Exhaust adjusting device for sintering furnace

By designing the exhaust gas adjustment device for sintering furnaces, using the plug-in valve and the rack and rack module to achieve accurate regulation of gas flow, the problems of operation hazards and inaccurate adjustment in the prior art are solved, and the product quality is improved.

CN222925057UActive Publication Date: 2025-05-30SUZHOU HUIKE EQUIP CO LTD
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Patent Information

Application Number
CN202421961802.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-14
Publication Date
2025-05-30
Estimated Expiration
2034-08-14

AI Technical Summary

Technical Problem

The regulating valve of the existing sintered furnace exhaust system requires personnel to climb to the top of the furnace body for adjustment. The operating environment is harsh and dangerous, and the inaccurate adjustment affects the product quality.

Method used

An exhaust gas adjustment device for sintering furnace is designed, including an exhaust chimney and a plug-in valve installed at the top of the sintering furnace. The movement of the valve plate is achieved through a rack and rack module and a control handle, and a dial and pointer are set to accurately control the gas flow.

Benefits of technology

Changing the operating position from the top of the furnace body to the side reduces the risk of personnel operation, and through the coordination of the dial and pointer, the precise adjustment of the exhaust volume is achieved and the product quality is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of exhaust structures, in particular to an exhaust adjusting device for a sintering furnace. Comprising an exhaust chimney installed at the top end of the sintering furnace and an exhaust adjusting mechanism for controlling the flow of exhaust gas in the exhaust chimney. The exhaust adjusting mechanism comprises a gate valve mounted on the exhaust chimney, the gate valve comprises a valve plate and a valve body, and the valve plate is controlled to move in the valve body through a driving assembly; the driving assembly comprises a gear and rack module and an adjusting handle, the gear and rack module comprises a gear and a rack meshed with the gear, and the adjusting handle drives the gear to rotate in situ; the adjusting handle is sleeved with a dial used for indicating the rotating angle of the adjusting handle, and a pointer is fixedly installed on the adjusting handle. According to the utility model, personnel who operate the gate valve stand at the side part of the furnace body instead of the original top part of the furnace body, so that the risk that the personnel fall from a high place and are scalded by high temperature when operating at the top part of the furnace body is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of exhaust structures, and particularly relates to an exhaust gas regulating device for a sintering furnace. Background Art

[0002] A sintering furnace is a special device that enables powder compacts to obtain the required physical and mechanical properties as well as microstructures through sintering. The sintering furnace is used to dry the slurry on the silicon wafer, remove the organic components in the slurry, and complete the sintering of the aluminum back field and grid lines. The exhaust structure of the sintering furnace mainly includes an exhaust system, which is one of the important components of the sintering furnace and is designed to discharge the flue gas and waste gas generated in the furnace chamber to ensure the stability of the atmosphere in the furnace chamber. The design and implementation of the exhaust system are crucial for the success of the sintering process because it directly affects the control of the oxygen content during the sintering process, thereby affecting the product quality. The basic composition of the exhaust system includes an exhaust pipe, which is connected to the exhaust pipe of the sintering furnace and is internally provided with cylindrical filter bags. These filter bags are used to capture and filter the particulate matter in the flue gas to prevent environmental pollution and also protect the normal operation of the sintering furnace.

[0003] In the prior art, a regulating valve is generally provided at the outlet of the exhaust system. Adjusting the opening degree of the regulating valve requires personnel to climb to the top of the furnace body for adjustment. The temperature at the top of the furnace body is very high, the personnel operating environment is extremely harsh, and the work at height is very dangerous. At the same time, the regulating valve generally has no scale indication for showing the opening degree of the regulating valve, and it is impossible to accurately adjust the exhaust gas volume of the sintering furnace, resulting in inaccurate control of the atmosphere in the furnace and thus affecting the product quality. Aiming at solving the problems existing in the prior art, an exhaust gas regulating device for a sintering furnace is proposed. Content of the Utility Model

[0004] The purpose of the utility model is to provide an exhaust gas regulating device for a sintering furnace to solve the problem that in the prior art, adjusting the opening degree of the regulating valve of the exhaust system of the sintering furnace requires personnel to climb to the top of the furnace body for adjustment, and the temperature at the top of the furnace body is very high, and the personnel operating environment is extremely harsh.

[0005] The technical solution of the utility model is: an exhaust gas regulating device for a sintering furnace, comprising: an exhaust chimney installed at the top end of the sintering furnace, and an exhaust gas regulating mechanism for controlling the flow rate of the gas discharged from the exhaust chimney; the exhaust gas regulating mechanism includes a slide gate valve installed on the exhaust chimney, the slide gate valve includes a valve plate and a valve body, and the movement of the valve plate inside the valve body is controlled by a driving component; the driving component includes a gear-rack module and an adjusting handle, the gear-rack module includes a gear and a rack meshing with the gear, and the adjusting handle drives the gear to rotate in place.

[0006] Preferably, a dial is sleeved on the outer periphery of the adjusting handle to indicate the rotation angle of the adjusting handle, and a pointer is fixedly installed on the adjusting handle.

[0007] Preferably, the adjusting handle includes a connecting rod fixedly connected to the gear and a handle portion connected to the connecting rod. The connecting rod is installed on the base through a bearing, and the axial direction of the connecting rod is the same as that of the gear.

[0008] Preferably, the rack is installed on the bottom surface of the valve plate, and the rack is located above the gear.

[0009] Preferably, the dial is sleeved on the outer periphery of the connecting rod, and the dial and the pointer are located at one end of the connecting rod where the adjusting handle is located.

[0010] Preferably, the length direction of the rack is perpendicular to the axial direction of the connecting rod.

[0011] Preferably, a frame is installed on the side of the sintering furnace in the width direction. A support frame is installed on the frame. The connecting rod is erected on the support frame, and the dial is fixed on the support frame; the axial direction of the connecting rod is parallel to the width direction of the sintering furnace.

[0012] Preferably, the pointer is located between the support frame and the handle portion.

[0013] Preferably, there are multiple exhaust chimneys, and the multiple exhaust chimneys converge to the main exhaust pipe of the furnace body; an exhaust adjustment mechanism for controlling the flow rate of the discharged gas is provided in each exhaust chimney.

[0014] Compared with the prior art, the advantages of the present utility model are:

[0015] (1) An exhaust adjustment device for a sintering furnace in the present utility model includes an exhaust chimney installed at the top of the sintering furnace and an exhaust adjustment mechanism for controlling the flow rate of the discharged gas in the exhaust chimney. The exhaust adjustment mechanism includes a flap valve installed on the exhaust chimney. The flap valve includes a valve plate and a valve body, and the movement of the valve plate inside the valve body is controlled by a driving component; in the present utility model, the position where the operator of the flap valve stands is changed from the original top of the furnace body to the side of the furnace body, avoiding the risks of falling from a height and high-temperature scalding when the operator operates on the top of the furnace body.

[0016] (2) A dial and a pointer are provided in the present utility model, which can accurately control the flow rate of the discharged gas from the exhaust chimney. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The present utility model will be further described below in conjunction with the drawings and embodiments:

[0018] Figure 1 It is the right view of an exhaust adjustment device for a sintering furnace described in this embodiment;

[0019] Figure 2The front view of a partial structure of the exhaust gas regulating device for a sintering furnace described in this embodiment;

[0020] Figure 3 The front view of the exhaust gas regulating mechanism described in this embodiment;

[0021] Figure 4 The top view of the exhaust gas regulating mechanism described in this embodiment.

[0022] Wherein: 1. Exhaust chimney, 2. Exhaust main pipe, 3. Valve plate, 4. Gear, 5. Rack, 6. Dial, 7. Pointer, 8. Connecting rod, 9. Base, 10. Frame body, 11. Support frame, 12. Handle part. Detailed implementation manners

[0023] The following combines specific embodiments to further elaborate on the content of the present utility model:

[0024] In the description of the utility model, it should be understood that the orientation or positional relationships indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. are based on the orientation or positional relationships shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the utility model.

[0025] As Figure 1 、 Figure 2 shown, an exhaust gas regulating device for a sintering furnace includes: an exhaust chimney 1 installed at the top of the sintering furnace and an exhaust gas regulating mechanism for controlling the flow rate of the gas discharged from the exhaust chimney 1; there can be multiple exhaust chimneys 1, and multiple exhaust chimneys 1 converge to the furnace body exhaust main pipe 2; an exhaust gas regulating mechanism for controlling the flow rate of the discharged gas is provided in each exhaust chimney 1.

[0026] As Figure 3 、 Figure 4As shown in the figure, the exhaust gas regulating mechanism includes a sluice valve installed on the exhaust chimney 1. The sluice valve includes a valve plate 3 and a valve body, and the movement of the valve plate 3 inside the valve body is controlled by a driving assembly. The driving assembly includes a gear-rack module and an adjusting handle. The gear-rack module includes a gear 4 and a rack 5 meshing with the gear 4, and the adjusting handle drives the gear 4 to rotate in place. A dial 6 is sleeved on the outer periphery of the adjusting handle to indicate the rotation angle of the adjusting handle, and a pointer 7 is fixedly installed on the adjusting handle. The adjusting handle includes a connecting rod 8 fixedly connected to the gear 4 and a handle part 12 connected to the connecting rod 8. The connecting rod 8 is installed on a base 9 through a bearing. Further, the dial 6 is sleeved on the outer periphery of the connecting rod 8 (there is no connection relationship between the dial 6 and the connecting rod 8), and the dial 6 and the pointer 7 are located at one end of the connecting rod 8 where the adjusting handle is located. A frame 10 is installed on the side of the sintering furnace in the width direction. A support frame 11 is installed on the frame 10. The connecting rod 8 is erected on the support frame 11, and the dial 6 is fixed on the support frame 11. The setting of the frame 10 is to match the length of the connecting rod 8. The connecting rod 8 is as long as possible, so that the worker can be as far away from the sintering furnace as possible when turning the handle part 12, avoiding scalding or being baked by high temperature. The pointer 7 is located between the support frame 11 and the handle part 12 and in front of the dial 6. This setting facilitates the worker to see the angle of rotation of the pointer 7 relative to the dial 6 when turning the handle part 12. The rack 5 is installed on the bottom surface of the valve plate 3, and the rack 5 is located above the gear 4. The length direction of the rack 5 is perpendicular to the axial direction of the connecting rod 8, and the axial direction of the connecting rod 8 is the same as the axial direction of the gear 4; the axial direction of the connecting rod 8 is parallel to the width direction of the sintering furnace; this setting greatly saves the installation space of the exhaust gas regulating mechanism on the sintering furnace.

[0027] The working principle of an exhaust gas regulating device for a sintering furnace in the present utility model is as follows: when it is necessary to adjust the flow rate of the exhaust gas discharged from the exhaust chimney 1, turn the handle part 12, which drives the gear 4 to rotate in place. Since the gear 4 meshes with the rack 5, the gear 4 rotates in place and drives the rack 5 to move along its length direction, and then drives the valve plate 3 fixed on the rack 5 to move inside the valve body, thereby realizing the adjustment of the flow rate of the exhaust gas discharged from the exhaust chimney 1; at the same time, the pointer 7 rotates with the connecting rod 8, and the flow rate of the exhaust gas discharged from the exhaust chimney 1 can be accurately controlled by the angle of rotation of the pointer 7 relative to the dial 6.

[0028] The above embodiments are only for illustrating the technical concept and features of the present utility model, and the purpose is to enable those who are familiar with this technology to understand the content of the present utility model and implement it accordingly. It is not intended to limit the protection scope of the present utility model. For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above exemplary embodiments, and without departing from the spirit or basic features of the present utility model, the present utility model can be implemented in other specific forms. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, it is intended to embrace all changes that fall within the meaning and scope of the equivalent elements of the claims in the present utility model.

Claims

1. An exhaust gas regulating device for a sintering furnace, characterized in that: include: An exhaust chimney installed on the top of the sintering furnace and an exhaust regulating mechanism for controlling the flow rate of exhaust gas in the exhaust chimney; the exhaust regulating mechanism includes a gate valve installed on the exhaust chimney, the gate valve includes a valve plate and a valve body, and the movement of the valve plate inside the valve body is controlled by a driving component; the driving component includes a gear rack module and an adjusting handle, the gear rack module includes a gear and a rack meshing with the gear, and the adjusting handle drives the gear to rotate in situ.

2. The exhaust gas regulating device for a sintering furnace according to claim 1, characterized in that: A dial is mounted on the outer periphery of the adjusting handle to indicate the rotation angle of the adjusting handle, and a pointer is fixedly mounted on the adjusting handle.

3. The exhaust gas regulating device for a sintering furnace according to claim 2, characterized in that: The adjustment handle comprises a connecting rod fixedly connected to the gear and a handle portion connected to the connecting rod. The connecting rod is installed on the base through a bearing, and the axial direction of the connecting rod is in the same direction as the axial direction of the gear.

4. The exhaust gas regulating device for a sintering furnace according to claim 1, characterized in that: The rack is installed on the bottom surface of the valve plate, and the rack is located above the gear.

5. The exhaust gas regulating device for a sintering furnace according to claim 3, characterized in that: The scale plate is sleeved on the outer circumference of the connecting rod, and the scale plate and the pointer are located at one end of the connecting rod where the adjusting handle is located.

6. The exhaust gas regulating device for a sintering furnace according to claim 3, characterized in that: The length direction of the rack is perpendicular to the axial direction of the connecting rod.

7. The exhaust gas regulating device for a sintering furnace according to claim 3, characterized in that: A frame is installed on the side of the sintering furnace in the width direction, a support frame is installed on the frame, the connecting rod is mounted on the support frame, and the dial is fixed on the support frame; the axial direction of the connecting rod is parallel to the width direction of the sintering furnace.

8. The exhaust gas regulating device for a sintering furnace according to claim 7, characterized in that: The pointer is located between the support frame and the handle portion.

9. The exhaust gas regulating device for a sintering furnace according to claim 1, characterized in that: There are multiple exhaust chimneys, which converge into the furnace exhaust main pipeline; each exhaust chimney is provided with an exhaust regulating mechanism for controlling the exhaust gas flow rate.