Pile cap structure for pile driver
By introducing a combination design of damping sleeve and buffer spring into the pile driver pile cap and combining the limit abutment component, the problems of poor cushioning effect of pile caps on pile hammers and loose bolts in the prior art are solved, achieving more efficient impact force transmission and more stable installation effect.
Patent Information
- Application Number
- CN202422025088.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-20
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-08-20
AI Technical Summary
The pile caps of the existing pile drivers have poor effect on pile hammers and buffering, which are easy to damage, have short service life of the equipment, and have poor impact force transmission. They cannot guarantee the stress effect of the pile head, and the bolts are easy to loosen, which affects the installation stability.
A pile cap structure including a damping sleeve and a cushioning spring is designed. The pile hammer is buffered by the combination of the damping sleeve and a cushioning spring, and a limit abutment assembly is set to ensure the stable installation of the bolts.
The buffering effect of the pile hammer is improved, the damage to the pile hammer and pile body is reduced by impact force, the pile driving efficiency and the working quality of the equipment are ensured, the noise during pile driving is reduced, and the installation stability of the pile cap and pile body is improved.
Smart Images

Figure CN222923741U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of pile caps of pile drivers, and particularly relates to a pile cap structure for a pile driver. Background Technique
[0002] The pile cap (or pile cap, hammer cap) of a pile driver is one of the important components of a pile driver. It is located between the pile hammer and the pile, and its main function is to transmit the impact force of the pile hammer to the pile, while protecting the pile head and the pile hammer from damage. The structural design of the pile cap needs to consider multiple factors, including force transmission, durability, and material selection.
[0003] The existing pile caps of pile drivers have poor buffering effects on pile hammers during use, are prone to damage after long-term use, have a short service life of the equipment, and have poor impact force conduction, unable to ensure the force-receiving effect of the pile head. During installation, the bolts are prone to looseness, affecting the installation stability. Content of the Utility Model
[0004] To solve the problems raised in the above background technique, the utility model provides a pile cap structure for a pile driver, which has the characteristics of good buffering effect and stable installation.
[0005] To achieve the above object, the utility model provides the following technical solution: A pile cap structure for a pile driver, including a pile cap main body. A damping sleeve I is arranged inside the pile cap main body, a damping sleeve II is arranged inside the damping sleeve I, a buffer spring is arranged inside the damping sleeve II, a connecting seat is arranged at the upper end of the buffer spring, an installation cover is arranged at the upper end of the connecting seat, a fixing sleeve is arranged at the bottom end of the installation cover corresponding to the damping sleeve I, a fixing block is arranged inside the fixing sleeve, limiting and abutting components are symmetrically arranged on the surface of the pile cap main body, and a plurality of rubber blocks are arranged at the edge of the bottom end of the installation cover.
[0006] Preferably, the connecting seat and the fixing block are connected through a bolt passing through, and the buffer spring is fixed inside the connecting seat and the pile cap main body by brazing.
[0007] Preferably, a fixing steel plate is arranged in the middle inside the pile cap main body, and an installation cavity is arranged at the bottom end inside the pile cap main body.
[0008] Preferably, the limiting and abutting component includes a threaded hole, an abutting block, a sliding block, a limiting spring, and a guiding seat. Among them, guiding seats are symmetrically arranged on the surface of the pile cap main body, limiting springs are symmetrically arranged inside the guiding seats, a sliding block is arranged at one end of the limiting spring, an abutting block is arranged on one side of the sliding block, and a threaded hole is arranged inside the pile cap main body corresponding to the abutting block.
[0009] Preferably, a finger groove is arranged inside the sliding block, and a guiding groove is arranged inside the guiding seat corresponding to the sliding block.
[0010] Preferably, a buffer pad is provided on the bottom surface of the fixing steel plate.
[0011] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0012] 1. By using the damping sleeve and the buffer spring in cooperation, the present utility model buffers the pile hammer, reduces the damage to the pile hammer and the pile body caused by the impact force, ensures the driving efficiency of the pile body, improves the working quality of the equipment, and reduces the noise generated during pile driving.
[0013] 2. By providing the limiting abutting component, the present utility model ensures the stability of the bolt for installing the pile cap, prevents the bolts from loosening, ensures that the pile cap is tightly and firmly installed on the pile body, prevents energy loss and deviation, and ensures the working quality of the pile driver. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 is a schematic structural diagram of the present utility model;
[0015] Figure 2 is a schematic structural diagram of the installation cover of the present utility model;
[0016] Figure 3 is a schematic structural diagram of the limiting abutting component of the present utility model;
[0017] Figure 4 is a sectional view of the main structure of the pile cap of the present utility model.
[0018] In the figure: 1. Installation cover; 2. First damping sleeve; 3. Pile cap main body; 4. Limiting abutting component; 41. Threaded hole; 42. Abutting block; 43. Sliding block; 44. Limiting spring; 45. Guide seat; 5. Buffer spring; 6. Second damping sleeve; 7. Connecting seat; 8. Fixed block; 9. Fixed sleeve; 10. Rubber block. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0019] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0020] Embodiment 1
[0021] Please refer to Figures 1-4, the present utility model provides the following technical solutions: A pile cap structure for a pile driver, including a pile cap main body 3, a damping sleeve 2 is arranged inside the pile cap main body 3, a damping sleeve 6 is arranged inside the damping sleeve 2, a buffer spring 5 is arranged inside the damping sleeve 6, a connecting seat 7 is arranged at the upper end of the buffer spring 5, an installation cover 1 is arranged at the upper end of the connecting seat 7, a fixing sleeve 9 is arranged at the bottom end of the installation cover 1 corresponding to the damping sleeve 2, a fixing block 8 is arranged inside the fixing sleeve 9, limiting and abutting components 4 are symmetrically arranged on the surface of the pile cap main body 3, and a plurality of rubber blocks 10 are arranged at the edge of the bottom end of the installation cover 1.
[0022] Specifically, the connecting seat 7 and the fixing block 8 are connected through bolts passing through, and the buffer spring 5 is fixed inside the connecting seat 7 and the pile cap main body 3 by brazing.
[0023] By adopting the above technical solution, the use quality of the buffer spring 5 is ensured, and the use strength of the equipment is ensured.
[0024] Specifically, a fixing steel plate is arranged in the middle inside the pile cap main body 3, and an installation cavity is arranged at the bottom end inside the pile cap main body 3.
[0025] By adopting the above technical solution, the stability and firmness of the installation of the pile cap main body 3 are ensured, and the use quality is guaranteed.
[0026] Specifically, a buffer pad is arranged on the bottom surface of the fixing steel plate.
[0027] By adopting the above technical solution, the buffer effect between the pile cap main body 3 and the pile body is strengthened, and the protection quality of the pile body is improved.
[0028] When this embodiment is in use: When the pile hammer of the pile driver drops, the pile hammer hits the installation cover 1 and makes it move downward. At the same time, the fixing sleeve 9 moves downward along the inner wall of the damping sleeve 2, the connecting seat 7 at the bottom end of the fixing block 8 moves downward along the inside of the damping sleeve 6, and the buffer spring 5 is compressed by the force. When the installation cover 1 contacts the pile cap main body 3, the impact force can be transmitted to the pile body. When the pile hammer moves upward, the buffer spring 5 resets to push the connecting seat 7 and the installation cover 1 above it up again for the next buffer, ensuring the use effect of the pile cap main body 3 and reducing the vibration of the pile body and the noise generated by pile driving.
[0029] Embodiment 2
[0030] The difference between this embodiment and Embodiment 1 is: Specifically, the limiting and abutting component 4 includes a threaded hole 41, an abutting block 42, a sliding block 43, a limiting spring 44 and a guiding seat 45. Among them, guiding seats 45 are symmetrically arranged on the surface of the pile cap main body 3, limiting springs 44 are symmetrically arranged inside the guiding seats 45, a sliding block 43 is arranged at one end of the limiting spring 44, an abutting block 42 is arranged on one side of the sliding block 43, and a threaded hole 41 is arranged inside the pile cap main body 3 corresponding to the abutting block 42.
[0031] By adopting the above technical solution, when the pile driver is in use, the pile cap main body 3 can be installed at the upper end of the pile head to protect it. Adjust the pile cap main body 3 to the pile top, then pull the sliding block 43 to compress the limit spring 44, and then fix the pile cap main body 3 by passing a bolt through the threaded hole 41. Release the sliding block 43 to make the limit spring 44 reset, and at the same time, the abutting block 42 abuts against the nut of the bolt to position it, preventing the bolt from loosening during the pile driving process and causing the pile cap main body 3 to become loose, improving the stability and firmness of the equipment during use and ensuring the installation strength.
[0032] Specifically, a finger groove is provided inside the sliding block 43, and a guide groove corresponding to the sliding block 43 is provided inside the guide seat 45.
[0033] By adopting the above technical solution, the convenience of using the sliding block 43 is improved, the adjustment efficiency is ensured, and human resources are saved.
[0034] In the use of this embodiment: when the pile driver is in use, the pile cap main body 3 can be installed at the upper end of the pile head to protect it. Adjust the pile cap main body 3 to the pile top, then pull the sliding block 43 to compress the limit spring 44, and then fix the pile cap main body 3 by passing a bolt through the threaded hole 41. Release the sliding block 43 to make the limit spring 44 reset, and at the same time, the abutting block 42 abuts against the nut of the bolt to position it, preventing the bolt from loosening during the pile driving process and causing the pile cap main body 3 to become loose, improving the stability and firmness of the equipment during use and ensuring the installation strength.
[0035] The working principle and usage process of the present utility model: when the present utility model is in use, when the pile driver is in use, the pile cap main body 3 can be installed at the upper end of the pile head to protect it. Adjust the pile cap main body 3 to the pile top, then pull the sliding block 43 to compress the limit spring 44, and then fix the pile cap main body 3 by passing a bolt through the threaded hole 41. Release the sliding block 43 to make the limit spring 44 reset, and at the same time, the abutting block 42 abuts against the nut of the bolt to position it, preventing the bolt from loosening during the pile driving process and causing the pile cap main body 3 to become loose, improving the stability and firmness of the equipment during use and ensuring the installation strength;
[0036] When the pile hammer of the pile driver drops, the pile hammer impacts the mounting cover 1 and makes it move downward. At the same time, the fixed sleeve 9 moves downward along the inner wall of the damping sleeve 1, and the connecting seat 7 at the bottom end of the fixed block 8 moves downward along the inside of the damping sleeve 2, and the buffer spring 5 is compressed under force. When the mounting cover 1 contacts the pile cap main body 3, the impact force can be transmitted to the pile body. When the pile hammer moves upward, the buffer spring 5 resets to push the connecting seat 7 and the mounting cover 1 above it up again for the next buffering, ensuring the usage effect of the pile cap main body 3, reducing the vibration of the pile body and the noise generated by pile driving.
[0037] Although embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.
Claims
1. A pile cap structure for a pile driver, comprising a pile cap body (3), characterized in that: A damping sleeve 1 (2) is arranged inside the pile cap body (3), a damping sleeve 2 (6) is arranged inside the damping sleeve 1 (2), a buffer spring (5) is arranged inside the damping sleeve 2 (6), a connecting seat (7) is arranged at the upper end of the buffer spring (5), a mounting cover (1) is arranged at the upper end of the connecting seat (7), a fixing sleeve (9) is arranged at the bottom end of the mounting cover (1) corresponding to the damping sleeve 1 (2), a fixing block (8) is arranged inside the fixing sleeve (9), a limited position abutment assembly (4) is symmetrically arranged on the surface of the pile cap body (3), and a plurality of rubber blocks (10) are arranged at the bottom edge of the mounting cover (1).
2. A pile cap structure for a pile driver according to claim 1, characterized in that: The connection seat (7) and the fixing block (8) are connected through bolts, and the buffer spring (5) is fixed inside the connection seat (7) and the pile cap body (3) by brazing.
3. A pile cap structure for a pile driver according to claim 2, characterized in that: A fixing steel plate is arranged in the middle of the pile cap body (3), and an installation cavity is arranged at the bottom end of the pile cap body (3).
4. A pile cap structure for a pile driver according to claim 1, characterized in that: The limit abutment assembly (4) comprises a threaded hole (41), an abutment block (42), a sliding block (43), a limit spring (44) and a guide seat (45), wherein the surface of the pile cap body (3) is symmetrically provided with the guide seat (45), the inside of the guide seat (45) is symmetrically provided with the limit spring (44), one end of the limit spring (44) is provided with the sliding block (43), one side of the sliding block (43) is provided with the abutment block (42), and the inside of the pile cap body (3) is provided with a threaded hole (41) corresponding to the abutment block (42).
5. A pile cap structure for a pile driver according to claim 4, characterized in that: The sliding block (43) is provided with a finger groove inside, and the guide seat (45) is provided with a guide groove inside corresponding to the sliding block (43).
6. A pile cap structure for a pile driver according to claim 3, characterized in that: A buffer pad is arranged on the bottom end surface of the fixed steel plate.