Mixed cloth dye vat
By adopting a combination design of gear transmission mechanism and clamping mechanism in the cloth dyeing tank, the dyeing problem of folding and unfolding the cloth is solved, avoiding the tangling of the cloth, and improving dyeing efficiency and uniformity are achieved.
Patent Information
- Application Number
- CN202422033647.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-21
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-08-21
AI Technical Summary
The prior art is difficult to apply to the dyeing of folded cloth and spread cloth at the same time, and when multiple cloths are dyed at the same time, it is easy to cause knots and entanglements of each other, resulting in uneven dyeing.
A hybrid cloth dyeing tank is designed, using devices such as ring gears, planetary gears, driving gears and stirring paddles. The dyeing tube is driven to rotate through the gear transmission mechanism, and the cloth is unfolded and clamped in combination with the clamping mechanism to ensure uniform mixing of dyes and uniform dyeing of the cloth.
A uniform dyeing of folded and expanded cloth is achieved, avoiding multiple cloths being knotted and entangled, and improving dyeing efficiency and uniformity.
Smart Images

Figure CN222923427U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of printing and dyeing, and more specifically, the utility model relates to a hybrid cloth dyeing vat. Background Art
[0002] The dyeing of fabrics is generally carried out in a dyeing vat. During dyeing, the fabric is put into the dyeing vat for a dye bath. For some large dyeing vats or batch dyeing situations, folding the cloth and placing it can accommodate more cloth in a limited space, improving the dyeing efficiency. The folded cloth can fully contact the dye, and at the same time, it can also reduce the occupied space of the dyeing vat and lower the production cost. If the requirement for dyeing uniformity is very high, the folded cloth may show uneven dyeing at the folding points. At this time, in order to ensure that the entire cloth surface can evenly contact the dye, the cloth may be placed in the dyeing vat in an unfolded state.
[0003] In a Chinese utility model patent, such as the utility model of CN218436219U, a color mixing dyeing vat for printing and dyeing is disclosed, including a dye mixing cylinder. The utility model relates to the technical field of printing and dyeing, and specifically relates to a color mixing dyeing vat for printing and dyeing. This device can facilitate the coloring of fabrics and avoid the entanglement of fabrics and stirring rods.
[0004] Although the above technology can avoid the entanglement of fabrics and stirring rods, when multiple fabrics are dyed simultaneously, the multiple fabrics will be knotted and entangled with each other, resulting in uneven dyeing. At the same time, the above technology is not convenient for unfolding the cloth for dyeing. For some fabrics with high requirements for dyeing uniformity, it cannot be processed. Summary of the Utility Model
[0005] In order to overcome the above-mentioned defects of the prior art, an embodiment of the utility model provides a hybrid cloth dyeing vat. The technical problem to be solved by the utility model is: it can be applicable to the dyeing of folded cloth, and at the same time, it can adapt to the dyeing of unfolded cloth, and at the same time, it can avoid the situation of multiple cloths being knotted and entangled with each other.
[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0007] A hybrid cloth dyeing vat includes an outer cylinder. A base is fixedly installed on the bottom wall of the outer cylinder. A gear ring is rotatably connected to the top surface of the base. An inner cylinder is fixedly installed on the top surface of the gear ring. A plurality of stirring paddles and a plurality of cloth dyeing cylinders are rotatably connected to the top surface of the base. Each cloth dyeing cylinder is driven to rotate through a gear transmission mechanism. The gear transmission mechanism drives the gear ring to rotate. A plurality of driven gears are rotatably connected to the top surface of the base, and each driven gear meshes with the gear ring. Each stirring paddle is fixedly installed on the top surface of the corresponding driven gear. A top cover is slidably connected in each cloth dyeing cylinder, and a clamping mechanism is provided on the bottom surface of each top cover.
[0008] As Figures 1-5 shown, the specific implementation method is as follows: by setting a gear ring, the inner cylinder can rotate; by setting a stirring paddle, the dyes in the device can be evenly mixed; by setting a gear transmission mechanism to drive the rotation of the gear ring and simultaneously drive the rotation of each fabric dyeing cylinder; and by a clamping mechanism, it is convenient to unfold and clamp the fabric and place it in the fabric dyeing cylinder to achieve uniform dyeing of the fabric.
[0009] In a preferred implementation method, the gear transmission mechanism includes a driving gear which is rotatably connected to the top surface of the base. A plurality of planetary gears are rotatably connected to the top surface of the base, and each planetary gear meshes with the driving gear and also meshes with the gear ring.
[0010] In a preferred implementation method, each clamping mechanism includes two threaded sleeves which are fixedly installed on the bottom surface of the top cover at corresponding positions. A double-headed screw rod is rotatably connected between every two threaded sleeves. Threaded sleeves are symmetrically threadedly connected to each double-headed screw rod, and a clamping plate is elastically connected to the outer side of each threaded sleeve.
[0011] In a preferred implementation method, a sliding rod is commonly installed between two corresponding threaded sleeves, and each sliding rod is slidably connected to the corresponding threaded sleeve.
[0012] In a preferred implementation method, a plurality of spoiler strips are symmetrically installed on the outer side of the inner cylinder, and each spoiler strip is spiral.
[0013] In a preferred implementation method, a plurality of spring telescopic rods are symmetrically installed on the outer side of each threaded sleeve, and the other end of each spring telescopic rod is fixedly connected to the corresponding clamping plate.
[0014] In a preferred implementation method, a fixed frame is fixedly installed on the bottom surface of each top cover, and each fixed frame is slidably connected to the corresponding fabric dyeing cylinder.
[0015] In a preferred implementation method, a motor is fixedly installed inside the outer cylinder, and the output shaft of the motor penetrates through the outer cylinder and the base and is connected to the driving gear.
[0016] In a preferred implementation method, one end of each double-headed screw rod penetrates through one of the assembly plates and is provided with a knob.
[0017] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0018] 1. The utility model realizes that the rotation of the driving gear can drive the rotation of the planetary gear by setting devices such as a cloth dyeing cylinder, a gear ring, a planetary gear, a driving gear, and a stirring paddle. At the same time, the planetary gear meshes with the gear ring, thereby driving the rotation of the gear ring, and further driving the stirring paddle and the inner cylinder to rotate. By the rotation of the stirring paddle and the inner cylinder, the dyes in the device can be rotated and mixed. At the same time, multiple pieces of cloth can be respectively placed in different cloth dyeing cylinders to avoid the purpose of knotting and winding with each other.
[0019] 2. The utility model realizes that the rotation of the double-headed screw drives the threaded sleeve to slide towards each other by setting devices such as a double-headed screw, a threaded sleeve, and a spring telescopic rod. Furthermore, the unfolded cloth can be clamped and fixed, so that the cloth is in an unfolded state in the cloth dyeing cylinder, which is convenient for uniform dyeing. At the same time, the spring telescopic rod is used to avoid excessive clamping of the clamping plate.
[0020] In summary, when the utility model is in use, the operation is simple, the dyes in the device can be mixed more evenly, and multiple pieces of cloth can be respectively placed in different cloth dyeing cylinders to avoid knotting and winding with each other. At the same time, both the cloth that needs to be unfolded for dyeing and the folded cloth can be uniformly dyed, increasing the practical effect and application scenarios of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 is a schematic structural diagram of a hybrid cloth dyeing vat proposed by the utility model;
[0022] Figure 2 is a schematic cross-sectional structure diagram of the inner cylinder of a hybrid cloth dyeing vat proposed by the utility model;
[0023] Figure 3 is a schematic structural diagram of the installation position of the motor of a hybrid cloth dyeing vat proposed by the utility model;
[0024] Figure 4 is a schematic cross-sectional structure diagram of the cloth dyeing cylinder of a hybrid cloth dyeing vat proposed by the utility model;
[0025] Figure 5 is a schematic structural diagram of the installation structure of the planetary gear of a hybrid cloth dyeing vat proposed by the utility model;
[0026] Figure 6 is a schematic structural diagram of the clamping mechanism of a hybrid cloth dyeing vat proposed by the utility model.
[0027] In the figure: 1 outer cylinder, 2 support base, 3 inner cylinder, 4 spoiler bar, 5 base, 6 gear ring, 7 stirring paddle, 8 cloth dyeing cylinder, 9 driven gear, 10 planetary gear, 11 driving gear, 12 top cover, 13 fixed frame, 14 assembly plate, 15 knob, 16 slide bar, 17 double-headed screw, 18 threaded sleeve, 19 spring telescopic rod, 20 clamping plate, 21 motor. Detailed implementation mode
[0028] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0029] Refer to Figures 1-5 , a hybrid fabric dyeing vat, including an outer cylinder 1, a base 5 is fixedly installed on the bottom wall of the outer cylinder 1, a gear ring 6 is rotatably connected to the top surface of the base 5, an inner cylinder 3 is fixedly installed on the top surface of the gear ring 6, a plurality of stirring paddles 7 and a plurality of fabric dyeing cylinders 8 are rotatably connected to the top surface of the base 5, each fabric dyeing cylinder 8 is driven to rotate through a gear transmission mechanism, the gear transmission mechanism drives the gear ring 6 to rotate, a plurality of driven gears 9 are rotatably connected to the top surface of the base 5, and each driven gear 9 meshes with the gear ring 6, and each stirring paddle 7 is fixedly installed on the top surface of the corresponding driven gear 9, a top cover 12 is slidably connected in each fabric dyeing cylinder 8, and a clamping mechanism is provided on the bottom surface of each top cover 12.
[0030] As Figures 1-5 shown, the specific implementation mode is as follows: by setting the gear ring 6, the inner cylinder 3 can rotate, by setting the stirring paddle 7 to mix the dyes in the device evenly, by setting the gear transmission mechanism to drive the gear ring 6 to rotate, and at the same time drive each fabric dyeing cylinder 8 to rotate, through the clamping mechanism, it is convenient to unfold and clamp the fabric and place it in the fabric dyeing cylinder 8 to achieve uniform dyeing of the fabric.
[0031] The gear transmission mechanism includes a driving gear 11, and the driving gear 11 is rotatably connected to the top surface of the base 5, a plurality of planetary gears 10 are rotatably connected to the top surface of the base 5, and each planetary gear 10 meshes with the driving gear 11, and each planetary gear 10 meshes with the gear ring 6.
[0032] By setting the driving gear 11 to rotate, the planetary gears 10 can be driven to rotate, thereby driving the gear ring 6 to rotate. At the same time, by setting in this way, the load can be dispersed on multiple gears, thereby providing the bearing capacity of the device and bearing a large torque and radial force.
[0033] Each clamping mechanism includes two threaded sleeves 18, and the two threaded sleeves 18 are fixedly installed on the bottom surface of the corresponding top cover 12, two threaded sleeves 18 together rotatably connect a double-headed screw rod 17, each double-headed screw rod 17 is symmetrically threadedly connected with a threaded sleeve 18, and a clamping plate 20 is elastically connected to the outside of each threaded sleeve 18.
[0034] By rotating the provided double-headed screw 17, the threaded sleeves 18 can be driven to slide towards each other, and then the unfolded cloth can be clamped by the clamping plates 20.
[0035] Two threaded sleeves 18 corresponding in position are jointly installed with slide rods 16, and each slide rod 16 is slidably connected to the corresponding threaded sleeve 18.
[0036] The slide rods 16 can limit the threaded sleeves 18, so that they cannot rotate and can only move linearly.
[0037] A plurality of spoiler bars 4 are symmetrically installed on the outer side of the inner cylinder 3, and each spoiler bar 4 is spiral.
[0038] By rotating the inner cylinder 3, the dye can be driven to rotate spirally through a plurality of spoiler bars 4, so as to facilitate the uniform mixing of the dye.
[0039] A plurality of spring telescopic rods 19 are symmetrically installed on the outer side of each threaded sleeve 18, and the other end of each spring telescopic rod 19 is fixedly connected to the corresponding clamping plate 20.
[0040] Due to the elasticity of the spring telescopic rods 19, the clamping plates 20 can be prevented from clamping the cloth excessively and damaging the cloth.
[0041] A fixed frame 13 is fixedly installed on the bottom surface of each top cover 12, and each fixed frame 13 is slidably connected to the corresponding cloth dyeing cylinder 8.
[0042] By providing the fixed frame 13 and the frame edge of the fixed frame 13 being square, the rotation of the cloth dyeing cylinder 8 can drive the fixed frame 13 to rotate synchronously.
[0043] A motor 21 is fixedly installed in the outer cylinder 1, and the output shaft of the motor 21 passes through the outer cylinder 1 and the base 5 and is connected to the driving gear 11.
[0044] The provided motor 21 provides a driving source for the driving gear 11.
[0045] One end of each double-headed screw 17 passes through one of the assembly plates 14 and is installed with a knob 15.
[0046] The knob 15 can drive the double-headed screw 17 to rotate.
[0047] When the utility model is in use, first, the top cover 12 can be slid out through the handle installed on the top surface of the top cover 12. Then, when it is necessary to dye the foldable cloth, the cloth can be sequentially placed in the dyeing cylinder 8. Then, the dyeing cylinder 8 is closed by the top cover 12. The motor 21 is started to drive the driving gear 11 to rotate. The driving gear 11 meshes with each planetary gear 10, and at the same time, each planetary gear 10 meshes with the gear ring 6. Thus, when the planetary gear 10 rotates, it drives the gear ring 6 to rotate, and further drives the dyeing cylinder 8 to rotate. At the same time, as the gear ring 6 rotates, the driven gear 9 meshes with the gear ring 6 to drive the stirring paddle 7 to rotate, so as to mix the dye in the dye vat. At the same time, as the gear ring 6 rotates, it drives the inner cylinder 3 installed on its top surface to rotate synchronously. At the same time, a plurality of spoiler strips 4 installed on the outer side of the inner cylinder 3 drive the dye in the outer cylinder 1 to rotate in a spiral shape, so as to make the dye mix evenly;
[0048] When it is necessary to dye the unfolded cloth, pull out the top cover 12, then place the top end of the unfolded cloth between the two clamping plates 20. Then, turn the knob 15 to drive the double-headed screw 17 to rotate, so as to drive the two threaded sleeves 18 to slide towards each other, and thus clamp the cloth through the clamping plates 20. Then, put the cloth into the dyeing cylinder 8. Then, the cloth is in an unfolded state in the dyeing cylinder 8, so that the dyeing is more uniform.
[0049] Only some exemplary embodiments of the present utility model are described by way of illustration. Undoubtedly, for those of ordinary skill in the art, without departing from the spirit and scope of the present utility model, the described embodiments can be modified in various different ways. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the protection scope of the claims of the present utility model.
Claims
1. A hybrid cloth dyeing cylinder, comprising an outer cylinder (1), characterized in that: A base (5) is fixedly mounted on the bottom wall of the outer cylinder (1); a gear ring (6) is rotatably connected to the top surface of the base (5); an inner cylinder (3) is fixedly mounted on the top surface of the gear ring (6); a plurality of stirring paddles (7) and a plurality of dyeing cylinders (8) are rotatably connected to the top surface of the base (5); each of the dyeing cylinders (8) is driven to rotate by a gear transmission mechanism; the gear transmission mechanism drives the gear ring (6) to rotate; a plurality of driven gears (9) are rotatably connected to the top surface of the base (5); each driven gear (9) is meshed with the gear ring (6); each stirring paddle (7) is fixedly mounted on the top surface of the driven gear (9) at a corresponding position; a top cover (12) is slidably connected to the inside of each of the dyeing cylinders (8); and a clamping mechanism is provided on the bottom surface of each of the top covers (12).
2. The hybrid cloth dyeing vat according to claim 1, characterized in that: The gear transmission mechanism comprises a driving gear (11), and the driving gear (11) is rotatably connected to the top surface of the base (5), and the top surface of the base (5) is rotatably connected to a plurality of planetary gears (10), and each planetary gear (10) is meshed with the driving gear (11), and each planetary gear (10) is meshed with the ring gear (6).
3. The hybrid cloth dyeing vat according to claim 2, characterized in that: Each of the clamping mechanisms comprises two threaded sleeves (18), and the two threaded sleeves (18) are fixedly mounted on the bottom surface of the top cover (12) at corresponding positions, and each of the two threaded sleeves (18) is rotatably connected to a double-headed screw (17), and each of the double-headed screws (17) is symmetrically threadedly connected to a threaded sleeve (18), and the outer side of each threaded sleeve (18) is elastically connected to a clamping plate (20).
4. The hybrid cloth dyeing vat according to claim 3, characterized in that: The two threaded sleeves (18) at corresponding positions are jointly mounted with a sliding rod (16), and each sliding rod (16) is slidably connected to the threaded sleeve (18) at the corresponding position.
5. The hybrid cloth dyeing vat according to claim 4, characterized in that: A plurality of spoiler strips (4) are symmetrically mounted on the outer side of the inner cylinder (3), and each spoiler strip (4) is spiral-shaped.
6. The hybrid cloth dyeing vat according to claim 5, characterized in that: A plurality of spring telescopic rods (19) are symmetrically mounted on the outer side of each threaded sleeve (18), and the other end of each spring telescopic rod (19) is fixedly connected to a clamping plate (20) at a corresponding position.
7. The hybrid cloth dyeing vat according to claim 6, characterized in that: A fixing frame (13) is fixedly mounted on the bottom surface of each top cover (12), and each fixing frame (13) is slidably connected to a dyeing drum (8) at a corresponding position.
8. The hybrid cloth dyeing vat according to claim 7, characterized in that: A motor (21) is fixedly installed in the outer cylinder (1), and an output shaft of the motor (21) passes through the outer cylinder (1) and the base (5) and is connected to the driving gear (11).
9. The hybrid cloth dyeing vat according to claim 8, characterized in that: One end of each of the double-headed screw rods (17) passes through one of the assembly plates (14) and is provided with a knob (15).
Citation Information
Patent Citations
Color mixing dye vat for printing and dyeing
CN218436219U
Cited By
Dyeing device for garment production
CN121719040A
A dyeing device for garment production
CN121719040B