Water-saving and energy-saving low-temperature dyeing device for fabric
By designing a fabric water-saving and energy-saving low-temperature dyeing device, the unmanned automatic dyeing process is realized by using the cooperation of motors, lead screws and scrapers, and solving the problems of incomplete dyeing of human pollution and fabrics of different thicknesses in the prior art, achieving safe, water-saving and efficient dyeing effects.
Patent Information
- Application Number
- CN202420460956.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-11
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-03-11
AI Technical Summary
During the dyeing process, existing dyeing devices require human hands to fit into the dye, resulting in contamination and safety hazards. At the same time, the dyeing of fabrics of different thicknesses is not thorough enough.
A fabric water-saving and energy-saving low-temperature dyeing device is designed. The first motor, lead screw, sleeve and installation shaft are used to realize the automatic installation and dyeing of the fabric roll, avoiding the human body from contacting the dye, and through the cooperation of the first scraper and the second scraper, the uniform dyeing of fabrics of different thicknesses and the reuse of excess dyes.
The dyeing process without human operation is realized, avoiding human pollution and safety hazards, and at the same time improving the dyeing effect of fabrics of different thicknesses, saving water resources and reducing dye waste.
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Figure CN222923425U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of fabric dyeing, in particular to a fabric water-saving, energy-saving and low-temperature dyeing device. Background Technique
[0002] When fabrics are produced, they need to be dyed in different colors. Therefore, professional dyeing devices are usually used to soak the fabrics in dyes to make them fully dyed.
[0003] In order to save water resources and prevent the excess dye on the dyed fabric from dripping onto the ground and causing pollution, the existing dyeing devices cooperate with a support plate, a dyeing tank, a partition plate, an upper roller, a lower roller, a conveying roller and a collection box to dye the fabric, and can extrude the fabric after dyeing to help discharge the excess dye. However, since people need to put their hands into the dye before dyeing the fabric and install it in the lower roller, it is time-consuming and laborious, and the dye may contaminate the human hands and cause harm to the human body. Moreover, the fabrics usually have inconsistent thicknesses, and the extrusion may not be in place when extruding the fabric. After searching, it is found that the technical solution provided by the utility model with the application number 202121209201.4 also has the above problems. Content of the Utility Model
[0004] According to the described fabric water-saving, energy-saving and low-temperature dyeing device, the purpose of the utility model is to solve at least one of the technical problems existing in the prior art, and provide a fabric water-saving, energy-saving and low-temperature dyeing device. Through the cooperation of a first motor, a lead screw, a sleeve and a mounting shaft, when installing the fabric roll, there is no need for people to put their hands into the dye. Just raising the mounting shaft can avoid the pollution of the human body by the dye, and the installation is more convenient, reducing the use of manpower. The cooperation of the first scraper and the second scraper can scrape off the excess dye on the fabric, and the scraped dye flows back into the inner shell of the dyeing tank for repeated use, reducing waste, and can clamp fabrics with different thicknesses, increasing the practicability.
[0005] To achieve the above purpose, the utility model also provides the above-mentioned dyeing tank. A partition plate is fixedly connected to the inner side wall of the dyeing tank to reduce the input of dye and save water resources. An installation frame is fixedly connected to the upper surface of the dyeing tank, and a first motor is fixedly connected to the upper surface of the installation frame. The first motor provides power for the rotation of the lead screw. The output end of the first motor is fixedly connected to the lead screw. A sleeve is threadedly connected to the side surface of the lead screw. Under the action of the lead screw and the guide plate, the sleeve can move up and down, thereby driving the mounting shaft to move, making it more convenient to install the fabric roll without the need for people to put their hands into the dye for operation, protecting the safety of the human body. A guide plate is fixedly connected to the side surface of the sleeve, and a mounting shaft is fixedly connected to the side surface of the sleeve;
[0006] The upper surface of the dyeing box is fixedly connected to a mounting plate, the side surface of the mounting plate is fixedly connected to a second motor, the second motor provides power for the rotation of the rotating shaft, the output end of the second motor is fixedly connected to the rotating shaft, the side surface of the rotating shaft is movably connected to a rubber sleeve, the side inner wall of the dyeing box is fixedly connected to a first scraper, the upper surface of the dyeing box is fixedly connected to a guide column, the side surface of the guide column is movably connected to a cross plate, the side surface of the cross plate is fixedly connected to a second scraper, the upper surface of the dyeing box is fixedly connected to a spring, the spring enables the second scraper to be lifted, so that the device can scrape dye from fabrics of different thicknesses, and the scraped dye falls into the dye and is used again.
[0007] According to the water-saving and energy-saving low-temperature dyeing device for fabrics, the partition divides the dyeing box into two compartments, saving water resources while one of the compartments can receive the unscraped dye, and the first motor is electrically connected to an external power supply.
[0008] According to the water-saving and energy-saving low-temperature dyeing device for fabrics, the side inner wall of the dyeing box is fixedly connected to the blocking block, and the side surface of the lead screw is movably connected to the blocking block.
[0009] According to the water-saving, energy-saving and low-temperature dyeing device for fabrics, the side surface of the guide plate is movably connected to the dyeing box, and the side surface of the mounting shaft is movably connected to the dyeing box.
[0010] According to the water-saving and energy-saving low-temperature dyeing device for fabrics, the second motor is electrically connected to an external power source, and the side surface of the rotating shaft is rotatably connected to the mounting plate.
[0011] According to the water-saving and energy-saving low-temperature dyeing device for fabrics, the side surface of the second scraper is movably connected to the dyeing box, and the end of the spring away from the dyeing box is fixedly connected to the transverse plate.
[0012] According to the water-saving and energy-saving low-temperature dyeing device for fabrics, an observation window is provided on the side surface of the dyeing box, and a scale is provided on the observation window, so that the descent of the internal fabric roll can be observed and the amount of filling dye can be observed.
[0013] According to the water-saving and energy-saving low-temperature dyeing device for fabrics, a water outlet pipe is provided on the side surface of the dyeing box, and rubber pads are provided on the side surfaces of the first scraper and the second scraper to avoid scratching the fabric.
[0014] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The present invention is further described below with reference to the accompanying drawings and embodiments;
[0016] Figure 1 This is the front view of a fabric water-saving, energy-saving and low-temperature dyeing device of the present utility model;
[0017] Figure 2 This is the side view of a fabric water-saving, energy-saving and low-temperature dyeing device of the present utility model;
[0018] Figure 3 This is the partial structural schematic diagram of a fabric water-saving, energy-saving and low-temperature dyeing device of the present utility model;
[0019] Figure 4 is Figure 2 the enlarged schematic diagram of the structure at A in
[0020] Legend description:
[0021] 1. Dyeing box; 2. Partition board; 3. Mounting rack; 4. First motor; 5. Lead screw; 6. Blocking block; 7. Sleeve; 8. Guide plate; 9. Mounting shaft; 10. Mounting plate; 11. Second motor; 12. Rotating shaft; 13. Rubber sleeve; 14. First scraper; 15. Guide post; 16. Cross plate; 17. Spring; 18. Second scraper. Specific implementation manners
[0022] This part will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the drawings. The function of the drawings is to supplement the description in the text part of the specification, enabling people to intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but it cannot be understood as a limitation on the protection scope of the present utility model.
[0023] Refer to Figures 1-4The utility model embodiment is a water-saving and energy-saving low-temperature dyeing device for fabrics, which includes a dyeing box 1. The side inner wall of the dyeing box 1 is fixedly connected with a partition 2 to reduce the input of dye and save water resources. The partition 2 divides the dyeing box 1 into two compartments, saving water resources. At the same time, one of the compartments can receive the unscraped dye. The first motor 4 is electrically connected to the external power supply. The upper surface of the dyeing box 1 is fixedly connected with a mounting frame 3. The upper surface of the mounting frame 3 is fixedly connected with a first motor 4. The first motor 4 provides power for the rotation of the lead screw 5. The output end of the first motor 4 is fixedly connected with a lead screw 5. Rod 5, the side inner wall of the dyeing box 1 is fixedly connected to the block 6, the side surface of the lead screw 5 is movably connected to the block 6, the side surface of the lead screw 5 is threadedly connected with a sleeve 7, the sleeve 7 can produce up and down displacement under the action of the lead screw 5 and the guide plate 8, thereby driving the installation shaft 9 to move, making it more convenient to install the cloth roll, without the need for human hands to reach into the dye for operation, protecting human safety, the side surface of the sleeve 7 is fixedly connected to the guide plate 8, the side surface of the sleeve 7 is fixedly connected to the installation shaft 9, the side surface of the guide plate 8 is movably connected to the dyeing box 1, and the side surface of the installation shaft 9 is movably connected to the dyeing box 1.
[0024] The upper surface of the dyeing box 1 is fixedly connected with a mounting plate 10, the side surface of the mounting plate 10 is fixedly connected with a second motor 11, the second motor 11 is electrically connected to an external power supply, the side surface of the rotating shaft 12 is rotatably connected with the mounting plate 10, the second motor 11 provides power for the rotation of the rotating shaft 12, the output end of the second motor 11 is fixedly connected with the rotating shaft 12, the side surface of the rotating shaft 12 is movably connected with a rubber sleeve 13, the side inner wall of the dyeing box 1 is fixedly connected with a first scraper 14, the upper surface of the dyeing box 1 is fixedly connected with a guide column 15, the side surface of the guide column 15 is movably connected with a horizontal plate 16, the side surface of the horizontal plate 16 is fixedly connected with a second scraper 18, and the dyeing box 1 is fixedly connected with a guide column 15. A spring 17 is fixedly connected to the upper surface of the color box 1, and the side surface of the second scraper 18 is movably connected to the dyeing box 1. The end of the spring 17 away from the dyeing box 1 is fixedly connected to the cross plate 16. The spring 17 enables the second scraper 18 to be lifted, so that the device can scrape the dye from fabrics of different thicknesses. The scraped dye falls into the dye and is reused. An observation window is provided on the side surface of the dyeing box 1. A scale is provided on the observation window, so that the descent of the internal fabric roll and the amount of filled dye can be observed. A water outlet pipe is provided on the side surface of the dyeing box 1, and rubber pads are provided on the side surfaces of the first scraper 14 and the second scraper 18 to avoid scratching the fabric.
[0025] Working principle: Install the fabric roll on the installation shaft 9, pull out one end and lift the second scraper 18 to pass the fabric through between the first scraper 14 and the second scraper 18, fix the fabric on the roller on the rotating shaft 12, turn on the power supply to start the first motor 4 to rotate the lead screw 5, the sleeve 7 generates displacement to move the fabric roll into the dye in the dyeing tank 1, start the second motor 11 to rotate the rotating shaft 12, and when the dyed fabric is rolled up and passes through the first scraper 14 and the second scraper 18, the excess dye is scraped off and falls into the dyeing tank 1.
[0026] The embodiments of the present invention have been described in detail above in conjunction with the accompanying drawings. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those of ordinary skill in the art in the said technical field, various changes can also be made without departing from the gist of the present invention.
Claims
1. A water-saving and energy-saving low-temperature dyeing device for fabrics, characterized in that: include: A dyeing box (1), wherein a partition (2) is fixedly connected to the inner side wall of the dyeing box (1), a mounting frame (3) is fixedly connected to the upper surface of the dyeing box (1), a first motor (4) is fixedly connected to the upper surface of the mounting frame (3), a lead screw (5) is fixedly connected to the output end of the first motor (4), a sleeve (7) is threadedly connected to the side surface of the lead screw (5), a guide plate (8) is fixedly connected to the side surface of the sleeve (7), and a mounting shaft (9) is fixedly connected to the side surface of the sleeve (7); The upper surface of the dyeing box (1) is fixedly connected to a mounting plate (10), the side surface of the mounting plate (10) is fixedly connected to a second motor (11), the output end of the second motor (11) is fixedly connected to a rotating shaft (12), the side surface of the rotating shaft (12) is movably connected to a rubber sleeve (13), the side inner wall of the dyeing box (1) is fixedly connected to a first scraper (14), the upper surface of the dyeing box (1) is fixedly connected to a guide column (15), the side surface of the guide column (15) is movably connected to a transverse plate (16), the side surface of the transverse plate (16) is fixedly connected to a second scraper (18), and the upper surface of the dyeing box (1) is fixedly connected to a spring (17).
2. The water-saving and energy-saving low-temperature dyeing device for fabrics according to claim 1 is characterized in that: The partition (2) divides the dyeing box (1) into two compartments, and the first motor (4) is electrically connected to an external power supply.
3. The water-saving and energy-saving low-temperature dyeing device for fabrics according to claim 1 is characterized in that: The inner side wall of the dyeing box (1) is fixedly connected to a block (6), and the side surface of the lead screw (5) is movably connected to the block (6).
4. The water-saving and energy-saving low-temperature dyeing device for fabrics according to claim 1 is characterized in that: The side surface of the guide plate (8) is movably connected to the dyeing box (1), and the side surface of the mounting shaft (9) is movably connected to the dyeing box (1).
5. The water-saving and energy-saving low-temperature dyeing device for fabrics according to claim 1 is characterized in that: The second motor (11) is electrically connected to an external power source, and the side surface of the rotating shaft (12) is rotatably connected to the mounting plate (10).
6. The water-saving and energy-saving low-temperature dyeing device for fabrics according to claim 1 is characterized in that: The side surface of the second scraper (18) is movably connected to the dyeing box (1), and the end of the spring (17) away from the dyeing box (1) is fixedly connected to the transverse plate (16).
7. The water-saving and energy-saving low-temperature dyeing device for fabrics according to claim 1 is characterized in that: The side surface of the dyeing box (1) is provided with an observation window, and the observation window is provided with a scale.
8. The water-saving and energy-saving low-temperature dyeing device for fabrics according to claim 1 is characterized in that: A water outlet pipe is provided on the side surface of the dyeing box (1), and rubber pads are provided on the side surfaces of the first scraper (14) and the second scraper (18).
Citation Information
Patent Citations
Water-saving and energy-saving low-temperature dyeing device for linen-like fabric
CN215925310U