Energy-saving all-solid-state induction heating equipment

Abstract

The utility model relates to the technical field of induction heating devices, and discloses energy-saving all-solid-state induction heating equipment which comprises a base, a protective shell is fixedly connected to the front end of the top of the base, a storage mechanism is arranged at the rear end of the top of the base, and an induction heating mechanism is arranged in the protective shell. The induction heating mechanism comprises a heating assembly and a cooling assembly, the heating assembly is arranged in the center of the front end of the top of the base, the cooling assembly is arranged on the left side and the right side in the protective shell, the cooling assembly comprises a supporting plate, and after raw materials are heated through the heating assembly and taken out, the cooling assembly can be started; the motor works to drive the screw to rotate, the sliding sleeve and the mounting frame are driven to move back and forth on the surface of the screw, the heating assembly is comprehensively cooled through the cooling fan, cooling of the heating assembly is accelerated through work of the cooling fan, safety and stability of a heating coil in the heating assembly are protected, and the service cycle and the service life of the device are prolonged.

Description

Technical Field

[0001] The utility model relates to the technical field of induction heating devices, and specifically relates to an energy-saving all-solid-state induction heating device. Background Technique

[0002] An induction heating device is a device that rectifies three-phase industrial frequency alternating current into direct current, and then converts the direct current into adjustable current, and supplies the alternating current flowing through the capacitor and the induction coil. High-density magnetic lines are generated in the induction coil, and the metal material placed in the induction coil is cut, and a large eddy current is generated in the metal material. It is mainly used in the heat treatment fields such as induction heating, through heating, quenching, annealing, tempering, forging, melting, and welding of various workpieces.

[0003] According to an energy-saving all-solid-state induction heating device disclosed on the patent network (the authorization announcement number is: CN217389045U), it is described that "the utility model discloses an energy-saving all-solid-state induction heating device, and its technical solution is: including a heating device body, a heating chamber is opened on one side of the top of the heating device body, a heating coil is arranged inside the heating chamber, the heating coil is fixedly connected with the heating device body, a fixed V-shaped plate is arranged at one end of the heating coil, and a movable positioning mechanism is arranged at the end of the heating coil away from the fixed V-shaped plate. The movable positioning mechanism includes a U-shaped bracket and a support frame. The U-shaped bracket is located at one end of the heating coil, and a sliding transverse groove is arranged on one side of the bottom of the heating chamber. The beneficial effect of an energy-saving all-solid-state induction heating device is: it improves the quality of metal material heat treatment, has extremely strong practicability, and avoids the problem that the existing all-solid-state induction heating device cannot ensure the accuracy of the placement position of the metal material when clamping and placing the metal material, resulting in a deviation in the position during heat treatment by the induction heating device, which is not conducive to the subsequent processing of the metal material."

[0004] According to the above content, the applicant believes that there are the following defects:

[0005] This energy-saving all-solid-state induction heating device includes a heating device body, a heating chamber is opened on one side of the top of the heating device body, a heating coil is arranged inside the heating chamber, the heating coil is fixedly connected with the heating device body, and the heating coil generates a large amount of heat. After the raw material is heated and taken out, the heating coil overheats and cools slowly, and it cannot return to normal temperature and stop. Over time, it may damage the coil. Content of the Utility Model

[0006] The purpose of the utility model is to provide an energy-saving all-solid-state induction heating device to solve the problems raised in the above background technique.

[0007] To achieve the above object, the present utility model provides the following technical solutions: An energy-saving all-solid-state induction heating device, including a base, a protective shell is fixedly connected to the front end of the top of the base, a placing mechanism is arranged at the rear end of the top of the base, an induction heating mechanism is arranged inside the protective shell, the induction heating mechanism includes a heating component and a cooling component, the heating component is arranged at the center of the front end of the top of the base, and the cooling component is arranged on the left and right sides inside the protective shell;

[0008] The cooling component includes a support plate, the support plate is fixedly connected to the left and right sides of the front end of the top of the base, the front and rear ends of the inner side of the support plate are fixedly connected with side plates, a screw rod is rotatably connected to the center of the inner side of the side plates, fixed rods are fixedly connected to the top and bottom of the inner side of the side plates, a motor is arranged at the center of the front side of the side plates, a sliding sleeve is slidably connected to the surfaces of the screw rod and the fixed rods, an installation frame is fixedly connected to the right side of the sliding sleeve, a cooling fan is arranged inside the installation frame, and a dust-proof net is arranged on the right side of the installation frame. After heating the raw material by the heating component and taking out the raw material, the cooling component can be started. The motor works to drive the screw rod to rotate, driving the sliding sleeve and the installation frame to move back and forth on the surface of the screw rod. The heating component is comprehensively cooled by the cooling fan. The work of the cooling fan speeds up the cooling of the heating component, protects the safety and stability of the heating coil inside the heating component, and improves the service life and durability of the device.

[0009] Preferably, the screw rod is rotatably connected to the output end of the back of the motor, fixed rods are arranged at the top and bottom of the screw rod, and three sliding sleeves are provided.

[0010] Preferably, two sets of cooling components are provided and are symmetrically distributed at the left and right ends of the front end of the top of the base.

[0011] Preferably, the heating component includes a shell, the shell is fixedly connected to the front end of the top of the base, a bracket is fixedly connected to the front end of the top of the base, a coil holder is fixedly connected to the top of the bracket, a heating cavity is arranged inside the coil holder, a heating coil is arranged on the surface of the coil holder, a connecting plate is fixedly connected to the front end of the top of the base, and a coil connection port is fixedly connected to the front surface of the connecting plate.

[0012] Preferably, one end of the heating coil far away from the coil holder is fixedly connected to the back of the coil connection port.

[0013] Preferably, the storage mechanism includes a slide rail fixedly connected to the left and right ends of the rear end of the top of the base. A slider is slidably connected to the top of the slide rail, and a support frame is fixedly connected to the top of the slider. A storage roller is fixedly connected to the top of the front of the support frame, and a metal material is arranged on the surface of the storage roller. By placing the metal material on the support frame, the metal material can be transported into the heating component through the slide rail for heating. The feeding and discharging are both automated, and the overall operation is convenient and fast.

[0014] Compared with the prior art, the present utility model provides an energy-saving all-solid-state induction heating device, which has the following beneficial effects:

[0015] 1. The energy-saving all-solid-state induction heating device is provided with a cooling component. After heating the raw material by the heating component and taking out the raw material, the cooling component can be started. The motor works to drive the screw to rotate, driving the sliding sleeve and the installation frame to move back and forth on the surface of the screw. The heating component is comprehensively cooled by the cooling fan. The work of the cooling fan speeds up the cooling of the heating component, protects the safety and stability of the heating coil inside the heating component, and improves the service life and the usage cycle of the device.

[0016] 2. The energy-saving all-solid-state induction heating device is provided with a storage mechanism. By placing the metal material on the support frame, the metal material can be transported into the heating component through the slide rail for heating. The feeding and discharging are both automated, and the overall operation is convenient and fast. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts:

[0018] Figure 1 It is a schematic diagram of the overall structure of the present utility model;

[0019] Figure 2 It is a schematic diagram of the heating component of the present utility model;

[0020] Figure 3 It is a schematic diagram of the outer shell of the present utility model;

[0021] Figure 4 It is a schematic diagram of the cooling component of the present utility model;

[0022] Figure 5 It is a schematic diagram of the storage mechanism of the present utility model.

[0023] In the figure: 1. Base; 2. Protective shell; 3. Storage mechanism; 31. Slide rail; 32. Slide block; 33. Support frame; 34. Storage roller; 35. Metal material; 4. Induction heating mechanism; 41. Heating component; 411. Shell; 412. Bracket; 413. Coil holder; 414. Heating cavity; 415. Heating coil; 416. Connecting plate; 417. Coil connection port; 42. Cooling component; 421. Support plate; 422. Side plate; 423. Screw; 424. Fixed rod; 425. Motor; 426. Sliding sleeve; 427. Installation frame; 428. Cooling fan; 429. Dust-proof net. Detailed implementation mode

[0024] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0025] In the present invention, unless otherwise clearly defined and limited, the terms "installation", "connection", "connection", "fixation" and other terms should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the communication inside two components or the interaction relationship between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.

[0026] The present invention provides the following technical solutions:

[0027] Embodiment 1

[0028] Please refer to Figures 1-4 , an energy-saving all-solid-state induction heating device includes a base 1. A protective shell 2 is fixedly connected to the front end of the top of the base 1. A storage mechanism 3 is arranged at the rear end of the top of the base 1. An induction heating mechanism 4 is arranged inside the protective shell 2. The induction heating mechanism 4 includes a heating component 41 and a cooling component 42. The heating component 41 is arranged at the center of the front end of the top of the base 1, and the cooling component 42 is arranged on the left and right sides inside the protective shell 2;

[0029] The cooling component 42 includes a support plate 421 which is fixedly connected to the left and right sides of the front end of the top of the base 1. The front and rear ends of the inner side of the support plate 421 are fixedly connected with side plates 422. A screw rod 423 is rotatably connected to the center of the inner side of the side plates 422. Fixed rods 424 are fixedly connected to the top and bottom of the inner side of the side plates 422. A motor 425 is arranged at the center of the front side of the side plates 422. A sliding sleeve 426 is slidably connected to the surfaces of the screw rod 423 and the fixed rods 424. An installation frame 427 is fixedly connected to the right side of the sliding sleeve 426. A cooling fan 428 is arranged inside the installation frame 427. A dust-proof net 429 is arranged on the right side of the installation frame 427. After the raw materials are heated by the heating component 41 and the raw materials are taken out, the cooling component 42 can be started. The motor 425 works to drive the screw rod 423 to rotate, driving the sliding sleeve 426 and the installation frame 427 to move back and forth on the surface of the screw rod 423. The heating component 41 is comprehensively cooled by the cooling fan 428. The cooling of the heating component 41 is accelerated by the work of the cooling fan 428, protecting the safety and stability of the heating coil 415 inside the heating component 41, and improving the service life and the usage cycle of the device;

[0030] The screw rod 423 is rotatably connected to the output end of the back of the motor 425. Fixed rods 424 are arranged at the top and bottom of the screw rod 423. Three groups of sliding sleeves 426 are provided;

[0031] Two groups of cooling components 42 are provided and are symmetrically distributed at the left and right ends of the front end of the top of the base 1;

[0032] The heating component 41 includes a housing 411 which is fixedly connected to the front end of the top of the base 1. A bracket 412 is fixedly connected to the front end of the top of the base 1. A coil holder 413 is fixedly connected to the top of the bracket 412. A heating cavity 414 is arranged inside the coil holder 413. A heating coil 415 is arranged on the surface of the coil holder 413. A connecting plate 416 is fixedly connected to the front end of the top of the base 1. A coil connection port 417 is fixedly connected to the front side of the connecting plate 416;

[0033] One end of the heating coil 415 away from the coil holder 413 is fixedly connected to the back of the coil connection port 417.

[0034] Embodiment 2

[0035] Please refer to Figures 1-5, and on the basis of the first embodiment, it is further obtained that the storage mechanism 3 includes a slide rail 31, the slide rail 31 is fixedly connected to the left and right ends of the rear end of the top of the base 1, the top of the slide rail 31 is slidably connected with a slider 32, the top of the slider 32 is fixedly connected with a support frame 33, the top of the front of the support frame 33 is fixedly connected with a storage roller 34, a metal material 35 is arranged on the surface of the storage roller 34. By placing the metal material 35 on the support frame 33, the metal material 35 can be transported into the heating component 41 through the slide rail 31 for heating. Both feeding and discharging are automated, and the overall operation is convenient and fast.

[0036] In the actual operation process, when this device is used, by placing the metal material 35 on the support frame 33, the metal material 35 can be transported into the heating component 41 through the slide rail 31 for heating. The metal material 35 is placed inside the heating chamber 414. The staff supplies energy to the heating coil 415 through the coil connection port 417. The heating coil 415 generates heat to heat the metal material 35 inside the heating chamber 414 to achieve rapid heating. After heating is completed, the metal material 35 can be taken out through the slide rail 31. After heating the raw material through the heating component 41 and taking out the raw material, the cooling component 42 can be started. By the operation of the motor 425, the screw 423 is driven to rotate, driving the sliding sleeve 426 and the installation frame 427 to move back and forth on the surface of the screw 423. The heating component 41 is comprehensively cooled by the cooling fan 428. By the operation of the cooling fan 428, the cooling of the heating component 41 is accelerated, protecting the safety and stability of the heating coil 415 inside the heating component 41, and improving the service life and usage cycle of the device.

[0037] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variation thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "including a..." does not exclude the existence of additional identical elements in the process, method, article or device including the said element.

Claims

1. An energy-saving all-solid-state induction heating device, comprising a base (1), characterized in that: The top front end of the base (1) is fixedly connected to a protective shell (2); the top rear end of the base (1) is provided with a storage mechanism (3); the inside of the protective shell (2) is provided with an induction heating mechanism (4); the induction heating mechanism (4) comprises a heating component (41) and a cooling component (42); the heating component (41) is arranged at the center of the top front end of the base (1); and the cooling component (42) is arranged on the left and right sides of the inside of the protective shell (2); The cooling assembly (42) includes a support plate (421), wherein the support plate (421) is fixedly connected to the left and right sides of the front end of the top of the base (1), and the front and rear ends of the inner side of the support plate (421) are fixedly connected to side plates (422), and the inner center of the side plate (422) is rotatably connected to a screw rod (423), and the inner top and bottom of the side plate (422) are fixedly connected to a fixing rod (424), and a motor (425) is arranged at the center of the front of the side plate (422), and the surfaces of the screw rod (423) and the fixing rod (424) are slidably connected to a sliding sleeve (426), and the right side of the sliding sleeve (426) is fixedly connected to a mounting frame (427), and a cooling fan (428) is arranged inside the mounting frame (427), and a dustproof net (429) is arranged on the right side of the mounting frame (427).

2. The energy-saving all-solid-state induction heating device according to claim 1, characterized in that: The screw rod (423) is rotatably connected to the output end at the back of the motor (425), the top and bottom of the screw rod (423) are both provided with fixing rods (424), and the sliding sleeves (426) are provided in three groups.

3. The energy-saving all-solid-state induction heating device according to claim 1, characterized in that: The cooling components (42) are provided in two groups and are symmetrically distributed at the left and right ends of the front end of the top of the base (1).

4. The energy-saving all-solid-state induction heating device according to claim 1, characterized in that: The heating component (41) comprises an outer shell (411), the outer shell (411) is fixedly connected to the front end of the top of the base (1), the front end of the top of the base (1) is fixedly connected to a bracket (412), the top of the bracket (412) is fixedly connected to a coil frame (413), a heating chamber (414) is arranged inside the coil frame (413), a heating coil (415) is arranged on the surface of the coil frame (413), a connecting plate (416) is fixedly connected to the front end of the top of the base (1), and a coil connecting port (417) is fixedly connected to the front of the connecting plate (416).

5. The energy-saving all-solid-state induction heating device according to claim 4, characterized in that: One end of the heating coil (415) away from the coil frame (413) is fixedly connected to the back side of the coil connection port (417).

6. The energy-saving all-solid-state induction heating device according to claim 1, characterized in that: The storage mechanism (3) comprises a slide rail (31), the slide rail (31) is fixedly connected to the left and right ends of the rear end of the top of the base (1), the top of the slide rail (31) is slidably connected to a slider (32), the top of the slider (32) is fixedly connected to a support frame (33), the top of the support frame (33) is fixedly connected to a storage roller (34), and the surface of the storage roller (34) is provided with metal material (35).

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