Cooling, water-saving and energy-saving system for sintered product

Abstract

The utility model discloses a sintered product cooling water-saving and energy-saving system, which relates to the technical field of sintered product production, and comprises a rectangular box-shaped shell, one end of the shell is provided with a first rectangular hole in a penetrating manner, one side of the shell is provided with a first rectangular groove, one side of the shell is provided with a box body, and the other side of the box body is fixedly provided with a plurality of conical pipes; a conical hole is formed in the middle of each conical pipe, a first water storage tank is arranged in the box body, a water pump is fixedly arranged in the first water storage tank, a hose is fixedly arranged at the output end of the water pump, a conveying pipe is fixedly arranged at the upper end of the hose, a circular groove is formed in one end of the box body, and the conveying pipe is arranged in the circular groove. Through cooperative use of all the components, the problems that during product sintering production, natural cooling time is long, time is wasted, and raw materials need to be manually mixed by workers are solved, through arrangement of the box body, the sintered product can be rapidly cooled, time is saved, and through arrangement of the rotating plate, the raw materials are automatically stirred.

Description

Technical Field

[0001] The utility model relates to the technical field of sintered product production, in particular to a sintered product cooling, water-saving and energy-saving system. Background Art

[0002] Sintering is a process of sintering various powdered iron-containing raw materials into blocks by mixing appropriate fuels and fluxes, adding appropriate water, and subjecting the materials to a series of physical and chemical changes on a sintering device after mixing and pelletizing. The current products have the following disadvantages during sintering production: when adding water to the raw materials, the water is generally directly poured in, sometimes too much water is added, which is water-consuming; and generally, after the products are sintered, they need to wait for natural cooling before transportation, which is time-consuming.

[0003] Before the products are sintered, generally, workers need to manually mix the raw materials, which is rather troublesome. Content of the Utility Model

[0004] The purpose of the utility model is to solve the disadvantages existing in the prior art, and to propose a sintered product cooling, water-saving and energy-saving system.

[0005] In order to solve the problems existing in the prior art, the utility model adopts the following technical scheme:

[0006] It includes a housing, the housing is in the shape of a rectangular box, one end of the housing is penetrated with a first rectangular hole, one side of the housing is provided with a first rectangular groove, one side of the housing is provided with a box body, several conical tubes are fixedly arranged on the other side of the box body, a conical hole is provided in the middle of each conical tube, a first water storage tank is arranged inside the box body, a water pump is fixedly arranged in the first water storage tank, a hose is fixedly arranged at the output end of the water pump, a delivery pipe is fixedly arranged at the upper end of the hose, a circular groove is provided at one end of the box body, the delivery pipe is arranged in the circular groove, the other end of the delivery pipe is fixedly arranged inside the box body, several first spray heads are fixedly arranged at the lower end of the delivery pipe, a first water inlet is arranged at the other end of the box body, a cover plate is rotatably arranged at the upper end of the first water inlet, a second rectangular groove is provided at the upper end of the first water inlet, the cover plate is clamped in the second rectangular groove, a drain port is arranged on one side of the box body, a fan main body is fixedly arranged at the upper end of the box body, a sintering furnace main body is arranged at the other end of the box body, a second rectangular hole is penetrated at one end of the sintering furnace main body, the second rectangular hole is the same size as the first rectangular hole, a configuration table is arranged at the other end of the sintering furnace main body, a sliding plate is arranged at the upper end of the configuration table, and a conveying mechanism is arranged inside the configuration table.

[0007] Preferably, the conveying mechanism includes a first chute, and a pair of first chutes are provided in the housing, the sintering furnace main body and the configuration table. The sliding plates are all slidably connected to the first chutes. A threaded rod is arranged in one of the first chutes, one end of the threaded rod is rotatably arranged in the housing, and a second round rod is fixedly arranged in the other first chute.

[0008] Preferably, the pair of first chutes are distributed in a horizontal straight line. The threaded rod is threadedly connected to the sliding plate, and the second round rod is slidably connected to the sliding plate.

[0009] Preferably, a first mounting plate is provided at the upper end of the sintering furnace main body. Two sliders are fixedly arranged at one end of the first mounting plate. Two second chutes are provided at the upper end of the sintering furnace main body. The two sliders are both slid in the corresponding second chutes. A rectangular plate is fixedly arranged at one end of the first mounting plate. A second mounting plate is inserted on the other side of the sintering furnace main body. The second mounting plate has the same size as the second rectangular hole. A handle is fixedly arranged on the other side of the second mounting plate.

[0010] Preferably, a motor is fixedly arranged in the configuration table. A first gear is fixedly arranged at the output end of the motor. A first round rod is fixedly arranged at one end of the first gear. One end of the first round rod is fixedly arranged at the other end of the threaded rod. Two short rods are rotatably arranged in the configuration table. A second gear is fixedly arranged at one end of one of the short rods. The first gear and the second gear are meshed.

[0011] Preferably, the two short rods are symmetrical. The two short rods are located directly above the two first chutes. The same transmission belt is sleeved on the outer sides of the two short rods.

[0012] Preferably, a rotating plate is fixedly arranged at one end of each of the two short rods. A third rectangular groove is provided at the upper end of the configuration table. One end of each of the two rotating plates is rotatably arranged in the third rectangular groove.

[0013] Preferably, support plates are fixedly arranged on both sides of the configuration table. Water storage blocks are fixedly arranged at the upper ends of the two support plates. A second water storage tank is provided in the water storage block. The lower end of the second water storage tank is arc-shaped. A second water inlet is provided at the upper end of the water storage block. A plurality of second spray heads are fixedly arranged at the lower end of the water storage block.

[0014] Compared with the prior art, the beneficial effects of the present utility model are:

[0015] 1. In the present utility model, by providing the first mounting plate and the second mounting plate, the temperature inside the sintering furnace body will not be lost. The water in the first water storage tank enters the conveying pipe through the hose and is sprayed into the box body through the first nozzle. The water in the box body flows into the first water storage tank, enabling the water to be recycled. Since the air outlet of the conical pipe is small, the outlet air speed becomes faster, thereby reducing the temperature inside the shell, accelerating the cooling speed of the sintered product, and saving time.

[0016] 2. In the present utility model, the motor drives the first gear to rotate. The first gear drives the second gear, and the second gear drives one of the short rods to rotate. One of the short rods drives the other short rod to rotate through the transmission belt, causing the two rotating plates to rotate, stirring the raw materials, eliminating the need for manual stirring by the staff, and facilitating the use by the staff. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The drawings described herein are used to provide a further understanding of the present utility model and form a part of this application. The schematic embodiments of the present utility model and their descriptions are used to explain the present utility model and do not constitute an improper limitation to the present utility model. In the drawings:

[0018] Figure 1 is a schematic diagram of the overall structure of the present utility model;

[0019] Figure 2 is a sectional schematic diagram of the overall structure of the present utility model;

[0020] Figure 3 is a schematic diagram of the first chute and the second first chute structure of the present utility model;

[0021] Figure 4 is a schematic diagram of the threaded rod and the second round rod structure of the present utility model;

[0022] Figure 5 is of the present utility model Figure 4 magnified schematic diagram at A in;

[0023] Figure 6 is a schematic diagram of the slider and the first mounting plate structure of the present utility model;

[0024] Reference Numerals in the Figures: 1. housing; 2. box body; 3. main body of sintering furnace; 4. conical pipe; 5. first water storage tank; 6. water pump; 7. hose; 8. first spray head; 9. first water inlet; 10. drain outlet; 11. main body of fan; 12. conveying pipe; 13. configuration table; 14. motor; 15. first gear; 16. short rod; 17. second gear; 18. transmission belt; 19. rotating plate; 20. second water storage tank; 21. first sliding groove; 22. sliding plate; 23. first round rod; 24. threaded rod; 25. second round rod; 26. support plate; 27. second spray head; 28. second water inlet; 29. slider; 30. first mounting plate; 31. second mounting plate; 32. water storage block. Detailed Embodiment

[0025] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.

[0026] Embodiment: This embodiment provides a sintered product cooling, water-saving and energy-saving system. Refer to Figures 1-6 , specifically, it includes a housing 1. The housing 1 is in the shape of a rectangular box. A first rectangular hole is penetrated through one end of the housing 1. A first rectangular groove is opened on one side of the housing 1. A box body 2 is arranged on one side of the housing 1. A plurality of conical pipes 4 are fixedly arranged on the other side of the box body 2. A conical hole is opened in the middle of each conical pipe 4. A first water storage tank 5 is arranged inside the box body 2. A water pump 6 is fixedly arranged in the first water storage tank 5. A hose 7 is fixedly arranged at the output end of the water pump 6. The upper end of the hose 7 is fixedly arranged with a conveying pipe 12. A circular groove is opened at one end of the box body 2. The conveying pipe 12 is arranged in the circular groove. The other end of the conveying pipe 12 is fixedly arranged inside the box body 2. A plurality of first spray heads 8 are fixedly arranged at the lower end of the conveying pipe 12. A first water inlet 9 is arranged at the other end of the box body 2. A cover plate is rotatably arranged at the upper end of the first water inlet 9. A second rectangular groove is opened at the upper end of the first water inlet 9. The cover plate is clamped in the second rectangular groove. A drain outlet 10 is arranged on one side of the box body 2. A main body of fan 11 is fixedly arranged on one side of the box body 2. A sintering furnace main body 3 is arranged at the other end of the box body 2. A second rectangular hole is penetrated through one end of the sintering furnace main body 3. The second rectangular hole is the same size as the first rectangular hole. A configuration table 13 is arranged at the other end of the sintering furnace main body 3. A sliding plate 22 is arranged at the upper end of the configuration table 13. A conveying mechanism is arranged inside the configuration table 13;

[0027] The conveying mechanism includes a first chute 21. A pair of first chutes 21 are provided in the housing 1, the sintering furnace main body 3, and the configuration table 13. The sliding plates 22 are all slidably connected to the first chutes 21. A threaded rod 24 is arranged in one of the first chutes 21. One end of the threaded rod 24 is rotatably arranged in the housing 1. A second round rod 25 is fixedly arranged in the other first chute 21. The pair of first chutes 21 are distributed in a horizontal straight line. The threaded rod 24 is threadedly connected to the sliding plate 22, and the second round rod 25 is slidably connected to the sliding plate 22. A first mounting plate 30 is arranged at the upper end of the sintering furnace main body 3. Two sliders 29 are fixedly arranged at one end of the first mounting plate 30. Two second chutes are provided at the upper end of the sintering furnace main body 3. The two sliders 29 are all slid in the corresponding second chutes. A rectangular plate is fixedly arranged at one end of the first mounting plate 30. A second mounting plate 31 is inserted into the other side of the sintering furnace main body 3. The second mounting plate 31 has the same size as the second rectangular hole. A handle is fixedly arranged on the other side of the second mounting plate 31;

[0028] The staff places the prepared raw material balls on the sliding plate 22. By providing the first mounting plate 30 and the second mounting plate 31, the temperature inside the sintering furnace main body 3 will not be lost. After sintering, water is poured into the first water storage tank 5. Since a silica gel block is fixedly arranged at the lower end of the cover plate, the cover plate can be clamped on the upper end of the first water inlet 9. The water in the first water storage tank 5 enters the conveying pipe 12 through the hose 7 and is sprayed into the box body 2 through the first nozzle 8. The water in the box body 2 falls into the first water storage tank 5, so that the water can be recycled. The fan main body 11 sucks air into the box body 2 and discharges the air in the box body 2 into the housing 1 through a plurality of tapered pipes 4. Since the air outlet of the tapered pipe 4 is small, the outlet air speed becomes faster, so that the temperature in the housing 1 drops, accelerating the cooling speed of the sintered product and saving time.

[0029] In the specific implementation process, such as Figure 1 、 Figure 2 、 Figure 3 、 Figure 5 and Figure 6As shown in the figure, a motor 14 is fixedly installed inside the configuration table 13. A first gear 15 is fixedly installed at the output end of the motor 14. One end of the first gear 15 is fixedly installed with a first round rod 23. One end of the first round rod 23 is fixedly installed at the other end of the threaded rod 24. Two short rods 16 are rotatably installed inside the configuration table 13. One end of one of the short rods 16 is fixedly installed with a second gear 17. The first gear 15 and the second gear 17 are meshed. The two short rods 16 are symmetrically arranged. The two short rods 16 are located directly above the two first sliding grooves 21. The outer sides of the two short rods 16 are sleeved with the same transmission belt 18. One end of each of the two short rods 16 is fixedly installed with a rotating plate 19. A third rectangular groove is opened at the upper end of the configuration table 13. One end of each of the two rotating plates 19 is rotatably installed in the third rectangular groove. The raw materials to be mixed are put into the third rectangular groove. The motor 14 drives the first gear 15 to rotate. The first gear 15 drives the second gear 17. The second gear 17 drives one of the short rods 16 to rotate. One of the short rods 16 drives the other short rod 16 to rotate through the transmission belt 18, so that the two rotating plates 19 rotate to stir the raw materials, eliminating the need for manual stirring by workers;

[0030] Support plates 26 are fixedly installed on both sides of the configuration table 13. Water storage blocks 32 are fixedly installed at the upper ends of the two support plates 26. A second water storage tank 20 is opened inside the water storage block 32. The lower end of the second water storage tank 20 is arc-shaped. A second water inlet 28 is opened at the upper end of the water storage block 32. A number of second spray heads 27 are fixedly installed at the lower end of the water storage block 32. Water is put into the second water storage tank 20 and sprayed through the second spray heads 27, so that the raw materials are evenly wetted. Since the space of the second water storage tank 20 is small, water needs to be added in small amounts and multiple times to prevent waste of water resources due to excessive water addition.

[0031] Specifically, the working principle and operation method of the present utility model are as follows:

[0032] Step 1: Put the raw materials to be mixed into the third rectangular groove. Under the action of the motor 14, the two rotating plates 19 rotate to stir the raw materials. Put water into the second water storage tank 20 and spray it through the second spray heads 27, so that the raw materials are evenly wetted. The staff forms the stirred raw materials into balls and places them on the sliding plate 22. Take out the first mounting plate 30, push the sliding plate 22 into the sintering furnace body 3, and put back the first mounting plate 30;

[0033] Step 2: After sintering, put water into the first water storage tank 5. The water pump 6 pumps the water into the delivery pipe 12 and sprays it into the box body 2 through the first spray heads 8. The fan body 11 pumps the air into the box body 2 and discharges the air in the housing 1 into the housing 1 through a number of conical pipes 4. Take out the second mounting plate 31. The threaded rod 24 drives the sliding plate 22 to move into the housing 1. After cooling, the staff collects the processed sintered products.

[0034] By the cooperative use of each component, the utility model solves the problems that the natural cooling time of the product during sintering production is long, wasting time, and manual mixing of raw materials by workers is required. By setting a box body, the sintered product can be quickly cooled, saving time. By setting a rotating plate, the raw materials are automatically stirred.

[0035] The above are only the preferred specific embodiments of the utility model, but the protection scope of the utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the utility model, according to the technical solution and the inventive concept of the utility model, makes equivalent substitutions or changes, and all should be covered within the protection scope of the utility model.

Claims

1. A sintering product cooling, water-saving and energy-saving system, comprising a housing (1), characterized in that: The shell (1) is in the shape of a rectangular box. A first rectangular hole is formed through one end of the shell (1). A first rectangular groove is formed on one side of the shell (1). A box body (2) is provided on one side of the shell (1). A plurality of conical tubes (4) are fixedly provided on the other side of the box body (2). A conical hole is formed in the middle of each conical tube (4). A first water storage tank (5) is provided inside the box body (2). A water pump (6) is fixedly provided inside the first water storage tank (5). A hose (7) is fixedly provided at the output end of the water pump (6). A delivery pipe (12) is fixedly provided at the upper end of the hose (7). A circular groove is formed at one end of the box body (2). The delivery pipe (12) is arranged in the circular groove. The other end of the delivery pipe (12) is fixedly provided on the inner side of the box body (2). The delivery pipe (12) is provided at the upper end of the hose (7). ) is fixedly provided with a plurality of first nozzles (8) at the lower end of the box body (2), a first water inlet (9) is provided at the other end of the box body (2), a cover plate is rotated at the upper end of the first water inlet (9), a second rectangular groove is opened at the upper end of the first water inlet (9), and the cover plate is engaged in the second rectangular groove, a drain outlet (10) is provided on one side of the box body (2), a fan body (11) is fixedly provided at the upper end of the box body (2), a sintering furnace body (3) is provided at the other end of the box body (2), a second rectangular hole is penetrated through one end of the sintering furnace body (3), and the second rectangular hole is the same size as the first rectangular hole, a configuration table (13) is provided at the other end of the sintering furnace body (3), a sliding plate (22) is provided at the upper end of the configuration table (13), and a conveying mechanism is provided inside the configuration table (13).

2. A sintering product cooling, water-saving and energy-saving system according to claim 1, characterized in that: The conveying mechanism comprises a first slide groove (21), a pair of first slide grooves (21) are provided in the shell (1), the sintering furnace body (3) and the configuration table (13), the sliding plates (22) are slidably connected to the first slide grooves (21), a threaded rod (24) is provided in one of the first slide grooves (21), one end of the threaded rod (24) is rotated in the shell (1), and a second round rod (25) is fixed in the other first slide groove (21).

3. A sintering product cooling, water-saving and energy-saving system according to claim 2, characterized in that: A pair of the first sliding grooves (21) are distributed in a horizontal straight line, the threaded rod (24) is threadedly connected to the sliding plate (22), and the second round rod (25) is slidably connected to the sliding plate (22).

4. The sintering product cooling, water-saving and energy-saving system according to claim 1, characterized in that: A first mounting plate (30) is provided at the upper end of the sintering furnace body (3), two sliders (29) are fixedly provided at one end of the first mounting plate (30), two second slide grooves are provided at the upper end of the sintering furnace body (3), the two sliders (29) both slide in the corresponding second slide grooves, a rectangular plate is fixedly provided at one end of the first mounting plate (30), a second mounting plate (31) is inserted at the other side of the sintering furnace body (3), the second mounting plate (31) is the same size as the second rectangular hole, and a handle is fixedly provided at the other side of the second mounting plate (31).

5. The sintering product cooling, water-saving and energy-saving system according to claim 2, characterized in that: A motor (14) is fixedly arranged in the configuration platform (13), a first gear (15) is fixedly arranged at the output end of the motor (14), a first round rod (23) is fixedly arranged at one end of the first gear (15), one end of the first round rod (23) is fixedly arranged at the other end of the threaded rod (24), two short rods (16) are rotatably arranged in the configuration platform (13), one end of one of the short rods (16) is fixedly arranged at a second gear (17), and the first gear (15) and the second gear (17) are meshed.

6. A sintering product cooling, water-saving and energy-saving system according to claim 5, characterized in that: The two short rods (16) are symmetrical, the two short rods (16) are located directly above the two first slide grooves (21), and the outer sides of the two short rods (16) are sleeved with the same transmission belt (18).

7. A sintering product cooling, water-saving and energy-saving system according to claim 6, characterized in that: A rotating plate (19) is fixedly arranged at one end of the two short rods (16), a third rectangular groove is opened at the upper end of the configuration platform (13), and one end of the two rotating plates (19) is rotated and arranged in the third rectangular groove.

8. The sintering product cooling, water-saving and energy-saving system according to claim 1, characterized in that: Support plates (26) are fixedly provided on both sides of the configuration platform (13), and water storage blocks (32) are fixedly provided on the upper ends of the two support plates (26). A second water storage tank (20) is provided in the water storage block (32), and the lower end of the second water storage tank (20) is in an arc shape. A second water inlet (28) is provided at the upper end of the water storage block (32), and a plurality of second nozzles (27) are fixedly provided at the lower end of the water storage block (32).

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