Pipeline structure with filtering structure for surfactant production
By designing a filter structure in the pipeline structure for surfactant production, using an annular seat and a filter mesh to filter particulate impurities, and achieving dual filtration through valve control, the problem of impurities accumulation in the pipeline is solved, and the transportation purity and pipeline life are improved.
Patent Information
- Application Number
- CN202421691277.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-17
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-07-17
AI Technical Summary
The pipeline structure for surfactant production is difficult to filter and clean the internal particulate impurities during the transportation process, resulting in pipeline blockage and accumulation of impurities, affecting the conveying efficiency and product quality.
A pipeline structure with a filter structure is designed, including a filter structure between the first body tube and the second body tube, and a ring seat and a filter mesh are used to filter particulate impurities, and dual-channel filtration is realized through valve control without shutdown.
Effectively filter and remove particulate impurities in surfactants, improve transport purity, reduce impurities accumulation, extend the service life of the pipeline, and achieve protection and dehumidification effects on the outside of the pipeline.
Smart Images

Figure CN222925186U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of surfactant production and processing, and specifically relates to a pipeline structure for surfactant production with a filtering structure. Background Technique
[0002] Surfactants, also known as interfacial active agents, are compounds that can significantly reduce the surface tension or interfacial tension between two liquids, between a liquid and a gas, or between a liquid and a solid. They can be used as detergents, wetting agents, emulsifiers, foaming agents, and dispersants, and are widely used. During the production and processing of surfactants, pipeline structures are needed to facilitate the transportation and transfer of the produced surfactants.
[0003] However, when the pipeline structure for surfactant production is used to transport the produced surfactants, some particulate impurities contained in the surfactants will enter the interior of the transport pipeline along with the flow. During long-term transportation and use, a large amount of impurities will accumulate inside the pipeline and form scale, which will not only block the surfactants transported inside the pipeline, but also be difficult to clean later. There are deficiencies. When the pipeline is used to transport surfactants, it is not convenient to filter the particulate impurities inside the surfactants.
[0004] Now, a new pipeline structure for surfactant production with a filtering structure is proposed to solve the above deficiencies. Content of the Utility Model
[0005] The purpose of the utility model is to provide a pipeline structure for surfactant production with a filtering structure to solve the problem of inconvenient filtering of particulate impurities inside the surfactants proposed in the above background technique.
[0006] To achieve the above purpose, the utility model provides the following technical solution: A pipeline structure for surfactant production with a filtering structure, including a first main pipe and a second main pipe. The second main pipe is arranged on the right side of the first main pipe, and a filtering structure for filtering particulate impurities in the surfactants transported inside the pipeline is arranged between the first main pipe and the second main pipe;
[0007] The filtering structure includes a first connecting pipe, a first valve, a first main pipe, a second connecting pipe, a second valve, a third connecting pipe, a connecting plate, an annular seat, mounting bolts, a fourth connecting pipe, a third valve, a connecting seat, a fifth connecting pipe, a fourth valve, a sixth connecting pipe, a sealing gasket, a filter screen and threaded holes. The right side of the bottom end of the first main pipe is fixedly welded with the second connecting pipe, and the bottom end of the second connecting pipe is provided with the first connecting pipe. A first valve is fixed between the first connecting pipe and the second connecting pipe. The right side of the first main pipe is provided with the third connecting pipe. A second valve is fixed between the first main pipe and the third connecting pipe. The left side of the second main pipe is provided with the fourth connecting pipe. A third valve is fixed between the second main pipe and the fourth connecting pipe. The bottom end of the second main pipe is fixedly welded with the fifth connecting pipe, and the bottom end of the fifth connecting pipe is provided with the sixth connecting pipe. A fourth valve is fixed between the sixth connecting pipe and the fifth connecting pipe. Connecting plates are respectively fixedly welded on the right sides of the outer parts of the third connecting pipe and the first connecting pipe and on the left sides of the outer parts of the fourth connecting pipe and the sixth connecting pipe. An annular seat is arranged on the right side of the connecting plate. A filter screen is fixed inside the annular seat. Sealing gaskets are respectively arranged on both sides of the annular seat. Threaded holes are respectively formed in the inner parts on both sides of the annular seat. Mounting bolts are arranged on the connecting plate.
[0008] Further, the first connecting pipe is internally communicated with the second connecting pipe through the first valve. The second connecting pipe is internally communicated with the first main pipe. The first main pipe is internally communicated with the third connecting pipe through the second valve. The fourth connecting pipe is internally communicated with the second main pipe through the third valve. The second main pipe is internally communicated with the fifth connecting pipe. The fifth connecting pipe is internally communicated with the sixth connecting pipe through the fourth valve.
[0009] Further, the mounting bolts penetrate through the inside of the connecting plate. Six groups of the mounting bolts are annularly and equidistantly arranged on one side of the connecting plate. Six groups of the threaded holes are annularly and equidistantly formed in the inner parts on both sides of the annular seat. The mounting bolts penetrate through the inside of the sealing gasket.
[0010] Preferably, the rear ends of the outer parts of the first main pipe and the second main pipe are provided with a housing, and the front end of the housing is provided with a cover plate. Fixing frames are respectively fixed on both sides of the front end of the top of the housing. Connecting feet are respectively fixed on both sides of the top end of the cover plate. Through holes are respectively formed in the top ends of both sides of the housing.
[0011] Further, the connecting feet and the inner parts of the fixing frames are hinged. Threaded holes are respectively formed in the bottom parts of both sides of the front end of the housing. Locking rods respectively penetrate through the bottom parts of both sides of the front end of the cover plate, and external threads are formed on the outer parts of the locking rods. A handle is fixed at the bottom of the front end of the cover plate.
[0012] Furthermore, activated carbon packets are placed at the bottom inside the outer shell, and multiple groups of activated carbon packets are placed.
[0013] Preferably, a connection seat is fixedly welded to the left side of the front end of the second main pipe, and an installation opening is formed inside the front end of the connection seat. A water faucet is arranged at the front end of the connection seat.
[0014] Furthermore, the rear end of the water faucet is rotationally and fixedly connected to the inside of the installation opening by means of threads.
[0015] Compared with the prior art, the beneficial effects of the present utility model are as follows: The pipeline structure for surfactant production with a filtering structure not only realizes the convenient filtering treatment of particulate impurities inside the surfactant, realizes the convenient protection and rust prevention of the outside of the conveying pipeline, but also realizes the convenient sampling and inspection of the surfactant conveyed inside the pipeline;
[0016] (1) By providing a first connecting pipe, a first valve, a first main pipe, a second connecting pipe, a fixing frame, a second valve, a third connecting pipe, a third connecting pipe, a connecting plate, an annular seat, mounting bolts, a fourth connecting pipe, a third valve, a second main pipe, a fifth connecting pipe, a fourth valve, a sixth connecting pipe, screw holes, activated carbon packets, sealing gaskets, a filter screen and threaded holes, when the pipeline is used to convey the surfactant liquid during production, an annular seat is installed between the first main pipe and the second main pipe. Some particulate impurities in the surfactant can be assisted in filtering and removing through the filter screen arranged inside the annular seat, improving the purity of the conveyed surfactant and reducing the impurities attached to the inside of the pipeline during the conveying process. At the same time, when cleaning or replacing the filter screen between the first main pipe and the second main pipe, the second valve and the third valve can be closed first, and then the first valve and the fourth valve can be opened. The surfactant conveyed in the first main pipe is communicated to the second main pipe through the first connecting pipe and the sixth connecting pipe for conveying. During the processing of the filtering component, dual-channel filtering is carried out without stopping the machine, and the filtering and conveying work can be continuously carried out;
[0017] (2) By providing an outer shell, a fixing frame, screw holes, activated carbon packets, connecting feet, a cover plate and a locking rod, when the surfactant conveying pipeline is installed and used, at the rear end of the pipeline, the provided outer shell can be clamped forward into the outside of the first connecting pipe and the second main pipe by using the perforations on both sides. Then, the activated carbon packets can be placed inside the outer shell, and then the cover plate can be clamped and fixed on the outer shell. The provided outer shell and cover plate can provide external anti-collision protection for the surfactant conveying pipeline assembly. At the same time, the multiple groups of activated carbon packets provided can assist in dehumidifying the air outside the pipeline, maintaining a dry environment and reducing the moisture and rust of the outside of the pipeline;
[0018] (3) By providing a second main pipe, a connecting seat, a faucet, and an installation port, when the pipeline is used to transport surfactants, at the front end of the connecting seat, the faucet can be threadedly rotated and installed inside the connecting seat. After that, by opening the faucet, the surfactants transported inside the pipeline can be released for sampling inspection. At the same time, when sampling is not required, an external plug can be selected to be screwed into the installation port to block the connecting seat, and it can also be used to install a pressure gauge to monitor the transport pressure of the surfactants inside the pipeline. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 is a front sectional structural view of the present utility model;
[0020] Figure 2 is a side structural view of the annular seat of the present utility model;
[0021] Figure 3 is a partial side sectional structural view of the outer shell of the present utility model;
[0022] Figure 4 is an enlarged partial side sectional structural view of the connecting seat of the present utility model.
[0023] In the figure: 1, the first connecting pipe; 2, the outer shell; 3, the first valve; 4, the first main pipe; 5, the second connecting pipe; 6, the fixing frame; 7, the second valve; 8, the third connecting pipe; 9, the connecting plate; 10, the annular seat; 11, the installation bolt; 12, the fourth connecting pipe; 13, the third valve; 14, the second main pipe; 15, the connecting seat; 16, the fifth connecting pipe; 17, the fourth valve; 18, the sixth connecting pipe; 19, the screw hole; 20, the activated carbon packet; 21, the sealing gasket; 22, the filter net; 23, the threaded hole; 24, the connecting foot; 25, the cover plate; 26, the locking rod; 27, the faucet; 28, the installation port. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0024] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0025] Embodiment 1: Please refer to Figures 1-4 , a pipeline structure for surfactant production with a filtering structure, including a first main pipe 4 and a second main pipe 14. The second main pipe 14 is arranged on the right side of the first main pipe 4, and a filtering structure for filtering particulate impurities in the surfactants transported inside the pipeline is arranged between the first main pipe 4 and the second main pipe 14;
[0026] The filtering structure includes a first connecting pipe 1, a first valve 3, a first main pipe 4, a second connecting pipe 5, a second valve 7, a third connecting pipe 8, a connecting plate 9, an annular seat 10, mounting bolts 11, a fourth connecting pipe 12, a third valve 13, a connecting seat 15, a fifth connecting pipe 16, a fourth valve 17, a sixth connecting pipe 18, a sealing gasket 21, a filter screen 22, and threaded holes 23. The right side of the bottom end of the first main pipe 4 is fixedly welded with the second connecting pipe 5, and the bottom end of the second connecting pipe 5 is provided with the first connecting pipe 1. A first valve 3 is fixed between the first connecting pipe 1 and the second connecting pipe 5. The right side of the first main pipe 4 is provided with the third connecting pipe 8, and a second valve 7 is fixed between the first main pipe 4 and the third connecting pipe 8. The left side of the second main pipe 14 is provided with the fourth connecting pipe 12, and a third valve 13 is fixed between the second main pipe 14 and the fourth connecting pipe 12. The bottom end of the second main pipe 14 is fixedly welded with the fifth connecting pipe 16, and the bottom end of the fifth connecting pipe 16 is provided with the sixth connecting pipe 18. A fourth valve 17 is fixed between the sixth connecting pipe 18 and the fifth connecting pipe 16. Connecting plates 9 are respectively fixedly welded to the right side of the outside of the third connecting pipe 8 and the first connecting pipe 1 and the left side of the outside of the fourth connecting pipe 12 and the sixth connecting pipe 18. An annular seat 10 is provided on the right side of the connecting plate 9. A filter screen 22 is fixed inside the annular seat 10. Sealing gaskets 21 are respectively provided on both sides of the annular seat 10. Threaded holes 23 are respectively formed in the inner parts on both sides of the annular seat 10 in an annular equidistant manner. Mounting bolts 11 are provided on the connecting plate 9;
[0027] The first connecting pipe 1 communicates with the inside of the second connecting pipe 5 through the first valve 3. The second connecting pipe 5 communicates with the inside of the first main pipe 4. The first main pipe 4 communicates with the inside of the third connecting pipe 8 through the second valve 7. The fourth connecting pipe 12 communicates with the inside of the second main pipe 14 through the third valve 13. The second main pipe 14 communicates with the inside of the fifth connecting pipe 16. The fifth connecting pipe 16 communicates with the inside of the sixth connecting pipe 18 through the fourth valve 17. The mounting bolts 11 penetrate through the inside of the connecting plate 9. Six groups of mounting bolts 11 are annularly and equidistantly arranged on one side of the connecting plate 9. Six groups of threaded holes 23 are annularly and equidistantly formed in the inner parts on both sides of the annular seat 10. The mounting bolts 11 penetrate through the inside of the sealing gasket 21;
[0028] Specifically, as Figure 1 and Figure 2As shown in the figure, an annular seat 10 is installed between the first main pipe 4 and the second main pipe 14. Some particulate impurities in the surfactant can be assisted in filtering and removing through the filter screen 22 arranged inside the annular seat 10, improving the purity inside the transported surfactant. At the same time, when cleaning or replacing the filter screen 22 between the first main pipe 4 and the second main pipe 14, the second valve 7 and the third valve 13 can be closed first, and then the first valve 3 and the fourth valve 17 are opened. The surfactant transported in the first main pipe 4 is communicated to the second main pipe 14 through the first connecting pipe 1 and the sixth connecting pipe 18 for transportation. During the processing of the filtering component, there is no need to stop the machine, and the filtering and transportation work can be continuously carried out. After the installation bolts 11 are screwed out of the threaded holes 23 respectively, the annular seat 10 can be removed from between the connecting plates 9, and the internal filter screen 22 can be cleaned.
[0029] Embodiment 2: A housing 2 is provided at the rear end outside the first main pipe 4 and the second main pipe 14, and a cover plate 25 is provided at the front end of the housing 2. Fixing frames 6 are respectively fixed on both sides of the front end of the top of the housing 2, connecting feet 24 are respectively fixed on both sides of the top end of the cover plate 25, through holes are respectively opened at the top ends of both sides of the housing 2, and hinged connections are provided between the connecting feet 24 and the interiors of the fixing frames 6. Screw holes 19 are respectively opened at the bottom parts of both sides of the front end of the housing 2, lock rods 26 respectively penetrate through the bottom parts of both sides of the front end of the cover plate 25, and external threads are provided on the exteriors of the lock rods 26. A handle is fixed at the bottom of the front end of the cover plate 25. Activated carbon packets 20 are placed at the bottom end inside the housing 2, and multiple groups of activated carbon packets 20 are placed;
[0030] Specifically, as Figure 1 and Figure 3 shown, at the rear end of the pipeline, the provided housing 2 can be snapped forward into the outside of the first connecting pipe 1 and the second main pipe 14 by using the through holes on both sides. Then, the activated carbon packets 20 can be placed inside the housing 2, and then the cover plate 25 can be snap-fixed on the housing 2. The provided housing 2 and cover plate 25 can provide external anti-collision protection for the surfactant transportation pipeline assembly. At the same time, the multiple groups of activated carbon packets 20 provided can assist in dehumidifying the air outside the pipeline, maintaining a dry environment, and reducing the moisture and corrosion outside the pipeline.
[0031] Embodiment 3: A connecting seat 15 is welded and fixed to the left side of the front end of the second main pipe 14, and an installation opening 28 is provided inside the front end of the connecting seat 15. A faucet 27 is provided at the front end of the connecting seat 15, and the rear end of the faucet 27 is rotationally fixed by threading inside the installation opening 28;
[0032] Specifically, as Figure 1 and Figure 4As shown, at the front end of the connecting seat 15, after the faucet 27 is threadedly rotated and installed inside the connecting seat 15, the surfactant conveyed inside the pipeline can be released by opening the faucet 27 for sampling inspection. At the same time, when sampling is not required, an external plug can be selected to be screwed into the installation port 28 to block the connecting seat 15, and it can also be used to install a pressure gauge to monitor the conveying pressure of the surfactant inside the pipeline.
[0033] Working principle: When the utility model is installed and used, at the rear end of the pipeline, the outer shell 2 can be snapped forward onto the outside of the first connecting pipe 1 and the second main pipe 14 by using the perforations on both sides. Then, the activated carbon packet 20 can be placed inside the outer shell 2, and then the cover plate 25 can be snap-fitted and fixed onto the outer shell 2. The outer shell 2 and the cover plate 25 provided can provide external anti-collision protection for the surfactant conveying pipeline assembly. At the same time, the multiple groups of activated carbon packets 20 provided can assist in dehumidifying the air outside the pipeline to maintain a dry use environment. When the pipeline is used to convey the surfactant liquid, an annular seat 10 is installed between the first main pipe 4 and the second main pipe 14. The filter screen 22 inside the annular seat 10 can assist in filtering and removing some particulate impurities in the surfactant, improving the purity of the conveyed surfactant. At the same time, when cleaning or replacing the filter screen 22 between the first main pipe 4 and the second main pipe 14, the second valve 7 and the third valve 13 can be closed first, and then the first valve 3 and the fourth valve 17 can be opened. The surfactant conveyed in the first main pipe 4 is connected to the second main pipe 14 through the first connecting pipe 1 and the sixth connecting pipe 18 for conveying. During the processing of the filter assembly, there is no need to stop the machine, and the filtering and conveying work can be continuously carried out. At the same time, when the pipeline is used to convey the surfactant, at the front end of the connecting seat 15, after the faucet 27 is threadedly rotated and installed inside the connecting seat 15, the surfactant conveyed inside the pipeline can be released by opening the faucet 27 for sampling inspection. At the same time, when sampling is not required, an external plug can be selected to be screwed into the installation port 28 to block the connecting seat 15, and it can also be used to install a pressure gauge to monitor the conveying pressure of the surfactant inside the pipeline.
[0034] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above-described exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic characteristics of the present utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present utility model. Any reference signs in the claims should not be regarded as limiting the claimed rights.
Claims
1. A pipeline structure for surfactant production with a filtering structure, comprising a first main body pipe (4) and a second main body pipe (14), characterized in that: A second main body tube (14) is arranged on the right side of the first main body tube (4), and a filtering structure for filtering particulate impurities in the surfactant transported inside the pipeline is arranged between the first main body tube (4) and the second main body tube (14); The filtering structure comprises a first connecting pipe (1), a first valve (3), a first main pipe (4), a second connecting pipe (5), a second valve (7), a third connecting pipe (8), a connecting plate (9), an annular seat (10), a mounting bolt (11), a fourth connecting pipe (12), a third valve (13), a connecting seat (15), a fifth connecting pipe (16), a fourth valve (17), a sixth connecting pipe (18), a sealing gasket (21), a filtering net (22) and a threaded hole (23); the second connecting pipe (5) is welded and fixed on the right side of the bottom end of the first main pipe (4), and the first connecting pipe (1) is arranged on the bottom end of the second connecting pipe (5); the first valve (3) is fixed between the first connecting pipe (1) and the second connecting pipe (5); the third connecting pipe (8) is arranged on the right side of the first main pipe (4); the second valve (7) is fixed between the first main pipe (4) and the third connecting pipe (8); the left side of the second main pipe (14) is fixed with the second connecting pipe (5); A fourth connecting pipe (12) is arranged on the side of the second main body pipe (14), a third valve (13) is fixed between the second main body pipe (14) and the fourth connecting pipe (12), a fifth connecting pipe (16) is welded and fixed to the bottom end of the second main body pipe (14), a sixth connecting pipe (18) is arranged at the bottom end of the fifth connecting pipe (16), a fourth valve (17) is fixed between the sixth connecting pipe (18) and the fifth connecting pipe (16), connecting plates (9) are welded and fixed to the right side of the third connecting pipe (8) and the outside of the first connecting pipe (1) and the left side of the outside of the fourth connecting pipe (12) and the sixth connecting pipe (18), and an annular seat (10) is arranged on the right side of the connecting plate (9), a filter screen (22) is fixed inside the annular seat (10), sealing gaskets (21) are arranged on both sides of the annular seat (10), threaded holes (23) are opened inside the two sides of the annular seat (10), and mounting bolts (11) are arranged on the connecting plate (9).
2. The surfactant production pipeline structure with a filtering structure according to claim 1, characterized in that: The first connecting pipe (1) is connected to the interior of the second connecting pipe (5) through the first valve (3), the second connecting pipe (5) is connected to the interior of the first main pipe (4), the first main pipe (4) is connected to the interior of the third connecting pipe (8) through the second valve (7), the fourth connecting pipe (12) is connected to the interior of the second main pipe (14) through the third valve (13), the second main pipe (14) is connected to the interior of the fifth connecting pipe (16), and the fifth connecting pipe (16) is connected to the interior of the sixth connecting pipe (18) through the fourth valve (17).
3. The surfactant production pipeline structure with a filtering structure according to claim 1, characterized in that: The mounting bolts (11) pass through the interior of the connecting plate (9), and six groups of the mounting bolts (11) are arranged in an annular shape at equal intervals on one side of the connecting plate (9). The threaded holes (23) are respectively arranged in six groups in an inner annular shape at equal intervals on both sides of the annular seat (10), and the mounting bolts (11) pass through the interior of the sealing gasket (21).
4. The surfactant production pipeline structure with a filtering structure according to claim 1, characterized in that: An outer shell (2) is provided at the rear ends of the first main body tube (4) and the second main body tube (14), and a cover plate (25) is provided at the front end of the outer shell (2). Fixing frames (6) are fixed to both sides of the front end of the top of the outer shell (2), and connecting legs (24) are fixed to both sides of the top of the cover plate (25). The top ends of both sides of the outer shell (2) are respectively provided with through holes.
5. The surfactant production pipeline structure with a filtering structure according to claim 4, characterized in that: The connecting foot (24) is hingedly connected to the inside of the fixing frame (6); screw holes (19) are respectively provided at the bottom of both sides of the front end of the shell (2); locking rods (26) are respectively penetrated at the bottom of both sides of the front end of the cover plate (25); and the outside of the locking rods (26) is provided with external threads; and a handle is fixed at the bottom of the front end of the cover plate (25).
6. The surfactant production pipeline structure with a filtering structure according to claim 4, characterized in that: An activated carbon bag (20) is placed at the bottom of the shell (2), and the activated carbon bags (20) are placed in multiple groups.
7. The surfactant production pipeline structure with a filtering structure according to claim 1, characterized in that: A connecting seat (15) is welded and fixed to the left side of the front end of the second main body tube (14), and a mounting opening (28) is provided inside the front end of the connecting seat (15). A faucet (27) is provided at the front end of the connecting seat (15).
8. The surfactant production pipeline structure with a filtering structure according to claim 7, characterized in that: The rear end of the faucet (27) is threadedly and fixedly connected to the inside of the installation opening (28).