Dust scraping device for guide column of steel rail grinding wagon
By designing new scraping rings and dust scraping devices, the scraping ring replacement process of rail grinding truck guide column dust scraping device is simplified, solving the problems of complex and inefficient replacement of scraping rings in the prior art, and improving operational safety and working efficiency.
Patent Information
- Application Number
- CN202420365852.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-27
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-02-27
AI Technical Summary
The existing rail grinding truck guide column dust scraping device has a complicated process to replace the scraping ring, requiring multiple parts to be disassembled, and the operators need to have professional knowledge and skills, which poses problems of operational risks and inefficiency.
Design a rail grinding truck guide column dust scraping device, adopting new scraping rings and dust scraping devices to simplify the replacement steps, and quickly replace the scraping rings through a one-time replacement device, reducing operation difficulty and risk.
It greatly shortens the replacement time, improves operating efficiency, reduces operating risks, improves operator safety, reduces maintenance workload, and improves work efficiency.
Smart Images

Figure CN222923545U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of auxiliary devices for grinding vehicles, in particular to a dust scraping device for the guide columns of a rail grinding vehicle. Background Technique
[0002] A dust scraping device for the guide columns of a rail grinding vehicle simplifies the replacement steps and improves the operation efficiency through the intelligent design of a new type of scraping ring and the dust scraping device. Operators do not need professional techniques and experience, and can complete the quick and safe replacement of the scraping ring by using a disposable replacement device. At the same time, safety factors are considered, the operation risk is reduced, and the safety of operators is improved. The disposable replacement method of this device reduces the probability of accidents and greatly reduces the maintenance workload, improving the work efficiency. An existing screw drive type rail grinding device for rail transit (publication number: CN108277707A) has the following drawbacks and needs further improvement.
[0003] 1. Traditional equipment requires complex disassembly and installation steps, such as disassembling multiple components and using tools for operation. This will increase the replacement time and lead to low operation efficiency. Replacing the scraping ring of traditional equipment requires skilled techniques and experience, and operators need to have professional knowledge and skills. For those who are not familiar with the operation, the process of replacing the scraping ring is relatively difficult, and errors or improper operations are likely to occur. Replacing the scraping ring of traditional equipment involves the disassembly and installation of mechanical equipment, and there are certain operation risks. If the operation is improper or does not conform to safety specifications, accidents may be triggered, threatening the safety of operators. Therefore, there is an urgent need for a dust scraping device with a new type of scraping ring.
[0004] 2. Traditional equipment requires cumbersome disassembly and installation steps, such as removing each guide column one by one and taking off and installing new scraping rings one by one. This will increase the replacement time and lead to low maintenance work efficiency. Replacing the scraping ring of traditional equipment requires skilled techniques and experience, and operators need to have professional knowledge and skills. For those who are not familiar with the operation, the process of replacing the scraping ring is relatively difficult, and errors or improper operations are likely to occur. Replacing the scraping ring of traditional equipment involves the disassembly and installation of mechanical equipment, and there are certain operation risks. If the operation is improper or does not conform to safety specifications, accidents may be triggered, threatening the safety of operators. There are a large number of scraping rings on the rail grinding vehicle that need to be replaced, and at least more than half of the scraping rings need to be replaced every year. Traditional equipment needs to replace the scraping rings one by one, with a large maintenance workload and time-consuming and laborious. Therefore, there is an urgent need for a dust scraping device with a scraping ring replacement device. Content of the Utility Model
[0005] The main purpose of the utility model is to provide a dust scraping device for the guide columns of a rail grinding vehicle, which can effectively solve the problems in the background technique.
[0006] To achieve the above object, the technical solution adopted by the present utility model is as follows: There is a dust scraping device for the guide column of a rail grinding vehicle. A swing frame is installed on one side of the main body, a guide wheel is installed above the main body, a guiding device is installed above the main body, a grinding motor is installed above the main body, a feed oil cylinder is installed on one side of the main body, a supporting device is installed above the main body, a locking device for the grinding motor is installed above the main body, a deflection oil cylinder is installed on one side of the feed oil cylinder, a fireproof board is installed on one side of the deflection oil cylinder, a guide column is installed on one side of the grinding motor, a guide wheel is installed on one side of the guide column, a trolley frame is installed on one side of the guide wheel, an outer guide sleeve is installed outside the guide column, a guide copper sleeve is installed inside the outer guide sleeve, a snap ring is installed inside the outer guide sleeve, a scraping ring is installed inside the outer guide sleeve, a guide sleeve safety seat is installed on one side of the outer guide sleeve, and a guide sleeve is installed above the guide sleeve safety seat.
[0007] Preferably, the outer part of the main body adopts a rounded corner design.
[0008] Preferably, the guide sleeve safety seat is fixed by bolts.
[0009] Preferably, the snap ring adopts a split design.
[0010] Preferably, the feed oil cylinder can slide horizontally.
[0011] Preferably, the scraping ring adopts a double-layer design.
[0012] Compared with the prior art, the present utility model has the following beneficial effects:
[0013] 1. Through the design of the new scraping ring and dust scraping device, the present utility model is more intelligent, can reduce the disassembly and installation steps, and simplify the replacement process. This will greatly shorten the replacement time and improve the operation efficiency. The process of replacing the scraping ring of the equipment is more convenient. The operator does not need much professional technology and experience, which reduces the operation difficulty and the possibility of operation errors. The design of the new scraping ring and dust scraping device takes safety factors into account and reduces the operation risk. When replacing the scraping ring, the equipment can reduce the disassembly of mechanical equipment, reduce the possibility of accidental accidents, and improve the safety of the operator. The equipment adopts the new scraping ring and dust scraping device, and the process of replacing the scraping ring is faster and safer, which greatly improves the efficiency of maintenance work and reduces the maintenance workload.
[0014] 2. The utility model can simplify the replacement steps through the replacement device, simplifying the cumbersome disassembly and installation process into a one-time operation. It is not necessary to remove the guide posts and scraping rings one by one. Only need to use the scraping ring replacement device for one-time replacement, which greatly reduces the replacement time and improves the efficiency of maintenance work. The scraping ring replacement device of the equipment is designed to be simple and easy to use. The operator does not need much professional technology and experience, reducing the operation difficulty and the risk of errors. Even for those who are not familiar with the operation, they can quickly get started to complete the replacement of the scraping ring. The scraping ring replacement device of the equipment takes safety factors into account, reducing the operation risk. The one-time replacement method of the equipment can reduce the probability of accidents and improve the safety of the operator. The scraping ring replacement device of the equipment can achieve one-time replacement, greatly reducing the maintenance workload and improving the work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 is a schematic diagram of the overall structure of the utility model;
[0016] Figure 2 is a schematic diagram of the overall structure of the grinding trolley of the utility model;
[0017] Figure 3 is a top view of the overall structure of the grinding trolley of the utility model;
[0018] Figure 4 is an exploded view of the guiding device of the utility model;
[0019] Figure 5 is an exploded view of the guide post of the grinding motor of the utility model;
[0020] Figure 6 is a sectional view of the guide post of the grinding motor of the utility model;
[0021] Figure 7 is the molecular formula of polytetrafluoroethylene of the utility model.
[0022] In the figure: 1, circlip; 2, scraping ring; 3, guide sleeve; 4, guide sleeve safety seat; 5, trolley frame; 6, guide wheel; 7, guide post; 8, grinding motor; 9, rocker; 10, feed oil cylinder; 11, deflection oil cylinder; 12, fireproof board; 13, guide copper sleeve; 14, outer guide sleeve; 15, guiding device; 16, supporting device; 17, grinding motor locking device; 18, main body. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0023] In order to make the technical means, creative features, achieved purposes and effects of the utility model easy to understand, the utility model will be further described below in conjunction with specific embodiments.
[0024] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by terms such as "upper", "lower", "inner", "outer", "front end", "rear end", "both ends", "one end", "the other end", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present utility model. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.
[0025] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, terms such as "installation", "provided with", "connection", etc. should be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0026] Embodiment
[0027] Please refer to Figure 1-4 , the present utility model provides a technical solution:
[0028] A dust scraping device for a guide post of a rail grinding vehicle. A swing frame 9 is installed on one side of the main body 18. A guide wheel 6 is installed above the main body 18. A guiding device 15 is installed above the main body 18. A grinding motor 8 is installed above the main body 18. A feed oil cylinder 10 is installed on one side of the main body 18. A supporting device 16 is installed above the main body 18. A grinding motor locking device 17 is installed above the main body 18. A deflection oil cylinder 11 is installed on one side of the feed oil cylinder 10. A fireproof board 12 is installed on one side of the deflection oil cylinder 11. A guide post 7 is installed on one side of the grinding motor 8. A guide wheel 6 is installed on one side of the guide post 7. A trolley frame 5 is installed on one side of the guide wheel 6. An outer guide sleeve 14 is installed outside the guide post 7. A guide copper sleeve 13 is installed inside the outer guide sleeve 14. A snap ring 1 is installed inside the outer guide sleeve 14. A scraping ring 2 is installed inside the outer guide sleeve 14. A guide sleeve safety seat 4 is installed on one side of the outer guide sleeve 14. A guide sleeve 3 is installed above the guide sleeve safety seat 4.
[0029] In this embodiment, first of all, components such as snap rings, scraping rings, guide sleeves, and safety seats constitute the key components of the grinding equipment, ensuring the normal operation of the entire equipment. The grinding motor, as the core component of the equipment, provides the necessary power and ensures safety during operation through a locking device. The guide posts and support devices play a role in fixing and supporting, ensuring the stability and reliability of the equipment. During the processing process, hydraulic components such as the feed cylinder and deflection cylinder provide the power and control required during processing, ensuring processing quality and efficiency. At the same time, the fireproof board plays a protective role, ensuring the safety of the processing process. The guide copper sleeve and outer guide sleeve reduce friction and wear during equipment operation, extending the service life of the equipment. Components such as the rocker and guide device help achieve the accuracy and stability of the processing process, playing a key role in processing quality. The main body, as the basic structure of the equipment, bears each component and ensures the overall stability and reliability of the equipment. The scraping ring replacement device of the equipment is designed to be simple and easy to use. Operators do not need professional skills and experience, simplifying the replacement steps. Traditional equipment requires removing the guide posts and scraping rings one by one, while the new equipment only needs to use the scraping ring replacement device once for replacement, greatly shortening the replacement time. At the same time, the scraping ring replacement device takes safety factors into account, reducing operation risks. The one-time replacement method of the equipment reduces the probability of accidents and improves the safety of operators. Operators only need to use the scraping ring replacement device according to simple steps without directly contacting mechanical equipment, reducing the risk of accidental injury. The scraping ring replacement device of the equipment realizes one-time replacement, greatly reducing the maintenance workload. Operators only need to place the scraping ring replacement device in the appropriate position and replace it according to simple operation steps, greatly improving work efficiency.
[0030] It should be noted that polytetrafluoroethylene has excellent heat resistance and cold resistance, and is resistant to various media such as oil, water, steam, and drugs. It can be used continuously at -180 to 260 °C. This material has the characteristics of being acid and alkali resistant and resistant to various organic solvents, and is almost insoluble in all solvents. At the same time, polytetrafluoroethylene has the characteristic of high temperature resistance, with an extremely low friction coefficient and good self-lubrication. Due to its high strength, fire resistance, good self-cleaning property, long service life against aging, good chemical corrosion resistance, insoluble in strong acids and alkalis and other organic solvents, and not adhering to any substances, with a service temperature range of -156 to 250 °C and no need for lubrication, it is particularly suitable for making wear-resistant rings, guide rings, retaining rings, etc. for the guide post scraping rings of grinding vehicles.
[0031] The following are the characteristics of polytetrafluoroethylene of the present utility model:
[0032] Elastic modulus 0.390 - 0.750 GPa Shore hardness 55-65 Melting point 321℃-344℃ Boiling point 400℃ Heat capacity 1.5 J / g℃ Thermal conductivity 0.167 - 0.300 W / m.K Resistivity 10^14 - 10^19 Ω.cm Dielectric constant 2.0-2.1 Coefficient of friction 0.05-0.10 Tensile strength 27.6 Mpa Tensile modulus 550 Mpa Yield strength 23 Mpa Flexural strength 20.7 Mpa
[0033] The foregoing has shown and described the basic principles, main features and advantages of the present utility model. Those skilled in the art should understand that the present utility model is not limited by the above embodiments, and what is described in the above embodiments and the specification is only to illustrate the principle of the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and these changes and improvements all fall within the scope of the present utility model claimed. The scope of protection claimed by the present utility model is defined by the appended claims and their equivalents.
Claims
1. A dust scraping device for a guide post of a rail grinding vehicle, comprising a main body (18), characterized in that: A cradle (9) is installed on one side of the main body (18), a guide wheel (6) is installed above the main body (18), a guide device (15) is installed above the main body (18), a grinding motor (8) is installed above the main body (18), a feed cylinder (10) is installed on one side of the main body (18), a support device (16) is installed above the main body (18), a grinding motor locking device (17) is installed above the main body (18), a deflection cylinder (11) is installed on one side of the feed cylinder (10), and a fireproof plate (12) is installed on one side of the deflection cylinder (11). A guide column (7) is installed on one side of the grinding motor (8), a guide wheel (6) is installed on one side of the guide column (7), a trolley frame (5) is installed on one side of the guide wheel (6), an outer guide sleeve (14) is installed on the outside of the guide column (7), a guide copper sleeve (13) is installed inside the outer guide sleeve (14), a retaining ring (1) is installed inside the outer guide sleeve (14), a scraper ring (2) is installed inside the outer guide sleeve (14), a guide sleeve safety seat (4) is installed on one side of the outer guide sleeve (14), and a guide sleeve (3) is installed above the guide sleeve safety seat (4).
2. A rail grinding vehicle guide post dust scraping device according to claim 1, characterized in that: The exterior of the main body (18) is designed with rounded corners.
3. The rail grinding vehicle guide post dust scraping device according to claim 1, characterized in that: The guide sleeve safety seat (4) is fixed by bolts.
4. The rail grinding vehicle guide post dust scraping device according to claim 1, characterized in that: The clamping spring (1) adopts a fracture design.
5. The rail grinding vehicle guide post dust scraping device according to claim 1, characterized in that: The feeding cylinder (10) can slide laterally.
6. The rail grinding vehicle guide post dust scraping device according to claim 1, characterized in that: The scraping ring (2) adopts a double-layer design.
Citation Information
Patent Citations
Screw-transmission steel rail polishing device for rail traffic
CN108277707A