Continuous reaction synthesis device for acetoneketal
By designing the feed silo and roller structure in the acetone glycerol continuous reaction synthesis device, the sealing strip and sealing ring are used to maintain the sealing properties, and the problem of the disappearance of sealing properties and cumbersome operation when raw materials enter the reactor, achieving an efficient and simple material addition and reaction process.
Patent Information
- Application Number
- CN202421751689.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-23
- Publication Date
- 2025-06-03
- Estimated Expiration
- 2034-07-23
AI Technical Summary
In the continuous reaction synthesis process of acetone glycerol, when the raw materials enter the reactor, the discharge space of the loading plate needs to be ensured, resulting in the disappearance of sealing, instantaneous leakage of pressure, cumbersome operation, and labor and time.
A continuous reaction synthesis device for acetone glycerol is designed, adopting a feed silo and a stop roller structure, maintaining the sealing property of the feed silo through a sealing strip and a sealing ring to prevent pressure leakage, and the material is input into the main body of the reaction synthesis kettle through a driving component.
It realizes the sealing of the reactor when adding materials, prevents pressure leakage, simplifies the operation process, saves manpower and time, and improves the production efficiency of acetone glycerol.
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Figure CN222930812U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of acetone glycerol processing, in particular to a continuous reaction synthesis device for acetone glycerol. Background Technique
[0002] Acetone glycerol is a chemical substance with the molecular formula C6H12O3. It is miscible with alcohol ether ester solvents and is an intermediate of batyl alcohol, a "universal solvent", a plasticizer, and a pharmaceutical excipient (a co-solvent and a suspending agent). It is used in the synthesis of mono-, di-, and triglycerides. During the production of acetone glycerol, it is often necessary to react and synthesize it through a continuous stirred tank reactor.
[0003] The "chemical reaction kettle capable of continuous reaction" disclosed in its application number "202320101261.7" "comprises a reaction kettle and a feed pipe. The feed pipe is fixedly installed on the upper side of the reaction kettle and is communicated with the reaction kettle; a motor is fixedly installed on the upper side of the feed pipe, and a loading plate is movably arranged in the feed pipe." In the utility model, a feed pipe for additionally adding materials is arranged. The feed pipe has double seals of a loading plate and a sealing ring, so that the pressure will not leak, increasing the sealing performance of the equipment and the stability during the reaction. When the user needs to additionally add materials for continuous reaction, the materials can be added to the feed pipe, so that the loading plate and the sealing ring are unsealed in sequence for addition, so that the pressure of the reaction kettle will not be greatly affected when adding materials, which is beneficial to the continuous progress of the reaction and increases the practicability of the equipment. In addition, a brush is also arranged, and the brush can clean the residual materials on the inner wall of the feed pipe during the up and down movement of the loading plate, so that the residual materials can enter the reaction kettle, improving the utilization efficiency of resources.
[0004] However, the above method still has the following defects: Materials can be additionally added for continuous reaction through the loading plate and the feed pipe. However, when the raw materials enter the reaction kettle, it is necessary to ensure the feeding space of the loading plate, which will cause the disappearance of the sealing performance, resulting in an instantaneous leakage of pressure. Moreover, it is necessary for the staff to untie the bolts of the sealing ring and remove the sealing ring, which is cumbersome to operate, time-consuming and laborious. Content of the Utility Model
[0005] Aiming at the deficiencies of the prior art, the utility model provides a continuous reaction synthesis device for acetone glycerol, which has the advantages of good sealing performance and simple operation, and solves the problems raised in the above background technique.
[0006] The present utility model provides the following technical solution: A continuous reaction synthesis device for acetone glycerol, comprising a main body of a reaction synthesis kettle. A kettle cover is provided at the top of the main body of the reaction synthesis kettle. One side of the top of the kettle cover is provided with a feeding bin. A blocking roller is rotatably connected inside the feeding bin. Feeding grooves are formed on the surface of the blocking roller. A number of sealing strips are provided on the surface of the blocking roller. Sealing rings connected to the sealing strips are provided at both ends of the blocking roller. A feeding hopper is provided at the top of the feeding bin. A conduit is provided at the bottom of the feeding hopper. A driving component for driving the blocking roller to rotate is provided at the top of the kettle cover. A stirring component for stirring acetone glycerol is provided in the middle of the kettle cover.
[0007] As a preferred technical solution of the present utility model, an exhaust valve is fixedly connected to the top of the main body of the reaction synthesis kettle. A support ring is welded to the top of the main body of the reaction synthesis kettle. A groove is formed on the surface of the support ring. A sealing gasket is snap-fitted inside the groove. The sealing gasket is located between the support ring and the kettle cover.
[0008] As a preferred technical solution of the present utility model, the driving component includes a first motor, a mounting seat and a first coupling. The bottom end of the first motor is fixedly connected to the top end of the mounting seat. The bottom end of the mounting seat is welded to the top of the kettle cover. The output shaft of the first motor is connected to the middle of one end of the blocking roller through the first coupling.
[0009] As a preferred technical solution of the present utility model, a feeding pipe is fixedly provided at the top of the kettle cover. A sealing cover is provided at the top of the feeding pipe. A feeding port is formed on the surface of the kettle cover. The bottom end of the feeding bin is welded to the feeding port.
[0010] As a preferred technical solution of the present utility model, a positioning plate is welded to the middle of the top of the feeding bin. A pipe groove is formed in the middle of the positioning plate. The conduit is inserted through the pipe groove. A mounting ring is fixedly provided on the surface of the conduit. The bottom end of the mounting ring is fixedly connected to the middle of the top of the positioning plate through screws.
[0011] As a preferred technical solution of the present utility model, the stirring component includes a second motor, a second coupling and a rotating shaft. The second motor is fixedly connected to the middle of the top of the kettle cover. The output shaft of the second motor is connected to the top end of the rotating shaft through the second coupling. A first stirring rod is provided at the top of the rotating shaft. A second stirring rod is provided at the bottom of the rotating shaft.
[0012] As a preferred technical solution of the present utility model, a support is fixedly provided at the bottom of the kettle cover. The top of the rotating shaft is rotatably connected to the middle of the bottom end of the support through a bearing. The bottom of the rotating shaft is rotatably connected to a support plate through a bearing.
[0013] As a preferred technical solution of the present utility model, a discharge hopper is fixedly provided at the bottom end of the reaction synthesis kettle body, a discharge valve is fixedly connected to the middle of the bottom end of the discharge hopper, and the support plate is fixedly connected to the inside of the discharge hopper.
[0014] Compared with the prior art, the present utility model has the following beneficial effects:
[0015] 1. Materials can be added into the reaction synthesis kettle body through the feeding bin. The retaining roller can seal the feeding bin through the sealing strip and the sealing ring, maintaining the sealing performance of the feeding bin. The retaining roller can load materials through the feeding groove, and the driving assembly can drive the retaining roller. The retaining roller can input the materials into the reaction synthesis kettle body, preventing pressure leakage during the feeding process, with simple operation, saving manpower and time, and improving the production efficiency of acetone glycerol.
[0016] 2. Materials are added through the feeding hopper, and the materials can fall along the conduit into the feeding groove, preventing the materials from spilling between the retaining roller and the feeding bin. The acetone glycerol can be stirred through the stirring assembly, enabling continuous reaction of acetone glycerol with good stability. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 is a structural schematic diagram of the present utility model;
[0018] Figure 2 is an exploded structural schematic diagram of the present utility model;
[0019] Figure 3 is a structural schematic diagram of the stirring assembly of the present utility model;
[0020] Figure 4 is a structural schematic diagram of the feeding bin of the present utility model;
[0021] Figure 5 is an exploded structural schematic diagram of the feeding bin of the present utility model.
[0022] In the figure: 1. Reaction synthesis kettle body; 2. Discharge hopper; 3. Discharge valve; 4. Exhaust valve; 5. Kettle cover; 6. Feeding bin; 7. Driving assembly; 701. Motor 1; 702. Mounting seat; 703. Coupling 1; 8. Feeding port; 9. Retaining roller; 10. Feeding groove; 11. Sealing strip; 12. Sealing ring; 13. Feeding hopper; 14. Conduit; 15. Positioning plate; 16. Mounting ring; 17. Sealing cover; 18. Stirring assembly; 1801. Motor 2; 1802. Coupling 2; 1803. Rotating shaft; 1804. Stirring rod 1; 1805. Stirring rod 2; 1806. Support; 1807. Support plate; 19. Supporting ring; 20. Groove; 21. Sealing gasket. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0023] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0024] Please refer to Figures 1 to 5 , a continuous reaction synthesis device for acetone glycerol, comprising a reaction synthesis kettle body 1, a kettle cover 5 is provided at the top of the reaction synthesis kettle body 1, a feeding bin 6 is provided on one side of the top of the kettle cover 5, and materials can be added into the reaction synthesis kettle body 1 through the feeding bin 6. A blocking roller 9 is rotatably connected inside the feeding bin 6. Feeding grooves 10 are formed on the surface of the blocking roller 9. A plurality of sealing strips 11 are provided on the surface of the blocking roller 9. Sealing rings 12 connected to the sealing strips 11 are provided at both ends of the blocking roller 9. The blocking roller 9 can seal the feeding bin 6 through the sealing strips 11 and the sealing rings 12, the sealing performance of the feeding bin 6 can be maintained, and pressure leakage can be prevented. A feeding hopper 13 is provided at the top of the feeding bin 6, and a conduit 14 is provided at the bottom of the feeding hopper 13. When materials are added through the feeding hopper 13, the materials can fall along the conduit 14 into the feeding grooves 10, preventing the materials from spilling between the blocking roller 9 and the feeding bin 6. A driving component 7 for driving the blocking roller 9 to rotate is provided at the top of the kettle cover 5. The blocking roller 9 can be driven through the driving component 7. A stirring component 18 for stirring acetone glycerol is provided in the middle of the kettle cover 5. The acetone glycerol can be stirred through the stirring component 18;
[0025] In this embodiment, preferably, the driving component 7 includes a first motor 701, a mounting seat 702, and a first coupling 703. The bottom end of the first motor 701 is fixedly connected to the top end of the mounting seat 702. The bottom end of the mounting seat 702 is welded to the top end of the kettle cover 5. The output shaft of the first motor 701 is connected to the middle of one end of the blocking roller 9 through the first coupling 703. The first motor 701 can be supported through the mounting seat 702, and the first coupling 703 can connect the output shaft of the first motor 701 to the blocking roller 9. The first motor 701 can drive the blocking roller 9 to rotate through the first coupling 703;
[0026] In this embodiment, preferably, the stirring assembly 18 includes a second motor 1801, a second coupling 1802, and a rotating shaft 1803. The second motor 1801 is fixedly connected to the middle of the top end of the kettle cover 5. The output shaft of the second motor 1801 is connected to the top end of the rotating shaft 1803 through the second coupling 1802. A first stirring rod 1804 is provided at the top of the rotating shaft 1803, and a second stirring rod 1805 is provided at the bottom of the rotating shaft 1803. The rotating shaft 1803 can be connected to the output shaft of the second motor 1801 through the second coupling 1802. The second motor 1801 can drive the rotating shaft 1803 to rotate through the second coupling 1802. The rotating shaft 1803 can stir the materials through the first stirring rod 1804 and the second stirring rod 1805. A support 1806 is fixedly provided at the bottom end of the kettle cover 5. The top of the rotating shaft 1803 is rotatably connected to the middle of the bottom end of the support 1806 through a bearing. The bottom of the rotating shaft 1803 is rotatably connected to a support plate 1807 through a bearing. The support 1806 and the support plate 1807 can respectively provide support for the top and bottom of the rotating shaft 1803. During the operation of the rotating shaft 1803, it is not easy to shake, and it is stable and reliable. A discharge hopper 2 is fixedly provided at the bottom end of the reaction synthesis kettle main body 1. A discharge valve 3 is fixedly connected to the middle of the bottom end of the discharge hopper 2. The support plate 1807 is fixedly connected to the inside of the discharge hopper 2. By opening the discharge valve 3, acetone glycerol can be discharged from the discharge hopper 2.
[0027] In this embodiment, preferably, an exhaust valve 4 is fixedly connected to the top of the reaction synthesis kettle main body 1. Through the exhaust valve 4, the inside of the reaction synthesis kettle main body 1 can be decompressed, avoiding the phenomenon of excessive pressure. A support ring 19 is welded to the top end of the reaction synthesis kettle main body 1. A groove 20 is formed on the surface of the support ring 19. A sealing gasket 21 is snap-fitted inside the groove 20. The sealing gasket 21 is located between the support ring 19 and the kettle cover 5. The support ring 19 can support the kettle cover 5, and the sealing gasket 21 can seal the kettle cover 5. A feeding pipe is fixedly provided at the top end of the kettle cover 5. A sealing cover 17 is provided at the top end of the feeding pipe. A feeding port 8 is formed on the surface of the kettle cover 5. The bottom end of the feeding bin 6 is welded to the feeding port 8. Through the feeding port 8, the free fall of the materials can be ensured. A positioning plate 15 is welded to the middle of the top end of the feeding bin 6. A pipe groove is formed in the middle of the positioning plate 15. A conduit 14 is inserted through the pipe groove. An installation ring 16 is fixedly provided on the surface of the conduit 14. The bottom end of the installation ring 16 is fixedly connected to the middle of the top end of the positioning plate 15 through screws. The conduit 14 can be fixedly installed through the positioning plate 15 and the installation ring 16.
[0028] In use, the staff first input the raw materials required for the production of acetone glycerol into the interior of the reaction synthesis kettle body 1 through the feeding pipe, then close the sealing cover 17, and then carry out the reaction activity of acetone glycerol through the reaction synthesis kettle body 1. After that, the motor two 1801 of the stirring assembly 18 drives the rotating shaft 1803 to rotate. The rotating shaft 1803 can stir the materials through the stirring rod one 1804 and the stirring rod two 1805. During the stirring process, the support 1806 and the support plate 1807 can respectively provide support for the top and bottom of the rotating shaft 1803, and the rotating shaft 1803 is not prone to jitter;
[0029] When it is necessary to add materials into the reaction synthesis kettle body 1, the staff add materials through the feeding hopper 13. The materials can fall along the conduit 14 into the feeding trough 10, which can prevent the materials from spilling between the retaining roller 9 and the feeding bin 6. Then, the motor one 701 of the driving assembly 7 drives the retaining roller 9. When the retaining roller 9 rotates the feeding trough 10 to the bottom, the materials can freely fall through the feeding port 8, and then they can be added into the reaction synthesis kettle body 1. The retaining roller 9 can seal the feeding bin 6 through the sealing strip 11 and the sealing ring 12, which can maintain the tightness of the feeding bin 6 and prevent the leakage of pressure during the feeding process. Moreover, the operation is simple. When the pressure inside the reaction synthesis kettle body 1 is relatively high, the pressure can be reduced through the exhaust valve 4. After the acetone glycerol is synthesized through the reaction, the staff open the discharge valve 3 to discharge it.
[0030] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A continuous reaction synthesis device for acetone glycerol, comprising a reaction synthesis reactor body (1), characterized in that: The top of the reaction synthesis reactor body (1) is provided with a reactor cover (5), one side of the top of the reactor cover (5) is provided with a feeding bin (6), a stop roller (9) is rotatably connected inside the feeding bin (6), a feeding groove (10) is provided on the surface of the stop roller (9), a plurality of sealing strips (11) are provided on the surface of the stop roller (9), sealing rings (12) connected to the sealing strips (11) are provided at both ends of the stop roller (9), a feeding hopper (13) is provided at the top of the feeding bin (6), a conduit (14) is provided at the bottom end of the feeding hopper (13), a driving component (7) for driving the stop roller (9) to rotate is provided at the top of the reactor cover (5), and a stirring component (18) for stirring acetone glycerol ether is provided in the middle of the reactor cover (5).
2. The acetone glycerol continuous reaction synthesis device according to claim 1, characterized in that: The top of the reaction synthesis kettle body (1) is fixedly connected with an exhaust valve (4), the top of the reaction synthesis kettle body (1) is welded with a support ring (19), the surface of the support ring (19) is provided with a groove (20), the interior of the groove (20) is snap-connected with a sealing gasket (21), and the sealing gasket (21) is located between the support ring (19) and the kettle cover (5).
3. The acetone glycerol continuous reaction synthesis device according to claim 1, characterized in that: The driving assembly (7) comprises a motor (701), a mounting seat (702) and a coupling (703); the bottom end of the motor (701) is fixedly connected to the top end of the mounting seat (702); the bottom end of the mounting seat (702) is welded to the top end of the kettle cover (5); and the output shaft of the motor (701) is connected to the middle of one end of the stop roller (9) via the coupling (703).
4. The acetone glycerol continuous reaction synthesis device according to claim 1, characterized in that: A feeding pipe is fixedly provided at the top of the kettle cover (5), a sealing cover (17) is provided at the top of the feeding pipe, a feeding port (8) is provided on the surface of the kettle cover (5), and the bottom end of the feeding bin (6) is welded to the feeding port (8).
5. The acetone glycerol continuous reaction synthesis device according to claim 1, characterized in that: A positioning plate (15) is welded to the middle of the top of the feeding bin (6), a pipe groove is opened in the middle of the positioning plate (15), the conduit (14) is connected to the pipe groove through insertion, a mounting ring (16) is fixedly provided on the surface of the conduit (14), and the bottom end of the mounting ring (16) is fixedly connected to the middle of the top of the positioning plate (15) by screws.
6. The acetone glycerol continuous reaction synthesis device according to claim 1, characterized in that: The stirring assembly (18) comprises a second motor (1801), a second coupling (1802) and a rotating shaft (1803); the second motor (1801) is fixedly connected to the middle part of the top end of the kettle cover (5); the output shaft of the second motor (1801) is connected to the top end of the rotating shaft (1803) through the second coupling (1802); a stirring rod (1804) is provided at the top of the rotating shaft (1803); and a stirring rod (1805) is provided at the bottom of the rotating shaft (1803).
7. The acetone glycerol continuous reaction synthesis device according to claim 6, characterized in that: A support (1806) is fixedly provided at the bottom end of the kettle cover (5), the top of the rotating shaft (1803) is rotatably connected to the middle of the bottom end of the support (1806) via a bearing, and the bottom of the rotating shaft (1803) is rotatably connected to a support plate (1807) via a bearing.
8. The acetone glycerol continuous reaction synthesis device according to claim 7, characterized in that: A discharge hopper (2) is fixedly provided at the bottom end of the reaction synthesis kettle body (1), a discharge valve (3) is fixedly connected to the middle of the bottom end of the discharge hopper (2), and the support plate (1807) is fixedly connected to the inside of the discharge hopper (2).
Citation Information
Patent Citations
Chemical reaction kettle capable of continuously reacting
CN219272990U