Tea rolling forming device

By introducing cleaning components into the tea rolling forming device, the secondary rolling problem caused by tea adhesion on the conveyor belt surface is solved, and the quality of the tea is significantly improved.

CN222929166UActive Publication Date: 2025-06-03FUJIAN DAYERN ECOLOGICAL AGRI COMPREHENSIVE DEV CO LTD
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Patent Information

Application Number
CN202421966603.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-14
Publication Date
2025-06-03
Estimated Expiration
2034-08-14

AI Technical Summary

Technical Problem

During the use of existing tea rolling molding devices, tea leaves are prone to adhere to the surface of the conveyor belt, resulting in secondary rolling and affecting the quality of the tea.

Method used

A tea leaf rolling molding device is designed, including a equipment box, a rolling assembly and a cleaning assembly. The cleaning assembly includes a mounting rod and a cleaning brush, which can clean the tea leaves on the surface of the conveyor belt and avoid secondary rolling.

Benefits of technology

Through the use of cleaning components, tea leaves on the surface of the conveyor belt is effectively cleaned, secondary rolling is avoided, and the quality of the tea leaves is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a tea rolling forming device which comprises an equipment box body, a rolling assembly and a sweeping assembly, a feeding hopper is installed at the top end of the equipment box body, a discharging opening is formed in the side wall of the bottom end of the equipment box body, and supporting columns are installed at the four corners of the bottom end of the equipment box body. A rolling assembly is installed in an inner cavity of the equipment box body, and a sweeping assembly is installed below the rolling assembly. And the cleaning assembly comprises a mounting rod, the mounting rod is fixedly mounted on the inner wall of the equipment box body, and a cleaning brush is mounted at the other end of the mounting rod. The tea rolling forming device solves the problems that in the prior art, although tea rolling forming can be achieved when a tea rolling forming device is used, due to the fact that the tea rolling forming is achieved through differential relative movement of the opposite faces of two conveying belts, in the using process, some tea is prone to being attached to the surfaces of the conveying belts, secondary rolling is caused, and the tea quality is affected.
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Description

Technical Field

[0001] The utility model relates to the technical field of tea production, and specifically, to a tea rolling and forming device. Background Technique

[0002] Tea is one of the three major beverages in the world, and is elegantly called the "sleepless marquis". The shape of tea leaves is oblong or oval, with a wedge-shaped base and serrations. Drinking tea has the effects of refreshing the mind, antioxidant, anti-aging, beauty care, etc.

[0003] It is found that a tea rolling and forming device disclosed in the publication number: CN220897856U. This technology discloses that "including a rolling box, a downward conveyor belt and an upward conveyor belt are respectively vertically arranged on the left and right sides inside the rolling box. The top and bottom of the downward conveyor belt and the upward conveyor belt are supported and driven by conveyor rollers. The front end of the support shaft on the left side of the bottom extends to the front end of the rolling box and is fixedly provided with a small-diameter pulley. The front end of the support shaft on the right side of the bottom extends to the front end of the rolling box and is fixedly provided with a large-diameter pulley. The small-diameter pulley and the large-diameter pulley are connected by a belt drive. The front end of the support shaft on the left side of the bottom is fixedly connected to the output shaft of the driving motor. Through the cooperation between the small-diameter pulley, the large-diameter pulley, the belt and the driving motor, the downward conveyor belt and the upward conveyor belt can both rotate clockwise. At this time, the opposite surfaces of the downward conveyor belt and the upward conveyor belt will move relatively up and down. By using the diameter difference between the small-diameter pulley and the large-diameter pulley, the opposite surfaces of the downward conveyor belt and the upward conveyor belt can move relatively at different speeds. The tea leaves between the opposite surfaces of the downward conveyor belt and the upward conveyor belt will move downward, and the rolling and forming is realized by the extrusion of the downward conveyor belt and the upward conveyor belt, ensuring that the processed tea leaves shrink into a ball by themselves".

[0004] However, the above-mentioned tea rolling and forming device for tea processing has the following disadvantages:

[0005] 1. Although the tea rolling and forming device in this patent can realize the rolling and forming of tea leaves during use, since it is realized by the relative movement at different speeds of the opposite surfaces of two conveyor belts, during the use process, some tea leaves are likely to adhere to the surface of the conveyor belt, causing secondary rolling and affecting the quality of tea leaves.

[0006] To solve the above problems, a tea rolling and forming device is proposed in this application. Content of the Utility Model

[0007] In view of the problems in the related technology, the utility model provides a tea rolling and forming device, which can remove the tea leaves adhering to the surface of the conveyor belt, avoid secondary rolling, and improve the quality of tea leaves.

[0008] For this reason, the specific technical solution adopted by the utility model is as follows:

[0009] A tea rolling and forming device, comprising a device box body, a rolling assembly and a cleaning assembly. A feed hopper is installed at the top end of the device box body, a discharge port is installed on the bottom side wall of the device box body, and support columns are installed at the four corners of the bottom end of the device box body. A rolling assembly is installed in the inner cavity of the device box body, and a cleaning assembly is installed below the rolling assembly;

[0010] The cleaning assembly includes a mounting rod, the mounting rod is fixedly installed on the inner wall of the device box body, and a cleaning brush is installed at the other end of the mounting rod.

[0011] As a further scheme of the present invention, the rolling assembly includes a fixed roller device, an adjusting roller device is installed on the right side of the fixed roller device, and a part of the adjusting roller device passes through the right side wall of the device box body.

[0012] As a further scheme of the present invention, the fixed roller device includes a driving fixed roller, the driving fixed roller is rotatably installed in the inner cavity of the device box body, one end of the driving fixed roller passes through the front side wall of the device box body and is then drivingly connected to a first reduction device, the power end of the first reduction device is drivingly connected to a first motor, a first conveyor belt is installed on the driving fixed roller, and the other end of the first conveyor belt passes through a driven fixed roller, and the driven fixed roller is rotatably installed in the inner cavity of the device box body.

[0013] As a further scheme of the present invention, the adjusting roller device includes a driving adjusting roller, one end of the driving adjusting roller is drivingly connected to a second reduction device, the power end of the second reduction device is drivingly connected to a second motor, and the second reduction device is slidably connected to an adjusting groove opened on the front side wall of the device box body.

[0014] As a further scheme of the present invention, the other end of the driving adjusting roller is rotatably installed in an auxiliary seat, the auxiliary seat is slidably connected to an adjusting groove opened on the rear wall of the device box body, a second conveyor belt is installed on the driving adjusting roller, and the other end of the second conveyor belt passes through a driven adjusting roller, and both ends of the driven adjusting roller are slidably connected to adjusting grooves opened on the front and rear walls of the lower section of the device box body through the auxiliary seat.

[0015] As a further scheme of the present invention, adjusting rods are installed on the side walls of the second reduction device and the auxiliary seat, the other ends of the adjusting rods pass through the right side wall of the device box body and are then installed with adjusting brackets, and an adjusting screw is penetrated through the middle of the adjusting brackets.

[0016] As a further scheme of the present invention, one end of the adjusting screw is fixedly installed outside the right side wall of the device box body, the other end of the adjusting screw passes through the adjusting bracket, an adjusting nut is installed on the adjusting screw, and a scale is installed on one side of the adjusting screw.

[0017] The beneficial effects of the present utility model are as follows:

[0018] In the present utility model, the device box body, the rolling component and the cleaning component are cooperatively operated. When in use, tea leaves enter the rolling component through the feeding hopper, and then the tea leaves that have completed the rolling operation fall to the discharge port below and are discharged. During this process, the cleaning brushes under the driven fixed roller and the driven adjusting roller can clean the passing conveyor belt and clean the tea leaves attached to its surface, thereby avoiding secondary rolling and improving the quality of tea leaves. In addition, the user can adjust the positions of the driving adjusting roller and the driven adjusting roller according to needs through the cooperation of the adjusting screw and the adjusting bracket, and then can adjust the distance between the fixed roller device and the adjusting roller device to meet the use requirements. Description of the Drawings

[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the embodiments. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0020] Figure 1 is the overall structural schematic diagram of a tea rolling and forming device according to an embodiment of the present utility model;

[0021] Figure 2 is the partial sectional structural schematic diagram of the device box body of a tea rolling and forming device according to an embodiment of the present utility model;

[0022] Figure 3 is the structural schematic diagram of the cleaning component of a tea rolling and forming device according to an embodiment of the present utility model;

[0023] Figure 4 is the structural schematic diagram of the adjusting roller device of a tea rolling and forming device according to an embodiment of the present utility model;

[0024] Figure 5 is the schematic diagram of the discharge port of a tea rolling and forming device according to an embodiment of the present utility model.

[0025] In the figure:

[0026] 1. Equipment box; 2. Rolling assembly; 21. Fixed roller device; 211. Active fixed roller; 212. First reduction device; 213. First motor; 214. First conveyor belt; 215. Driven fixed roller; 22. Adjusting roller device; 221. Active adjusting roller; 222. Second reduction device; 223. Second motor; 224. Auxiliary seat; 225. Second conveyor belt; 226. Driven adjusting roller; 227. Adjusting rod; 228. Adjusting bracket; 229. Adjusting screw; 2210. Adjusting nut; 3. Cleaning assembly; 4. Feeding hopper; 5. Discharge port; 6. Support column; 7. Mounting rod; 8. Cleaning brush; 9. Adjusting groove. Detailed implementation manners

[0027] To further illustrate the embodiments, the present utility model provides drawings. These drawings are a part of the disclosure of the present utility model, mainly used to illustrate the embodiments, and can be combined with the relevant descriptions in the specification to explain the operating principle of the embodiments. With reference to these contents, those of ordinary skill in the art should be able to understand other possible implementation manners and the advantages of the present utility model. The components in the drawings are not drawn to scale, and similar component symbols are usually used to represent similar components.

[0028] According to an embodiment of the present utility model, a tea rolling and forming device is provided.

[0029] Please refer to the attached Figures 1-5 Referring to the accompanying drawings, a tea rolling and forming device according to an embodiment of the present utility model includes an equipment box 1, a rolling assembly 2 and a cleaning assembly 3. A feeding hopper 4 is installed at the top end of the equipment box 1, a discharge port 5 is installed on the bottom side wall of the equipment box 1, and support columns 6 are installed at the four corners of the bottom end of the equipment box 1. A rolling assembly 2 is installed in the inner cavity of the equipment box 1, and a cleaning assembly 3 is installed below the rolling assembly 2; the cleaning assembly 3 includes a mounting rod 7, the mounting rod 7 is fixedly installed on the inner wall of the equipment box 1, and a cleaning brush 8 is installed at the other end of the mounting rod 7. By setting the equipment box 1, the rolling assembly 2 and the cleaning assembly 3 to work together, during use, tea enters the rolling assembly 2 through the feeding hopper 4, and then the tea that has completed the rolling operation falls to the discharge port 5 below and is discharged. During this process, the cleaning brush 8 below the driven fixed roller 215 and the driven adjusting roller 226 can clean the passing conveyor belt and clean the tea attached to its surface, thereby avoiding secondary rolling and improving the tea quality. In addition, the user can adjust the positions of the active adjusting roller 221 and the driven adjusting roller 226 according to needs through the cooperation of the adjusting screw 229 and the adjusting bracket 228, and then can adjust the distance between the fixed roller device 21 and the adjusting roller device 22 to meet the use requirements.

[0030] In one embodiment, please refer to the attached Figure 1 ,Figure 2 , Figure 4 and Figure 5 , as a further solution of the present utility model, the rolling assembly 2 includes a fixed roller device 21, a regulating roller device 22 is installed to the right of the fixed roller device 21, a part of the regulating roller device 22 passes through the right side wall of the equipment box body 1, the fixed roller device 21 includes a driving fixed roller 211, the driving fixed roller 211 is rotatably installed in the inner cavity of the equipment box body 1, one end of the driving fixed roller 211 passes through the front side wall of the equipment box body 1 and is then drivingly connected to a first reduction device 212, the power end of the first reduction device 212 is drivingly connected to a first motor 213, a first conveyor belt 214 is installed on the driving fixed roller 211, the other end of the first conveyor belt 214 passes through a driven fixed roller 215, the driven fixed roller 215 is rotatably installed in the inner cavity of the equipment box body 1, the regulating roller device 22 includes a driving regulating roller 221, one end of the driving regulating roller 221 is drivingly connected to a second reduction device 222, the power end of the second reduction device 222 is drivingly connected to a second motor 223, the second reduction device 222 is slidably connected to an adjusting groove 9 opened on the front side wall of the equipment box body 1, the other end of the driving regulating roller 221 is rotatably installed in an auxiliary seat 224, the auxiliary seat 224 is slidably connected to the adjusting groove 9 opened on the rear wall of the equipment box body 1, a second conveyor belt 225 is installed on the driving regulating roller 221, the other end of the second conveyor belt 225 passes through a driven regulating roller 226, and both ends of the driven regulating roller 226 are slidably connected to the adjusting groove 9 opened on the front and rear walls of the lower section of the equipment box body 1 through the auxiliary seat 224. During use, the first motor 213 works, drives the driving fixed roller 211 to work through the first reduction device 212, and then cooperates with the driven fixed roller 215 to drive the first conveyor belt 214 to work. At the same time, the second motor 223 works, drives the driving regulating roller 221 to work through the second reduction device 222, and then cooperates with the driven regulating roller 226 to drive the second conveyor belt 225 to work. The opposite surfaces of the first conveyor belt 214 and the second conveyor belt 225 move relatively at different speeds.

[0031] In one embodiment, please refer to the specification appendix Figure 1 , Figure 2 , Figure 4 and Figure 5, as a further solution of the present utility model, adjusting rods 227 are installed on the side walls of the second speed reduction device 222 and the auxiliary seat 224. The other ends of the adjusting rods 227 pass through the right side wall of the equipment box body 1 and are installed with adjusting brackets 228. The middle of the adjusting bracket 228 is penetrated by an adjusting screw rod 229. One end of the adjusting screw rod 229 is fixedly installed outside the right side wall of the equipment box body 1. The other end of the adjusting screw rod 229 passes through the adjusting bracket 228. An adjusting nut 2210 is installed on the adjusting screw rod 229, and a scale is installed on one side of the adjusting screw rod 229. During use, first loosen the adjusting nut 2210, then pull the adjusting bracket 228 to move to a predetermined position on the adjusting screw rod 229, and then the distance adjustment operation of the adjusting roller device 22 can be driven by the adjusting rod 227. After completion, tighten the adjusting nut 2210 again.

[0032] Working process: During use, the user first loosens the adjusting nut 2210, and then pulls the adjusting bracket 228 to move to a predetermined position on the adjusting screw rod 229 according to the processing requirements, and then tightens the adjusting nut 2210. During this process, both ends of the adjusting roller device 22 slide in the adjusting groove 9 through the adjusting rod 227. After completion, start the machine. Put the tea into the feeding hopper 4. Then the tea enters between the fixed roller device 21 and the adjusting roller device 22 through the discharge end of the feeding hopper 4. After the rolling operation is completed, it falls into the lower discharge port 5. During this process, the cleaning brush 8 under the driven fixed roller 215 and the driven adjusting roller 226 can clean the passing conveyor belt and clean the tea attached to its surface. Moreover, the opposite surfaces of the first conveyor belt 214 in the fixed roller device 21 and the second conveyor belt 225 in the adjusting roller device 22 move relatively at different speeds.

[0033] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included in the protection scope of the present utility model.

Claims

1. A tea rolling and forming device, comprising an equipment housing (1), a rolling assembly (2) and a cleaning assembly (3), characterized in that: A feed hopper (4) is installed at the top of the equipment box (1), a discharge port (5) is installed on the side wall of the bottom end of the equipment box (1), and support columns (6) are installed at the four corners of the bottom end of the equipment box (1). A rolling assembly (2) is installed in the inner cavity of the equipment box (1), and a cleaning assembly (3) is installed below the rolling assembly (2); The cleaning assembly (3) comprises a mounting rod (7), wherein the mounting rod (7) is fixedly mounted on the inner wall of the equipment box (1), and a cleaning brush (8) is mounted on the other end of the mounting rod (7).

2. A tea rolling and forming device according to claim 1, characterized in that: The rolling assembly (2) comprises a fixed roller device (21), an adjusting roller device (22) is installed on the right side of the fixed roller device (21), and a part of the adjusting roller device (22) passes through the right side wall of the equipment box (1).

3. A tea rolling and forming device according to claim 2, characterized in that: The fixed roller device (21) comprises an active fixed roller (211), the active fixed roller (211) being rotatably mounted in the inner cavity of the equipment case (1), one end of the active fixed roller (211) passing through the front side wall of the equipment case (1) and then being transmission-connected to a first reduction device (212), the power end of the first reduction device (212) being transmission-connected to a first motor (213), a first conveyor belt (214) being mounted on the active fixed roller (211), the other end of the first conveyor belt (214) passing through a driven fixed roller (215), and the driven fixed roller (215) being rotatably mounted in the inner cavity of the equipment case (1).

4. A tea rolling and forming device according to claim 2, characterized in that: The adjusting roller device (22) comprises an active adjusting roller (221), one end of the active adjusting roller (221) is drivingly connected to a second reduction device (222), a power end of the second reduction device (222) is drivingly connected to a second motor (223), and the second reduction device (222) is slidably connected to an adjusting slot (9) provided on a front side wall of the equipment housing (1).

5. The tea rolling and forming device according to claim 4, characterized in that: The other end of the active adjustment roller (221) is rotatably mounted in an auxiliary seat (224), and the auxiliary seat (224) is slidably connected to an adjustment slot (9) provided on the rear wall of the equipment box (1). A second conveyor belt (225) is mounted on the active adjustment roller (221), and the other end of the second conveyor belt (225) passes through a driven adjustment roller (226). Both ends of the driven adjustment roller (226) are slidably connected to adjustment slots (9) provided on the front and rear walls of the lower section of the equipment box (1) through the auxiliary seat (224).

6. The tea rolling and forming device according to claim 5, characterized in that: An adjusting rod (227) is installed on the side walls of the second reduction device (222) and the auxiliary seat (224); the other end of the adjusting rod (227) passes through the right side wall of the equipment box (1) and is then installed with an adjusting bracket (228); an adjusting screw (229) passes through the middle of the adjusting bracket (228).

7. A tea rolling and forming device according to claim 6, characterized in that: One end of the adjusting screw (229) is fixedly mounted on the outside of the right side wall of the equipment box (1), and the other end of the adjusting screw (229) passes through the adjusting bracket (228). An adjusting nut (2210) is mounted on the adjusting screw (229), and a scale is mounted on one side of the adjusting screw (229).

Citation Information

Patent Citations

  • Rolling forming device for tea processing

    CN220897856U