fixedly connected to the front and rear ends outside the carding wheels 16 on the upper side of the machine base 1. Mounting grooves 18 are opened at the front and rear ends inside the protective cover 15. The protective cover 15 is snap-connected to the limiting rails 17 through the mounting grooves 18. The mounting grooves 18 are L-shaped. The protective cover 15 is snap-connected and docked with the limiting rails 17 through the L-shaped mounting grooves 18 inside to realize the limiting installation of the protective cover 15, which can ensure the protection of multiple groups of carding wheels 16 inside, and is also convenient for disassembly, facilitating the maintenance and repair of the carding wheels 16 inside.

[0026] In summary, as Figures 1 to 4 shown, for this EVA film layer laying mechanism, during use, first, the film layer passes through the cleaning chamber 2 at the front end of the machine base 1 and is initially blown by the blower 5 installed at the front end of the connecting seat 4 to clean dust and other impurities that may adhere to its surface. Subsequently, it is guided and conveyed through the inner guide wheel 7 at the right end outlet of the cleaning chamber 2 and the outer guide wheel 10 at the upper end of the support 6. During this process, the inner guide wheel 7 and the outer guide wheel 10 rotate continuously, and a first scraping plate 8 and a second scraping plate 13 are arranged at their outer ends to scrape and clean their outer surfaces, eliminating the impurities adhering to the surface. The scraped dust falls into the material receiving box 9 and the inner housing 12 respectively for centralized collection and cleaning, and then passes through the carding wheels 16 for laying, processing and winding. Correspondingly, after the whole processing is completed, when processing is not required for a short time, the inner housing 12 is flipped and covered through the connecting shaft 14 to close and protect the outer guide wheel 10. At the same time, the carding wheels 16 are protected by the protective cover 15 on the outside, reducing the interference of normal dust and floating objects. In this way, the use process of the entire EVA film layer laying mechanism is completed.

[0027] The embodiments of the present invention are given for purposes of illustration and description, and are not intended to be exhaustive or to limit the invention to the disclosed form. Many modifications and variations are obvious to those of ordinary skill in the art. The embodiments are chosen and described in order to best explain the principles of the invention and its practical application, and to enable those of ordinary skill in the art to understand the invention and design various embodiments with various modifications suitable for specific purposes.

Claims

1. An EVA film layer paving mechanism, comprising a base (1), characterized in that: A cleaning chamber (2) is provided at the left end of the machine base (1), the upper right end of the cleaning chamber (2) is rotatably connected to an inner guide wheel (7), a first scraper (8) is provided on the left side of the inner guide wheel (7), a blanking box (9) is slidably connected to the lower left end of the inner guide wheel (7) inside the machine base (1), a support (6) is fixedly connected to the middle of the upper side of the machine base (1), a connecting shaft (14) is passed through the middle of the upper end of the support (6), and the upper end of the support (6) is connected by The connecting shaft (14) is rotatably connected to an outer guide wheel (10); the support (6) is located at the lower end of the outer guide wheel (10) and is fixedly connected to an outer cover shell (11); a second scraper (13) is fixedly connected to the left end of the inner part of the outer cover shell (11); the inner part of the outer cover shell (11) is rotatably connected to an inner cover shell (12) via the connecting shaft (14); a combing wheel (16) is arranged at the right end of the upper side of the machine base (1); and a protective cover (15) is connected to the outer end of the combing wheel (16).

2. The EVA film layer paving mechanism according to claim 1, characterized in that: A mounting seat (3) is fixedly connected to the middle of the rear end of the cleaning chamber (2), a connecting seat (4) is slidably connected to the front end of the mounting seat (3), and a fan (5) is installed at the front end of the connecting seat (4).

3. The EVA film layer paving mechanism according to claim 1, characterized in that: The upper side of the machine base (1) is located outside the combing wheel (16), and the front and rear ends thereof are fixedly connected to the limiting rails (17).

4. The EVA film layer paving mechanism according to claim 1, characterized in that: The protective cover (15) has mounting grooves (18) at the front and rear ends of the inner side.

5. The EVA film layer paving mechanism according to claim 1, characterized in that: The inner cover shell (12) and the outer cover shell (11) are in a hollow semicircular arc shape, and the internal structural dimensions of the inner cover shell (12) are consistent with the external structural dimensions of the outer guide wheel (10).

6. The EVA film layer paving mechanism according to claim 1, characterized in that: The front and rear ends of the connecting shaft (14) are sleeved with connecting buckles, and the connecting shaft (14) is snap-fitted and connected to the support (6).

7. An EVA film layer paving mechanism according to any one of claims 3 or 4, characterized in that: The protective cover (15) is snap-connected to the limiting rail (17) via a mounting groove (18), and the mounting groove (18) is L-shaped.

Citation Information

Patent Citations

  • EVA (Ethylene Vinyl Acetate) film layer tiling mechanism for photovoltaic module production

    CN220041887U