Pulse bag type dust collector with dust collecting mechanism
By designing a dust collection mechanism in the pulse bag dust collector, the automatic collection of dust and automatic cleaning and replacement of dust bags are achieved, which solves the dust problem during dust discharge in the prior art and the operation trouble of bag replacement, and significantly improves the dust removal efficiency and operation convenience.
Patent Information
- Application Number
- CN202422258747.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-13
- Publication Date
- 2025-06-03
- Estimated Expiration
- 2034-09-13
AI Technical Summary
The existing pulse bag dust collectors are prone to dust when dust is discharged, polluting the environment, and need to remove the spray pipe when replacing the dust removal bag, which is troublesome to operate.
A pulse bag dust collector with a dust collection mechanism is designed. By setting up a dust collector mechanism in the dust collector box, including a diversion bucket, a drive motor, a spiral plate, a cart, a water pump, a rotating nozzle, etc., the dust collection and automatic cleaning and replacement of the dust removal bag are realized.
It effectively suppresses the spread of dust, reduces environmental pollution, and simplifies the replacement process of dust removal bags, avoiding the trouble of dismantling the spray pipe.
Smart Images

Figure CN222930495U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of dust removal equipment, in particular to a pulse bag filter with a dust collection mechanism. Background Technique
[0002] The pulse bag filter is a filter type dust removal equipment based on the filtration principle. It uses organic fiber or inorganic fiber filter cloth to filter the dust in the gas. Compressed air is ejected from the nozzle, causing the filter bag to suddenly expand. Under the action of the reverse air flow, the dust attached to the surface of the filter bag quickly detaches from the filter bag and falls into the ash hopper. There are still certain defects in the existing pulse bag filters during use, such as;
[0003] The existing pulse bag filters usually directly discharge the dust from the ash hopper below. Dust is easily generated during discharge, polluting the environment. Most of them cannot suppress dust for collection. And when replacing the filter bags of the existing pulse bag filters, it is impossible to observe whether each group of filter bags needs to be replaced. When replacing, it is necessary to disassemble the ejection pipe above the filter bag to remove the filter bag for replacement, which is rather troublesome. Content of the Utility Model
[0004] The purpose of the utility model is to provide a pulse bag filter with a dust collection mechanism to solve the problems raised in the above background technique.
[0005] To achieve the above purpose, the utility model provides the following technical solution: A pulse bag filter with a dust collection mechanism, including: a dust collector box body, a hollow plate, a dust removal filter bag and a framework;
[0006] The inner wall of the dust collector box body is connected with a hollow plate, the dust removal filter bag is installed through the hollow plate, and a framework is arranged inside the dust removal filter bag;
[0007] A dust collection mechanism is arranged on the inner wall of the hollow plate. One side of the dust collector box body is connected with a compressor, an electromagnetic valve is connected above the compressor, a trachea is connected above the electromagnetic valve, a dust removal mechanism is connected above the hollow plate, and an exhaust fan is connected to the side of the dust collector box body away from the compressor. The dust collection mechanism includes: a diversion hopper, a driving motor, a spiral plate, a support plate, a cover, a trolley, a water pump, an annular pipe and a rotary nozzle. The inner wall of the dust collector box body near the lower part of the dust removal filter bag is connected with a diversion hopper through a bracket. The inner wall of the diversion hopper is connected with a driving motor through a bracket. The output end of the driving motor is connected with a spiral plate. The spiral plate abuts against the inner wall of the dust collector box body, and the bottom of the spiral plate is rotationally connected with a support plate through a bearing. The support plate is connected to the inner wall of the dust collector box body.
[0008] Preferably, a cover is connected below the dust collector box body, and a trolley abuts inside the cover.
[0009] Preferably, a water pump is connected to the upper surface of the cover. One side of the water pump is connected to an annular pipe, and the bottom of the annular pipe is connected to a rotary nozzle. The rotary nozzle is connected through the inner wall above the cover.
[0010] Preferably, the dust removal mechanism includes: a Y motor, a Y threaded rod, a first slider, an X slide rod, a second slider, a Y slide rod, an X motor, an X threaded rod, a connecting plate, a spray pipe, a hose, a resistive film pressure sensor, and a controller. The upper surface of the hollow plate is connected to a Y motor through a motor base. The output end of the Y motor is connected to a Y threaded rod, and the Y threaded rod is rotatably connected to the upper surface of the hollow plate through a vertical plate.
[0011] Preferably, a first slider is threadedly connected to the Y threaded rod. One side of the first slider is connected to an X slide rod, and one side of the X slide rod is connected to a second slider. A Y slide rod is slidably penetrated through the second slider, and the Y slide rod is connected to the upper surface of the hollow plate through two groups of vertical plates.
[0012] Preferably, an X motor is connected to one side of the second slider through a motor base. The output end of the X motor is connected to an X threaded rod, and the X threaded rod is rotatably connected to one side of the first slider.
[0013] Preferably, a connecting plate is threadedly connected to the X threaded rod, and the connecting plate is slidably connected to the X slide rod.
[0014] Preferably, a spray pipe is installed through the connecting plate. A hose is connected above the spray pipe, and the hose penetrates through the inner wall of the dust collector box and is connected to the air pipe;
[0015] A resistive film pressure sensor is arranged outside the dust removal bag. The resistive film pressure sensor is adhered to the upper surface of the hollow plate, and the resistive film pressure sensor is electrically connected to the controller. The controller is connected to one side of the dust collector box through bolts.
[0016] Compared with the prior art, the beneficial effects of the present utility model are as follows: For the pulse jet bag filter with a dust collection mechanism, by starting the driving motor to drive the spiral plate to clean the inner wall of the dust collector box, the accumulated dust is scraped and discharged into the trolley. The rotary nozzle sprays water mist to reduce dust, and the dust is collected in the trolley, so that the pulse jet bag filter can collect dust. The weight of the dust removal bag is detected by the resistive film pressure sensor. The controller is operated to start the Y motor to adjust the front and back movement of the spray pipe, and the X motor is started to adjust the left and right movement of the spray pipe to clean each dust removal bag one by one. When replacing the dust removal bag, there is no need to disassemble the spray pipe, so that the pulse jet bag filter is convenient for replacing the dust removal bag. The specific content is as follows:
[0017] 1. Open the valve at the bottom of the dust collector box, then start the drive motor to drive the spiral plate to rotate, clean the inner wall of the dust collector box, and at the same time, move the accumulated dust and discharge it into the cart. The water pump sends water into the rotating nozzle, and then sprays it out to reduce dust. The dust is collected in the cart, and then the pulse bag dust collector collects the dust;
[0018] 2. The weight of the dust bag is detected by a resistive film pressure sensor. The controller is operated to start the Y motor to drive the Y threaded rod to rotate, drive the second slider to slide along the second slider, start the X motor to drive the X threaded rod to rotate, and drive the connecting plate to slide. The nozzle is adjusted to align each group of dust bags for cleaning one by one. When replacing the dust bags, there is no need to disassemble the blowing pipe, so that the pulse bag dust collector is convenient for replacing dust bags. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a schematic diagram of the main cross-sectional structure of the dust collector box of the utility model;
[0020] Figure 2 This is a schematic diagram of the main structure of the utility model;
[0021] Figure 3 This is a schematic diagram of the three-dimensional structure of the spiral plate of the utility model;
[0022] Figure 4 This is a schematic diagram of the top view of the connecting plate of the utility model;
[0023] Figure 5 This is an enlarged view of the structure of part A of the utility model.
[0024] In the figure: 1. dust collector box; 2. hollow plate; 3. dust bag; 4. frame; 5. dust collecting mechanism; 501. guide bucket; 502. drive motor; 503. spiral plate; 504. support plate; 505. cover; 506. cart; 507. water pump; 508. annular pipe; 509. rotating nozzle; 6. compressor; 7. solenoid valve; 8. air pipe; 9. dust collecting mechanism; 901. Y motor; 902. Y threaded rod; 903. first slider; 904. X slider; 905. second slider; 906. Y slider; 907. X motor; 908. X threaded rod; 909. connecting plate; 910. nozzle; 911. hose; 912. resistive film pressure sensor; 913. controller; 10. exhaust fan. DETAILED DESCRIPTION
[0025] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0026] Please refer to Figures 1 - 3 , the present utility model provides a technical solution: a pulse bag filter with a dust collection mechanism, including: a dust collector box body 1, a hollow plate 2, a dust removal cloth bag 3 and a skeleton 4; a hollow plate 2 is connected to the inner wall of the dust collector box body 1, a dust removal cloth bag 3 is installed through the hollow plate 2, and a skeleton 4 is arranged inside the dust removal cloth bag 3; a dust collection mechanism 5 is arranged on the inner wall of the hollow plate 2, a compressor 6 is connected to one side of the dust collector box body 1, a solenoid valve 7 is connected above the compressor 6, a trachea 8 is connected above the solenoid valve 7, a dust removal mechanism 9 is connected above the hollow plate 2, and an exhaust fan 10 is connected to the side of the dust collector box body 1 away from the compressor 6. The dust collection mechanism 5 includes: a diversion hopper 501, a driving motor 502, a spiral plate 503, a support plate 504, a cover 505, a trolley 506, a water pump 507, an annular pipe 508 and a rotary nozzle 509. A diversion hopper 501 is connected to the inner wall of the dust collector box body 1 near the lower part of the dust removal cloth bag 3 through a bracket, a driving motor 502 is connected to the inner wall of the diversion hopper 501 through a bracket, the output end of the driving motor 502 is connected to a spiral plate 503, the spiral plate 503 abuts against the inner wall of the dust collector box body 1, and the bottom of the spiral plate 503 is rotatably connected to a support plate 504 through a bearing, the support plate 504 is connected to the inner wall of the dust collector box body 1, a cover 505 is connected to the lower part of the dust collector box body 1, a trolley 506 abuts inside the cover 505, a water pump 507 is connected to the upper surface of the cover 505, an annular pipe 508 is connected to one side of the water pump 507, and a rotary nozzle 509 is connected to the bottom of the annular pipe 508. The rotary nozzle 509 is connected through the inner wall above the cover 505.
[0027] During specific implementation, the diversion hopper 501 is used to divert the dust. Open the valve at the bottom of the dust collector box body 1, and then start the driving motor 502 to drive the spiral plate 503 to rotate on the support plate 504, clean the inner wall of the dust collector box body 1, and at the same time stir the accumulated dust and discharge it into the trolley 506 inside the cover 505. The water pump 507 sends water into the rotary nozzle 509 through the annular pipe 508 and then sprays it to reduce dust. The dust is collected in the trolley 506, and the trolley 506 is pushed out for dumping, so that the pulse bag filter can collect dust.
[0028] Refer to Figure 1 , Figure 2 , Figure 4 andFigure 5 It can be seen that the dust removal mechanism 9 includes: a Y motor 901, a Y threaded rod 902, a first slider 903, an X slide bar 904, a second slider 905, a Y slide bar 906, an X motor 907, an X threaded rod 908, a connection plate 909, a spray pipe 910, a hose 911, a resistive film pressure sensor 912, and a controller 913. The upper surface of the hollow plate 2 is connected with a Y motor 901 through a motor base. The output end of the Y motor 901 is connected with a Y threaded rod 902. The Y threaded rod 902 is rotationally connected to the upper surface of the hollow plate 2 through a vertical plate. A first slider 903 is threadedly connected to the Y threaded rod 902. One side of the first slider 903 is connected with an X slide bar 904. One side of the X slide bar 904 is connected with a second slider 905. A Y slide bar 906 is slidably penetrated through the second slider 905. The Y slide bar 906 is connected to the upper surface of the hollow plate 2 through two groups of vertical plates. One side of the second slider 905 is connected with an X motor 907 through a motor base. The output end of the X motor 907 is connected with an X threaded rod 908. The X threaded rod 908 is rotationally connected to one side of the first slider 903. A connection plate 909 is threadedly connected to the X threaded rod 908. The connection plate 909 is slidably connected to the X slide bar 904. A spray pipe 910 is penetrated and installed in the connection plate 909. A hose 911 is connected above the spray pipe 910. The hose 911 penetrates through the inner wall of the dust collector box 1 and is connected to the air pipe 8. A resistive film pressure sensor 912 is arranged on the outer side of the dust removal bag 3. The resistive film pressure sensor 912 is adhered to the upper surface of the hollow plate 2, and the resistive film pressure sensor 912 is electrically connected to the controller 913. The controller 913 is connected to one side of the dust collector box 1 through bolts.
[0029] During specific implementation, the resistive film pressure sensor 912 is used to detect the weight of the dust removal bag 3. If the weight of the dust removal bag 3 is abnormal, it may be that the dust removal bag 3 is damaged and filled with dust. The data is transmitted to the controller 913 for reminder. The controller 913 can be operated to start the Y motor 901 to drive the Y threaded rod 902 to rotate. The Y threaded rod 902 drives the first slider 903 to drive the second slider 905 to slide along the second slider 905. The X motor 907 drives the X threaded rod 908 to rotate to drive the connection plate 909 to slide along the X slide bar 904, and the spray pipe 910 is adjusted to align with each group of dust removal bags 3 for individual cleaning. When replacing the dust removal bag 3, there is no need to disassemble the spray pipe, making it convenient to replace the dust removal bag 3 in this pulse jet bag filter.
[0030] In summary: When using the pulse bag filter with a dust collection mechanism, first, connect the pulse bag filter to the space to be dusted with a pipeline. Start the exhaust fan 10 to discharge the air in the dust collector box 1 and suck the dusty air into the dust collector box 1. The heavier dust particles settle naturally, and the smaller dust particles are filtered by the dust removal cloth bag 3 and adsorbed on the surface of the dust removal cloth bag 3. The air filtered by the dust removal cloth bag 3 enters the chamber above the hollow plate 2 and is discharged from the exhaust fan 10. Weigh the dust removal cloth bag 3 and the framework 4 together through the resistive film pressure sensor 912. If the weight exceeds the threshold, activate the Y motor 901 and the X motor 907 to move the nozzle 910 above the dust removal cloth bag 3. The compressor 6 compresses the air, opens the solenoid valve 7 for release, and the high-pressure air is ejected from the nozzle 910 through the air pipe 8 and the hose 911. The high-pressure air flow impacts the dust removal cloth bag 3 to shake off the dust on the dust removal cloth bag 3. If the weight of the dust removal cloth bag 3 is still abnormal, open the cover plate above the dust collector box 1, pull out the framework 4 from the dust removal cloth bag 3, and replace the dust removal cloth bag 3 when pulling it out. After long-term use, connect a water pipe to the water source, start the water pump 507 to drive the rotating spray head 509 to rotate and spray, open the valve at the bottom of the dust collector box 1 and start the drive motor 502 to discharge the dust into the trolley 506. The water mist sprayed by the rotating spray head 509 quickly settles the raised dust, collects the dust in the trolley 506, and then push the trolley 506 away to dump it. The content not described in detail in this specification belongs to the prior art well-known to those skilled in the art.
[0031] Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments or perform equivalent replacements for some technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. A pulse bag dust collector with a dust collection mechanism, comprising: The dust collector housing (1), the hollow plate (2), the dust bag (3) and the frame (4) are characterized in that: A hollow plate (2) is connected to the inner wall of the dust collector housing (1), a dust bag (3) is installed through the hollow plate (2), and a frame (4) is arranged inside the dust bag (3); A dust collecting mechanism (5) is arranged on the inner wall of the hollow plate (2); a compressor (6) is connected to one side of the dust collector housing (1); a solenoid valve (7) is connected above the compressor (6); a gas pipe (8) is connected above the solenoid valve (7); a dust collecting mechanism (9) is connected above the hollow plate (2); a fan (10) is connected to the side of the dust collector housing (1) away from the compressor (6); the dust collecting mechanism (5) comprises: a guide hopper (501), a drive motor (502), a spiral plate (503), a support plate (504), a cover (505), a trolley (506), a water pump (510), a water pump (511), a water pump (512), a water pump (513), a water pump (514), a water pump (515), a water pump (516), a water pump (517), a water pump (518), a water pump (519), a water pump (520), a water pump (521), a water pump (522), a water pump (523), a water pump (524), a water pump (525), a water pump (526), a water pump (527), a water pump (528), a water pump (529), a water pump (530), a water pump (531), a water pump (532), a water pump (533), a water pump (534), a water pump (535), a water pump (536), a water pump (537), a water pump (538), a water pump (539), a water pump (539), a water pump (539), a water pump (531), a water pump (539), a water pump (531), a water pump (531), a water pump (532), a water pump (533), a water pump (539), a water pump (539), a water pump (539), a water pump (539), a water pump A pump (507), an annular tube (508) and a rotating nozzle (509); a guide hopper (501) is connected to the inner wall of the dust collector housing (1) below the dust bag (3) through a bracket; a driving motor (502) is connected to the inner wall of the guide hopper (501) through a bracket; an output end of the driving motor (502) is connected to a spiral plate (503); the spiral plate (503) is abutted against the inner wall of the dust collector housing (1); and the bottom of the spiral plate (503) is rotatably connected to a support plate (504) through a bearing; and the support plate (504) is connected to the inner wall of the dust collector housing (1).
2. A pulse bag dust collector with a dust collection mechanism according to claim 1, characterized in that: A cover (505) is connected to the bottom of the dust collector housing (1), and a trolley (506) is abutted against the inside of the cover (505).
3. A pulse bag dust collector with a dust collection mechanism according to claim 2, characterized in that: The upper surface of the cover (505) is connected to a water pump (507), one side of the water pump (507) is connected to an annular tube (508), the bottom of the annular tube (508) is connected to a rotating nozzle (509), and the rotating nozzle (509) is connected through the inner wall of the cover (505).
4. A pulse bag dust collector with a dust collection mechanism according to claim 1, characterized in that: The dust removal mechanism (9) comprises: a Y motor (901), a Y threaded rod (902), a first slider (903), an X slide rod (904), a second slider (905), a Y slide rod (906), an X motor (907), an X threaded rod (908), a connecting plate (909), a nozzle (910), a hose (911), a resistive film pressure sensor (912) and a controller (913); the upper surface of the hollow plate (2) is connected to the Y motor (901) via a motor seat; the output end of the Y motor (901) is connected to the Y threaded rod (902); and the Y threaded rod (902) is rotatably connected to the upper surface of the hollow plate (2) via a vertical plate.
5. A pulse bag dust collector with a dust collection mechanism according to claim 4, characterized in that: The Y threaded rod (902) is threadedly connected to a first slider (903), one side of the first slider (903) is connected to an X slide bar (904), one side of the X slide bar (904) is connected to a second slider (905), a Y slide bar (906) slides through the second slider (905), and the Y slide bar (906) is connected to the upper surface of the hollow plate (2) through two sets of vertical plates.
6. A pulse bag dust collector with a dust collection mechanism according to claim 5, characterized in that: One side of the second slider (905) is connected to an X motor (907) via a motor seat, an output end of the X motor (907) is connected to an X threaded rod (908), and the X threaded rod (908) is rotatably connected to one side of the first slider (903).
7. A pulse bag dust collector with a dust collection mechanism according to claim 6, characterized in that: The X-threaded rod (908) is threadedly connected with a connecting plate (909), and the connecting plate (909) is slidably connected to the X-sliding rod (904).
8. A pulse bag dust collector with a dust collection mechanism according to claim 7, characterized in that: A nozzle (910) is installed through the connection plate (909), a hose (911) is connected to the top of the nozzle (910), and the hose (911) passes through the inner wall of the dust collector housing (1) and is connected to the air pipe (8); A resistive film pressure sensor (912) is arranged on the outside of the dust removal bag (3), and the resistive film pressure sensor (912) is adhered to the upper surface of the hollow plate (2), and the resistive film pressure sensor (912) is electrically connected to a controller (913), and the controller (913) is connected to one side of the dust collector housing (1) by bolts.
Citation Information
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