High-precision automatic printing ink blending system

Abstract

The utility model discloses a high-precision automatic printing ink blending system, which relates to the technical field of printing ink blending and comprises a base, supporting legs are fixedly mounted at four corners of the top of the base, and a rack is fixedly mounted at the tops of the supporting legs. By the adoption of the structure, the driving motor can drive the rotating disc to rotate, the stirring tank is fixedly connected with the inner side of the rotating disc, and therefore the stirring tank is driven to swing, and ink materials in the stirring tank are shaken. In the stirring and mixing process, the linkage gear at the top of the top cover moves with the transmission gear, the linkage gear is meshed with the fixed gear ring, the stirring tank rotates to promote the linkage gear to drive the transmission gear to rotate, the transmission gear drives the rotating shaft to rotate, and then the stirring mechanism is driven to stir. Therefore, according to the device, the stirring tank can swing to uniformly blend and mix the ink, the stirring mechanism can be adaptively driven to stir, the ink in the stirring tank can be efficiently and uniformly blended, and the overall uniformity of blending and mixing is greatly improved.

Description

Technical Field

[0001] The utility model belongs to the technical field of ink preparation, and particularly relates to a high-precision automatic ink preparation system. Background Art

[0002] In the production process of polymer material floor films, ink preparation and mixing is a key link, which involves precisely mixing different ink components according to specific ratios and formulas. First, it is necessary to determine the required ink characteristics such as color, gloss, and adhesion according to the design requirements and performance indicators of the floor film, and then select the corresponding ink raw materials. During the preparation process, professional equipment and tools are used to strictly control the addition amount of each ink component to ensure that the mixed ink meets the expected performance. An ink preparation system is an integrated system dedicated to ink preparation, which has a precise metering function and can accurately measure the usage amount of each ink component to ensure that the prepared ink meets the established standards in terms of color, concentration, etc.; at the same time, it has a powerful color formula management ability, can store rich color formula data, and is convenient to quickly call and flexibly adjust according to actual needs;

[0003] Chinese Patent with the publication number of "CN219482336U" discloses an intelligent ink precise preparation device, which includes a working plate. The working plate is horizontally arranged, and a preparation tank is fixedly penetrated through the working plate up and down. Support plates are vertically and fixedly arranged at the bottom surfaces of the left and right ends of the working plate. A preparation mechanism is arranged inside the preparation tank, and a quantitative mechanism is arranged on the side of the preparation tank. The quantitative mechanism includes a quantitative frame, an observation window, a fixing plate, a moving plate, a fixing ring, a threaded cylinder, an L-shaped plate, a pressing rod, and a motor I. In this intelligent ink precise preparation device, by setting the quantitative mechanism, the moving plate moves up and down to precisely feed the ink. By setting the preparation mechanism, the motor II is used to control the stirring rod to rotate, and the stirring blades on the surface of the stirring rod are used to stir the raw materials inside the preparation tank. Finally, the control rod is rotated to make the C-shaped cleaning plate rotate to scrape the inner wall of the preparation tank, improving the resource utilization rate;

[0004] During the use of the above device, although it can achieve a certain stirring and mixing effect, in its specific application process, the internal stirring structure of its preparation tank is relatively simple and cannot mix the materials at the bottom upwards. The ink located inside the preparation tank cannot be quickly and evenly prepared and mixed, and the materials at the top and bottom inside the preparation tank are prone to uneven preparation, so its overall preparation efficiency is poor, and it has certain defects and deficiencies. Content of the Utility Model

[0005] Aiming at the problems mentioned in the background art, the purpose of the utility model is to provide a high-precision automatic ink preparation system to solve the problems proposed in the background art.

[0006] The above technical object of the utility model is achieved by the following technical solutions:

[0007] A high-precision automatic ink dispensing system includes a base. At the four corners of the top of the base, support legs are fixedly installed. At the top of the support legs, a platform frame is fixedly installed. At the top of the platform frame, a concave seat is fixedly installed. Inside the upper end of the concave seat, a driving mechanism is movably installed. Inside the driving mechanism, a stirring tank is fixedly installed. Inside the stirring tank, a stirring mechanism is movably installed. At the upper end of one side of the concave seat, a driving motor is fixedly installed. The output end of the driving motor penetrates through the concave seat and is fixedly connected to the driving mechanism. At the bottom of the stirring tank, a discharge hopper is fixedly installed. At the bottom of the discharge hopper, a discharge valve is fixedly installed.

[0008] The driving mechanism includes a turntable and a mounting frame. The turntable is rotatably connected to the upper ends of both sides inside the concave seat. The mounting frame is fixedly installed at the upper end of the side inside the concave seat away from the driving motor. The output end of the driving motor is fixedly connected to the outer side of the turntable away from the mounting frame. The stirring tank is fixedly installed between the inner sides of the turntable. On the side of the mounting frame close to the stirring tank, a mounting ring is fixedly installed. On the side of the mounting ring close to the stirring tank, a toothed ring is fixedly installed. The toothed ring is meshed with the top of the stirring mechanism.

[0009] As a preferred technical solution, mounting holes are provided at the four corners of the base, and the mounting holes are countersunk holes.

[0010] As a preferred technical solution, the stirring mechanism includes a top cover. The top cover is fixedly installed at the top of the stirring tank. In the middle of the top of the top cover, a transmission gear is rotatably connected. Between the transmission gear and the toothed ring on the top of the top cover, a linkage gear is rotatably connected. The transmission gear is meshed with the linkage gear. The linkage gear is meshed with the toothed ring. At the bottom of the top cover, a stirring assembly is rotatably connected. The top of the stirring assembly is fixedly connected to the bottom of the transmission gear.

[0011] As a preferred technical solution, the stirring assembly includes a rotating shaft. The rotating shaft is rotatably connected to the middle of the bottom of the top cover. The top of the rotating shaft is fixedly connected to the bottom of the transmission gear. At the lower end of the outer surface of the rotating shaft, a stirring auger is fixedly installed.

[0012] As a preferred technical solution, scraping frames are fixedly installed at equal intervals on the upper outer side of the stirring auger. The outer sides of the scraping frames are in contact with the inner wall of the stirring tank. Stirring rods are fixedly installed at equal intervals on the inner sides of the scraping frames.

[0013] As a preferred technical solution, a feed valve is fixedly installed on one side of the top of the top cover. At the top input end of the feed valve, a feed hopper is fixedly installed.

[0014] As a preferred technical solution, the discharge hopper and the stirring auger are both arranged in a conical shape, and a discharge reserved groove is opened in the inner middle part of the frame and the inner middle part of the concave seat.

[0015] In summary, the utility model mainly has the following beneficial effects:

[0016] First, the driving motor cooperates with the driving mechanism to drive the linkage gear and the transmission gear to rotate, so that the transmission gear drives the rotating shaft and the stirring auger to rotate, stirring the ink solution at the bottom of the tank to make it surge. At the same time, the rotating shaft drives the scratching frame to rotate to scratch the inner wall, and its internal stirring rod also assists in stirring. This can cause the materials in the stirring tank to roll and mix violently, achieve uniform and high-precision mixing, and improve the mixing and stirring effect. During use, the feed valve cooperates with the feed hopper, and after adding the ink material, the feed valve is closed to seal the top cover, so that the equipment has efficient mixing and blending functions;

[0017] Second, the drive motor can be used to rotate the turntable, and the stirring tank is fixedly connected to the inner side of the turntable, thereby driving the stirring tank to swing, and then shaking the ink material inside. During the stirring and mixing process, the linkage gear on the top of the top cover moves with the transmission gear, and the linkage gear meshes with the fixed gear ring. The rotation of the stirring tank causes the linkage gear to drive the transmission gear to rotate, and the transmission gear drives the rotating shaft to rotate, thereby driving the stirring mechanism to stir. In this way, the device can not only make the stirring tank swing to evenly mix the ink, but also adaptively drive the stirring mechanism to stir, so that the ink in the stirring tank can be efficiently and evenly mixed, which greatly improves the overall uniformity of the mixing and dispensing. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 It is a rear view structural schematic diagram of the utility model;

[0020] Figure 3 It is a schematic diagram of the structure of the utility model when viewed from above;

[0021] Figure 4 It is a schematic diagram of the structure of the stirring assembly of the utility model.

[0022] Figure numerals: 1. base; 2. supporting leg; 3. driving mechanism; 31. turntable; 32. mounting frame; 33. mounting ring; 34. gear ring; 4. concave seat; 5. stand; 6. mixing tank; 7. mixing mechanism; 71. top cover; 72. transmission gear; 73. linkage gear; 74. mixing assembly; 741. rotating shaft; 742. mixing auger; 743. scratch frame; 744. stirring rod; 745. feed valve; 746. feed hopper; 8. driving motor; 9. discharge hopper; 10. discharge valve; 11. mounting hole; 12. reserved groove for discharge. Detailed implementation mode

[0023] Embodiment

[0024] Reference Figures 1 to 4 , a high-precision automatic ink dispensing system according to this embodiment includes a base 1. Support legs 2 are fixedly installed at the four corners of the top of the base 1. A platform 5 is fixedly installed at the top of the support legs 2. A concave seat 4 is fixedly installed at the top of the platform 5. A driving mechanism 3 is movably installed at the upper end inside the concave seat 4. A stirring tank 6 is fixedly installed inside the driving mechanism 3. A stirring mechanism 7 is movably installed inside the stirring tank 6. A driving motor 8 is fixedly installed at the upper end of one side of the concave seat 4. The output end of the driving motor 8 penetrates through the concave seat 4 and is fixedly connected to the driving mechanism 3. A discharge hopper 9 is fixedly installed at the bottom of the stirring tank 6. A discharge valve 10 is fixedly installed at the bottom of the discharge hopper 9;

[0025] The driving mechanism 3 includes a turntable 31 and a mounting frame 32. The turntable 31 is rotatably connected to the upper ends of both sides inside the concave seat 4. The mounting frame 32 is fixedly installed at the upper end of the side of the concave seat 4 away from the driving motor 8. The output end of the driving motor 8 is fixedly connected to the outer side of the turntable 31 away from the mounting frame 32. The stirring tank 6 is fixedly installed between the inner sides of the turntable 31. A mounting ring 33 is fixedly installed on the side of the mounting frame 32 close to the stirring tank 6. A toothed ring 34 is fixedly installed on the side of the mounting ring 33 close to the stirring tank 6. The toothed ring 34 is meshed with the top of the stirring mechanism 7. The driving mechanism 3 inside the concave seat 4 realizes the stable installation and driving of the stirring tank 6 through the turntable 31 and the mounting frame 32, etc. The driving motor 8 can accurately control the stirring action. The stirring mechanism 7 inside the stirring tank 6 can efficiently stir the ink, and cooperates well with the driving mechanism 3, which can achieve uniform and high-precision dispensing. The toothed ring 34 on the mounting ring 33 is meshed with the stirring mechanism 7, further improving the stirring effect and accuracy. At the same time, the discharge hopper 9 and the discharge valve 10 facilitate the discharge of the dispensed ink. The whole system has a high degree of automation, is easy to operate, and can greatly improve the efficiency and quality of ink dispensing.

[0026] Reference Figures 1 - 3 , mounting holes 11 are opened at the four corners of the base 1. The mounting holes 11 are set as countersunk holes. The mounting holes 11 opened at the four corners of the base 1 are countersunk holes, which facilitate the installation and fixation of the whole system and enhance the stability; the support legs 2 and the platform 5 on the base 1 provide reliable support for the system.

[0027] Reference Figures 1 - 2And 4, the stirring mechanism 7 includes a top cover 71, the top cover 71 is fixedly installed on the top of the stirring tank 6, a transmission gear 72 is rotatably connected to the middle of the top of the top cover 71, a linkage gear 73 is rotatably connected between the inside of the transmission gear 72 and the tooth ring 34 on the top of the top cover 71, the transmission gear 72 and the linkage gear 73 are meshed and connected, the linkage gear 73 and the tooth ring 34 are meshed and connected, the bottom of the top cover 71 is rotatably connected with a stirring assembly 74, the top of the stirring assembly 74 is fixedly connected with the bottom of the transmission gear 72. The fixed connection of the top cover 71 to the top of the stirring tank 6 ensures stability. The transmission gear 72, linkage gear 73 and tooth ring 34 on its top are meshed and transmitted with each other, realizing precise power transmission and control of the stirring action, enabling more efficient, uniform and high-precision stirring; and the stirring assembly 74 is connected to the transmission gear 72 and can rotate stably with it to fully stir the ink in the tank. This design allows the stirring actions to be closely coordinated, and all components to operate in cooperation, improving the performance and reliability of the entire system, effectively meeting the high requirements for the stirring effect and quality during the ink blending process, and greatly improving the efficiency and quality of ink blending.

[0028] Reference Figure 4 , the stirring assembly 74 includes a rotating shaft 741, the rotating shaft 741 is rotatably connected to the middle of the bottom of the top cover 71, the top of the rotating shaft 741 is fixedly connected with the bottom of the transmission gear 72, and a stirring auger 742 is fixedly installed at the lower end of the outer surface of the rotating shaft 741. The connection of the rotating shaft 741 to the bottom of the top cover 71 and its fixed connection to the transmission gear 72 ensure the stable transmission and precise control of the stirring action, making the stirring power sufficient and the operation smooth; the stirring auger 742 at the lower end of the outer surface of the rotating shaft 741 can penetrate into the stirring tank 6 to efficiently stir the ink, enabling the ink to be fully mixed to achieve a uniform and high-precision blending effect. At the same time, its rotation can also assist in transporting the ink material, improving its discharge stability.

[0029] Reference Figure 4 , scraping frames 743 are fixedly installed at equal intervals on the upper end of the outer side of the stirring auger 742, the outer sides of the scraping frames 743 are in close contact with the inner wall of the stirring tank 6, and stirring rods 744 are fixedly installed at equal intervals on the inner sides of the scraping frames 743. The scraping frames 743 arranged at equal intervals on the upper end of the outer side of the stirring auger 742 can closely adhere to the inner wall of the stirring tank 6 for scraping, effectively preventing ink adhesion and residue, ensuring the cleanliness inside the tank and the adequacy of stirring; at the same time, the stirring rods 744 on the inner sides of the scraping frames 743 further enhance the stirring effect, enabling more detailed stirring and mixing of the ink, making the ink blending more uniform and high-precision. This unique design allows functions such as stirring and scraping to work together synergistically, greatly improving the overall performance of the system and the blending quality, ensuring the efficient and precise progress of the ink blending work, and enhancing the value and advantages of the system in practical applications.

[0030] Reference Figure 4, on one side of the top of the top cover 71, a feed valve 745 is fixedly installed. At the top input end of the feed valve 745, a feed hopper 746 is fixedly installed. The feed valve 745 on the top of the top cover 71 cooperates with the feed hopper 746, providing a convenient and controllable way to add ink, enabling precise control of the feed volume and feed timing, and ensuring the orderliness of the mixing process. This design facilitates the ink addition operation, improves work efficiency, and enhances the practicality and flexibility of the system, enabling the system to complete the feeding process more efficiently and precisely during ink mixing, ensuring the smooth progress of the entire mixing work. At the same time, during the stirring process, it can also assist in sealing, facilitating sealed stirring.

[0031] Reference Figure 4 , both the discharge hopper 9 and the stirring auger 742 are conically arranged. Discharge reserved grooves 12 are provided in the middle of the inner side of the bench 5 and the middle of the inner side of the concave seat 4. The discharge hopper 9 and the stirring auger 742 being conically arranged is beneficial for the smooth discharge of materials and efficient stirring, enabling better ink mixing and discharging. The discharge reserved grooves 12 provided in the middle of the inner sides of the bench 5 and the concave seat 4 provide a reasonable space and passage for the discharge process, ensuring the smooth discharge, avoiding problems such as blockage, making the entire system operate more smoothly and efficiently during operation, improving the performance of the system in ink mixing and discharging, and ensuring the good performance of the system functions.

[0032] Principle of use and advantages: By setting up the stirring mechanism 7, during the use of this device, the driving motor 8 can be started to cooperate with the driving mechanism 3 to operate. At this time, the auxiliary driving linkage gear 73 and the transmission gear 72 can be linked. Then, the transmission gear 72 can drive the rotating shaft 741 to rotate. By rotating the rotating shaft 741, the stirring auger 742 can be driven to rotate. By rotating the stirring auger 742, the ink solution at the bottom of the mixing tank 6 can be stirred and mixed, which can cause the ink solution at the bottom of the mixing tank 6 to surge upwards. At the same time, during this process, the rotating shaft 741 drives the scraping frame 743 to rotate, which can scrape the inner wall of the mixing tank 6. And the stirring rod 744 inside the scraping frame 743 also rotates accordingly, which can assist in further stirring and mixing the surging ink, causing the materials inside the mixing tank 6 to tumble up and down violently, enabling relatively uniform and high-precision mixing inside the mixing tank 6 of this equipment, improving the overall stirring and mixing effect of this equipment. And during its use, the feed valve 745 and the feed hopper 746 cooperate, and when ink needs to be added, ink materials can be added into the interior of the feed hopper 746. After the ink materials are added, only need to close the feed valve 745 to seal the top cover 71, making this equipment have an efficient mixing and blending function;

[0033] By setting up the driving mechanism 3, during the use of this device, the driving motor 8 can be started to operate. The driving motor 8 drives the turntable 31 to rotate. The mixing tank 6 is fixedly connected to the inner side of the turntable 31. By rotating the turntable 31, the mixing tank 6 can be driven to swing. By swinging the mixing tank 6, the ink materials inside the mixing tank 6 can be further shaken. During the process of stirring and mixing, the linkage gear 73 and the transmission gear 72 on the top of the top cover 71 move. The linkage gear 73 meshes with the toothed ring 34, and the toothed ring 34 is fixedly connected. At this time, as the mixing tank 6 rotates, the linkage gear 73 can drive the transmission gear 72 to rotate. By rotating the linkage gear 73, the transmission gear 72 can be driven to rotate. By rotating the transmission gear 72, the rotation of the rotating shaft 741 can be assisted. The rotation of the rotating shaft 741 can drive the entire stirring mechanism 7 to stir. It can be seen that this device can not only drive the mixing tank 6 to swing, so that the ink can be evenly prepared and mixed, but also adaptively drive the stirring mechanism 7 to stir, which can make the ink inside the mixing tank 6 be efficiently and evenly prepared and mixed, and the overall preparation and mixing uniformity of this equipment can be improved.

Claims

1. A high-precision automatic ink mixing system, comprising a base (1), characterized in that: Support legs (2) are fixedly mounted at the four corners of the top of the base (1); a stand (5) is fixedly mounted on the top of the support legs (2); a concave seat (4) is fixedly mounted on the top of the stand (5); a driving mechanism (3) is movably mounted on the inner upper end of the concave seat (4); a stirring tank (6) is fixedly mounted on the inner side of the driving mechanism (3); a stirring mechanism (7) is movably mounted on the inner side of the stirring tank (6); a driving motor (8) is fixedly mounted on the upper end of one side of the concave seat (4); an output end of the driving motor (8) passes through the concave seat (4) and is fixedly connected to the driving mechanism (3); a discharge hopper (9) is fixedly mounted on the bottom of the stirring tank (6); a discharge valve (10) is fixedly mounted on the bottom of the discharge hopper (9); The driving mechanism (3) comprises a rotating disk (31) and a mounting frame (32); the rotating disk (31) is rotatably connected to the upper ends of both sides of the concave seat (4); the mounting frame (32) is fixedly mounted on the upper end of one side of the concave seat (4) away from the driving motor (8); the output end of the driving motor (8) is fixedly connected to the outer side of the rotating disk (31) away from the mounting frame (32); the stirring tank (6) is fixedly mounted between the inner sides of the rotating disk (31); a mounting ring (33) is fixedly mounted on the side of the mounting frame (32) close to the stirring tank (6); a gear ring (34) is fixedly mounted on the side of the mounting ring (33) close to the stirring tank (6); the gear ring (34) is meshingly connected to the top of the stirring mechanism (7).

2. A high-precision automatic ink mixing system according to claim 1, characterized in that: The four corners of the base (1) are each provided with a mounting hole (11), and the mounting hole (11) is configured as a countersunk hole.

3. A high-precision automatic ink mixing system according to claim 1, characterized in that: The stirring mechanism (7) comprises a top cover (71), the top cover (71) is fixedly mounted on the top of the stirring tank (6), a transmission gear (72) is rotatably connected to the middle of the top of the top cover (71), a linkage gear (73) is rotatably connected to the top of the top cover (71) between the transmission gear (72) and the inner side of the gear ring (34), the transmission gear (72) and the linkage gear (73) are meshingly connected, the linkage gear (73) and the gear ring (34) are meshingly connected, the stirring assembly (74) is rotatably connected to the bottom of the top cover (71), and the top of the stirring assembly (74) is fixedly connected to the bottom of the transmission gear (72).

4. A high-precision automatic ink mixing system according to claim 3, characterized in that: The stirring assembly (74) comprises a rotating shaft (741), wherein the rotating shaft (741) is rotatably connected to the middle of the bottom of the top cover (71), the top of the rotating shaft (741) is fixedly connected to the bottom of the transmission gear (72), and a stirring auger (742) is fixedly installed on the lower end of the outer surface of the rotating shaft (741).

5. A high-precision automatic ink mixing system according to claim 4, characterized in that: A scraping frame (743) is fixedly mounted at equal intervals on the outer upper end of the stirring auger (742); the outer side of the scraping frame (743) is in close contact with the inner wall of the stirring tank (6); and stirring rods (744) are fixedly mounted at equal intervals on the inner side of the scraping frame (743).

6. A high-precision automatic ink mixing system according to claim 5, characterized in that: A feed valve (745) is fixedly mounted on one side of the top of the top cover (71), and a feed hopper (746) is fixedly mounted on the top input end of the feed valve (745).

7. A high-precision automatic ink mixing system according to claim 6, characterized in that: The discharge hopper (9) and the stirring auger (742) are both arranged in a conical shape, and a discharge reserved groove (12) is provided in the inner middle part of the platform (5) and the inner middle part of the concave seat (4).

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