Composite flame retardant processing, cooling and crystallizing device
By designing a stirring rack and separation mechanism in the composite flame retardant processing cooling crystallization device, the crystal uneven problem caused by uneven solution temperature is solved, uniform stirring of the solution and uniform separation of the crystals are achieved, and product quality and performance are improved.
Patent Information
- Application Number
- CN202520780603.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-23
- Publication Date
- 2025-06-03
- Estimated Expiration
- 2035-04-23
AI Technical Summary
During the cooling and crystallization process of the existing composite flame retardant cooling device, the solution temperature is insufficient, resulting in local overheating or supercooling, resulting in uneven crystal size and irregular shape.
A composite flame retardant processing cooling crystallization device is designed, and a crystallization mechanism and a separation mechanism are adopted, which includes a stirring rack and a separation mechanism. The stirring rod is driven to uniformly stir through the stirring rack to ensure uniform temperature of the solution. The separation mechanism realizes effective separation between the solution and crystal through the cooperation of the filter plate and the spring.
The composite flame retardant solution is fully and uniformly stirred, which reduces the aggregation and agglomeration of crystals, and the resulting crystal particles are small and uniform, improving the quality and performance of the product.
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Figure CN222930340U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of chemical machinery and equipment, and particularly relates to a processing and cooling crystallization device for a composite flame retardant. Background Technique
[0002] A composite flame retardant is an additive widely used in various materials such as plastics, rubbers, and textiles. It can effectively improve the flame retardant performance of materials, reduce the risk of fire occurrence, and protect people's lives and property safety. With the continuous improvement of people's requirements for fire safety, the demand for composite flame retardants is also increasing day by day;
[0003] In the existing processing and cooling crystallization device for composite flame retardants, through cooling crystallization, the composite flame retardant can be precipitated from the solution in the form of crystals, so as to obtain a product with higher purity and uniform particle size distribution;
[0004] In the existing equipment during the cooling crystallization process, the uniformity of the solution temperature is crucial. Stirring can make the solution flow continuously in the device to avoid local overheating or overcooling. However, the existing stirring devices generally can only stir the local solution, which may lead to local overheating or overcooling, resulting in uneven crystal size and irregular crystal shape. Therefore, we propose a processing and cooling crystallization device for composite flame retardants. Content of the Utility Model
[0005] The purpose of the utility model is to provide a processing and cooling crystallization device for a composite flame retardant. Through the crystallization mechanism and the separation mechanism, it solves the problem that in the existing equipment during the cooling crystallization process, the uniformity of the solution temperature is crucial. Stirring can make the solution flow continuously in the device to avoid local overheating or overcooling. However, the existing stirring devices generally can only stir the local solution, which may lead to local overheating or overcooling, resulting in uneven crystal size and irregular crystal shape.
[0006] To solve the above technical problems, the utility model is realized through the following technical solutions:
[0007] The utility model is a processing and cooling crystallization device for a composite flame retardant, including a bottom plate. The outer wall of the top of the bottom plate is fixedly connected with a support frame. The inner wall of the support frame is fixedly connected with a sleeve. The outer wall of the sleeve is fixedly connected with a cold air compressor. The bottom output end of the cold air compressor is fixedly connected with a transmission pipe. The outer wall of the side of the transmission pipe away from the cold air compressor is fixedly connected with the inner wall of the sleeve. The inner wall of the sleeve is provided with a crystallization mechanism;
[0008] The crystallization mechanism includes a cooling crystallization tank, the outer wall of the cooling crystallization tank is fixedly connected to the inner wall of the sleeve, the top inner wall of the cooling crystallization tank is fixedly connected to a feed port, the top outer wall of the cooling crystallization tank is fixedly connected to a motor fixing plate, the inner wall of the motor fixing plate is fixedly connected to a first motor, and the bottom output end of the first motor is fixedly connected to a rotating shaft through a coupling.
[0009] Furthermore, the outer wall of the rotating shaft at one end away from the first motor is fixedly connected to a crown gear, the inner wall of the cooling crystallization tank is rotatably connected to a sleeve rod, the inner wall of the sleeve rod is rotatably connected to a rotating rod, the outer wall of the sleeve rod is fixedly connected to gear 2, the outer wall of the rotating rod is fixedly connected to a gear, the outer walls of the gear and gear 2 are both meshed and connected with the outer wall of the crown gear, the outer wall of the cooling crystallization tank at one side away from the crown gear is fixedly connected to a gear ring, and the outer wall of the rotating rod at one end away from gear 2 is fixedly connected to a plurality of stirring racks.
[0010] Furthermore, the outer wall of the sleeve rod is fixedly connected to a plurality of stirring rods, the outer walls of a plurality of stirring frames at one end close to the gear ring are fixedly connected to a fixed plate, the inner walls of a plurality of fixed plates are rotatably connected to stirring rod 2, the top outer walls of a plurality of stirring rods 2 are fixedly connected to pinions, the outer walls of a plurality of pinions are meshed with the gear ring, the top inner wall of the cooling crystallization tank is fixedly connected to a discharge pipe, and the top outer wall of the bottom plate is provided with a separation mechanism.
[0011] Furthermore, the separation mechanism comprises a separation box, the bottom outer wall of the separation box is fixedly connected to the top outer wall of the bottom plate, and the outer wall of the separation box is fixedly connected to the second motor fixing plate.
[0012] Furthermore, the outer wall of the second motor fixing plate is fixedly connected to a second motor, the bottom output end of the second motor is fixedly connected to a camshaft via a coupling, and the inner wall of the separation box is rotatably connected to a plurality of camshafts.
[0013] Furthermore, a pulley is fixedly connected to the outer wall of the camshaft on the left side, a belt is transmission-connected to the outer wall of the pulley, and a belt is transmission-connected to the outer wall of the belt.
[0014] Furthermore, the inner wall of the belt pulley is fixedly connected to the outer wall of the camshaft located on the right side, the inner wall of the separation box is provided with a plurality of slide grooves, and the inner walls of the plurality of slide grooves are fixedly connected with slide shafts.
[0015] Furthermore, the outer walls of several of the sliding shafts are slidably connected with filter plates, the outer walls of several of the sliding shafts are sleeved with springs, and the inner wall of the separation box is fixedly connected with a drain pipe.
[0016] The utility model has the following beneficial effects:
[0017] 1. The utility model achieves the effect of fully and evenly stirring the composite flame retardant solution by setting a stirring frame. When the stirring frame rotates, it drives the fixed plate to move circumferentially. At this time, the fixed plate drives the second stirring rod to move along the same trajectory. At this time, the small gear connected to the second stirring rod will rub against the toothed ring, and the toothed ring will drive the second stirring rod to rotate. When the sleeve rod rotates, it drives the first stirring rod to rotate, so as to keep the crystals relatively dispersed in the solution, reduce the collision and aggregation opportunities between the crystals, avoid the formation of large aggregates or lumps, and is conducive to obtaining small and uniform crystal particles, improving the quality and performance of the product;
[0018] 2. The utility model achieves the effect of separating the mother liquor of the composite flame retardant solution from the crystals by setting a camshaft. When the two camshafts start to rotate simultaneously, the cams fixed on their surfaces will push the filter plate upward. When the filter plate moves upward, it slides on the sliding shaft and squeezes the spring when it contacts the spring. When the concave-convex end of the cam no longer contacts the filter plate, the spring will no longer be squeezed, and the spring will rebound. This rebounding force will reset the filter plate, and then the filter plate will be pushed up again. Repeating this cycle can drive the filter plate to slide, preventing the crystals from growing excessively or aggregating in the mother liquor, being conducive to controlling the particle size distribution and morphology of the crystals, making the produced flame retardant crystals have better consistency and stability, and facilitating the control and optimization of the production process.
[0019] Of course, it is not necessary for any product implementing the utility model to achieve all the above-mentioned advantages simultaneously. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required for describing the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0021] Figure 1 It is a schematic diagram of the overall structure of the present utility model;
[0022] Figure 2 It is a cross-sectional view of the overall structure of the present utility model;
[0023] Figure 3 It is a schematic diagram of the structure of the stirring frame of the present utility model;
[0024] Figure 4 For the present utility model Figure 3 The enlarged view at A;
[0025] Figure 5 This is a cross-sectional view of the separation box structure of the present utility model;
[0026] Figure 6 This is the present utility model Figure 5 An enlarged view of part B in it.
[0027] In the attached drawings, the list of components represented by each reference numeral is as follows:
[0028] 1. Bottom plate; 101. Support frame; 102. Sleeve; 103. Cold air compressor; 104. Transmission pipe; 2. Crystallization mechanism; 201. Cooling crystallization tank; 202. Feed inlet; 203. Motor fixing plate; 204. First motor; 205. Rotating shaft; 206. Crown gear; 207. Sleeve rod; 208. Rotating rod; 209. Gear; 210. Second gear; 211. Tooth ring; 212. Stirring frame; 213. Stirring rod; 214. Fixing plate; 215. Small gear; 216. Second stirring rod; 217. Discharge pipe; 3. Separation mechanism; 301. Separation box; 302. Second motor fixing plate; 303. Second motor; 304. Camshaft; 305. Pulley; 306. Belt; 307. Belt pulley; 308. Slide groove; 309. Slide shaft; 310. Filter plate; 311. Spring; 312. Drain pipe. Specific embodiments
[0029] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the protection scope of the present utility model.
[0030] Please refer to Figures 1-6 As shown, the present utility model is a composite flame retardant processing cooling crystallization device, including a bottom plate 1. The top outer wall of the bottom plate 1 is fixedly connected with a support frame 101. The inner wall of the support frame 101 is fixedly connected with a sleeve 102. The support frame 101 is used to support and fix the sleeve 102. The outer wall of the sleeve 102 is fixedly connected with a cold air compressor 103. The bottom output end of the cold air compressor 103 is fixedly connected with a transmission pipe 104. The transmission pipe 104 is used to circulate and transmit the cold air generated by the cold air compressor 103. The outer wall of the side of the transmission pipe 104 away from the cold air compressor 103 is fixedly connected with the inner wall of the sleeve 102. The inner wall of the sleeve 102 is provided with a crystallization mechanism 2;
[0031] The crystallization mechanism 2 includes a cooling crystallization tank 201. The outer wall of the cooling crystallization tank 201 is fixedly connected to the inner wall of the sleeve 102. The top inner wall of the cooling crystallization tank 201 is fixedly connected with a feed inlet 202. The top outer wall of the cooling crystallization tank 201 is fixedly connected with a motor fixing plate 203. The inner wall of the motor fixing plate 203 is fixedly connected with a first motor 204. The motor fixing plate 203 is used to fix the first motor 204, making the first motor 204 more stable during operation. The bottom output end of the first motor 204 is fixedly connected with a rotating shaft 205 through a coupling. The outer wall of the end of the rotating shaft 205 away from the first motor 204 is fixedly connected with a crown gear 206. The inner wall of the cooling crystallization tank 201 is rotatably connected with a sleeve rod 207. The inner wall of the sleeve rod 207 is rotatably connected with a rotating rod 208. The outer wall of the sleeve rod 207 is fixedly connected with a gear two 210. The outer wall of the rotating rod 208 is fixedly connected with a gear 209. The outer walls of both the gear 209 and the gear two 210 are meshed with the outer wall of the crown gear 206. The rotation of the crown gear 206 drives the gear 209 and the gear two 210 to rotate, and at this time, the transmission effect between parts is achieved. The outer wall of the side of the cooling crystallization tank 201 away from the crown gear 206 is fixedly connected with a toothed ring 211. The outer wall of the end of the rotating rod 208 away from the gear two 210 is fixedly connected with a number of stirring frames 212. The outer wall of the sleeve rod 207 is fixedly connected with a number of stirring rods 213. The outer walls of the number of stirring frames 212 near the toothed ring 211 are fixedly connected with fixing plates 214. The inner walls of the number of fixing plates 214 are rotatably connected with stirring rods two 216. The stirring rods two 216 cooperate with the stirring rods 213 to stir the composite flame retardant solution more evenly. The outer walls of the top of the number of stirring rods two 216 are fixedly connected with small gears 215. The outer walls of the number of small gears 215 are meshed with the toothed ring 211. The top inner wall of the cooling crystallization tank 201 is fixedly connected with a discharge pipe 217. The top outer wall of the bottom plate 1 is provided with a separation mechanism 3;
[0032] The separation mechanism 3 includes a separation box 301. The bottom outer wall of the separation box 301 is fixedly connected to the top outer wall of the bottom plate 1. The outer wall of the separation box 301 is fixedly connected with a motor fixing plate two 302. The outer wall of the motor fixing plate two 302 is fixedly connected with a second motor 303. The motor fixing plate two 302 is used to fix the second motor 303, making the second motor 303 more stable during operation. The bottom output end of the second motor 303 is fixedly connected with a camshaft 304 through a coupling. The inner wall of the separation box 301 is rotatably connected with a number of camshafts 304. The outer wall of the camshaft 304 on the left side is fixedly connected with a pulley 305. The outer wall of the pulley 305 is drivingly connected with a belt 306. The outer wall of the belt 306 is drivingly connected with a belt pulley 307. The pulley 305 drives the belt pulley 307 to rotate through the belt 306, and the transmission effect between parts is achieved here;
[0033] The inner wall of the pulley 307 is fixedly connected to the outer wall of the right camshaft 304. A plurality of chutes 308 are formed in the inner wall of the separation box 301. The inner walls of the plurality of chutes 308 are fixedly connected with sliding shafts 309, which are used to facilitate the up-and-down sliding of the filter plate 310. The outer walls of the plurality of sliding shafts 309 are slidably connected with a filter plate 310. Springs 311 are sleeved on the outer walls of the plurality of sliding shafts 309, and the springs 311 are used to quickly reset the filter plate 310. A drain pipe 312 is fixedly connected to the inner wall of the separation box 301.
[0034] A specific application of this embodiment is as follows:
[0035] When the staff needs to use the device, first add the pretreated composite flame retardant solution into the cooling crystallization tank 201 through the feed port 202. Subsequently, start the cold air compressor 103. At this time, the cold air generated by the cold air compressor 103 will be transmitted into the transmission pipe 104. Then, the transmission pipe 104 will cool the cooling crystallization tank 201. Then, start the first motor 204. When the first motor 204 starts to rotate, it will drive the crown gear 206 to rotate through the rotating shaft 205. When the crown gear 206 starts to rotate, it will drive the gear 209 and the gear two 210 to rotate respectively. When the gear 209 and the gear two 210 start to rotate, they will drive the sleeve rods 207 and the rotating rods 208 connected to them to rotate respectively. When the rotating rod 208 starts to rotate, it will drive the stirring frame 212 to rotate. When the stirring frame 212 rotates, it will drive the fixed plate 214 to move in a circular motion together. At this time, the fixed plate 214 will drive the stirring rod two 216 to move along the same trajectory. At this time, the small gear 215 connected to the stirring rod two 216 will rub against the toothed ring 211. At this time, the toothed ring 211 will drive the stirring rod two 216 to rotate. When the sleeve rod 207 rotates, it will drive the stirring rod 213 to rotate together. At this time, the stirring frame 212, the stirring rod two 216 and the stirring rod 213 cooperate with each other to uniformly stir the composite flame retardant solution, making the crystallization of the composite flame retardant solution more sufficient. When the crystallization is completed, open the discharge pipe 217. Then, the composite flame retardant solution in the cooling crystallization tank 201 will fall downward. When it falls on the filter plate 310, the mother liquor will fall into the separation tank 301 through the holes on the filter plate 310, while the crystals will stay on the filter plate 310. At this time, start the second motor 303. When the second motor 303 starts to operate, it will drive the camshaft 304 to rotate. When the camshaft 304 rotates, it will drive the pulley 305 to rotate. At this time, the pulley 305 will drive the belt pulley 307 to rotate through the belt 306. When the belt pulley 307 starts to rotate, it will drive another camshaft 304 to rotate. When the two camshafts 304 start to rotate simultaneously, the cams fixed on their surfaces will push the filter plate 310 upward. When the filter plate 310 moves upward, it will slide on the sliding shaft 309 and squeeze the spring 311 when it touches the spring 311. When the concave and convex end of the cam no longer touches the filter plate 310, the spring 311 will no longer be squeezed. At this time, the spring 311 will rebound. This rebounding force will reset the filter plate 310. Then, the filter plate 310 will be pushed up again, and this cycle can drive the filter plate 310 to slide. At this time, the separation rate of the composite flame retardant solution can be accelerated. When the separation is completed, the staff collects the crystals on the filter plate 310, and then opens the drain pipe 312 to discharge and collect the mother liquor.
[0036] In the description of this specification, the descriptions referring to terms such as "one embodiment", "example", "specific example", etc. mean that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.
[0037] The preferred embodiments of the present utility model disclosed above are only used to help illustrate the present utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the present utility model to the specific embodiments described. Obviously, many modifications and variations can be made according to the content of this specification. These embodiments are selected and specifically described in this specification in order to better explain the principle and practical application of the present utility model, so that those skilled in the relevant technical field can well understand and utilize the present utility model. The present utility model is only limited by the claims and their full scope and equivalents.
Claims
1. A composite flame retardant processing cooling crystallization device, comprising a bottom plate (1), characterized in that: The top outer wall of the bottom plate (1) is fixedly connected to a support frame (101), the inner wall of the support frame (101) is fixedly connected to a sleeve (102), the outer wall of the sleeve (102) is fixedly connected to a cold steam compressor (103), the bottom output end of the cold steam compressor (103) is fixedly connected to a transmission pipe (104), the outer wall of the transmission pipe (104) on a side away from the cold steam compressor (103) is fixedly connected to the inner wall of the sleeve (102), and the inner wall of the sleeve (102) is provided with a crystallization mechanism (2); The crystallization mechanism (2) comprises a cooling crystallization tank (201), the outer wall of the cooling crystallization tank (201) is fixedly connected to the inner wall of the sleeve (102), the top inner wall of the cooling crystallization tank (201) is fixedly connected to a feed port (202), the top outer wall of the cooling crystallization tank (201) is fixedly connected to a motor fixing plate (203), the inner wall of the motor fixing plate (203) is fixedly connected to a first motor (204), and the bottom output end of the first motor (204) is fixedly connected to a rotating shaft (205) via a coupling.
2. A composite flame retardant processing cooling crystallization device according to claim 1, characterized in that: The outer wall of one end of the rotating shaft (205) away from the first motor (204) is fixedly connected to a crown gear (206); the inner wall of the cooling crystallization tank (201) is rotatably connected to a sleeve rod (207); the inner wall of the sleeve rod (207) is rotatably connected to a rotating rod (208); the outer wall of the sleeve rod (207) is fixedly connected to a second gear (210); the outer wall of the rotating rod (208) is fixedly connected to a gear (209); the outer walls of the gear (209) and the second gear (210) are both meshed and connected to the outer wall of the crown gear (206); the outer wall of the cooling crystallization tank (201) away from the crown gear (206) is fixedly connected to a gear ring (211); and the outer wall of one end of the rotating rod (208) away from the second gear (210) is fixedly connected to a plurality of stirring racks (212).
3. A composite flame retardant processing cooling crystallization device according to claim 2, characterized in that: The outer wall of the sleeve rod (207) is fixedly connected to a plurality of stirring rods (213); the outer walls of one end of a plurality of stirring frames (212) close to the gear ring (211) are fixedly connected to a fixing plate (214); the inner walls of a plurality of fixing plates (214) are rotatably connected to stirring rod 2 (216); the top outer walls of a plurality of stirring rods 2 (216) are fixedly connected to a pinion gear (215); the outer walls of a plurality of pinion gears (215) are meshedly connected to the gear ring (211); the top inner wall of the cooling crystallization tank (201) is fixedly connected to a discharge pipe (217); and the top outer wall of the bottom plate (1) is provided with a separation mechanism (3).
4. A composite flame retardant processing cooling crystallization device according to claim 3, characterized in that: The separation mechanism (3) comprises a separation box (301), the bottom outer wall of the separation box (301) being fixedly connected to the top outer wall of the bottom plate (1), and the outer wall of the separation box (301) being fixedly connected to a second motor fixing plate (302).
5. A composite flame retardant processing cooling crystallization device according to claim 4, characterized in that: The outer wall of the second motor fixing plate (302) is fixedly connected to a second motor (303); the bottom output end of the second motor (303) is fixedly connected to a camshaft (304) via a coupling; and the inner wall of the separation box (301) is rotatably connected to a plurality of camshafts (304).
6. A composite flame retardant processing cooling crystallization device according to claim 5, characterized in that: The outer wall of the camshaft (304) on the left side is fixedly connected to a pulley (305), the outer wall of the pulley (305) is drivingly connected to a belt (306), and the outer wall of the belt (306) is drivingly connected to a belt disk (307).
7. A composite flame retardant processing cooling crystallization device according to claim 6, characterized in that: The inner wall of the belt pulley (307) is fixedly connected to the outer wall of the camshaft (304) located on the right side, and the inner wall of the separation box (301) is provided with a plurality of slide grooves (308), and the inner walls of the plurality of slide grooves (308) are fixedly connected to slide shafts (309).
8. The composite flame retardant processing cooling crystallization device according to claim 7, characterized in that: The outer walls of several sliding shafts (309) are slidably connected to filter plates (310), the outer walls of several sliding shafts (309) are sleeved with springs (311), and the inner wall of the separation box (301) is fixedly connected to a drainage pipe (312).