Lightweight porous ceramic filler

Abstract

The utility model discloses a lightweight porous ceramic filler, and relates to the technical field of ceramic fillers. The filler comprises a filler body and a reinforcing assembly, flow dividing holes are formed in the upper surface of the filler body, the filler body comprises a base layer, a reinforcing layer is fixedly connected to the top of the base layer, an anti-oxidation layer is fixedly connected to the top of the reinforcing layer, and a high-temperature-resistant layer is fixedly connected to the top of the anti-oxidation layer. By arranging the filler body, the shunting hole, the glue flowing seam and the reinforcing assembly, the reinforcing pipe can be inserted into the shunting hole, the outer wall of the pipe supports the shunting hole, one end of the glue flowing pipe is located on one side of the glue flowing seam, then the matching rod is taken out upwards, and when the matching rod moves upwards, the protruding blocks on the peripheral side of the matching rod drive one end of the glue flowing pipe to be lifted upwards; the other end of the glue flowing pipe is inserted into the glue flowing seam, and then glue is injected into the reinforcing pipe and enters the glue flowing seam along the glue flowing pipe, so that the connecting strength between the layers is further improved, the strength of the filler body is higher, and the compactness of a blank is uniform.

Description

Technical Field

[0001] The utility model belongs to the technical field of ceramic fillers, and particularly relates to a lightweight porous ceramic filler. Background Art

[0002] Ceramic fillers are widely used as washing tower fillers in coking plants, gas plants, chemical purification towers and melamine devices, such as desulfurization towers, benzene scrubbing towers, ammonia scrubbing towers, final cooling towers and water washing towers.

[0003] However, the currently widely used ceramic fillers still have problems such as low strength and low hardness. Summary of the Utility Model

[0004] The purpose of the utility model is to provide a lightweight porous ceramic filler to solve the problems of low strength and low hardness existing in the currently widely used ceramic fillers.

[0005] To solve the above technical problems, the utility model is realized through the following technical solutions:

[0006] The utility model is a lightweight porous ceramic filler, including a filler body and a reinforcement component. A flow splitting hole is arranged on the upper surface of the filler body. The filler body includes a base layer, a strengthening layer is fixedly connected to the top of the base layer, an antioxidant layer is fixedly connected to the top of the strengthening layer, a high-temperature resistant layer is fixedly connected to the top of the antioxidant layer, a buffer layer is fixedly connected to the top of the high-temperature resistant layer, and an anti-corrosion layer is fixedly connected to the top of the buffer layer. Glue flow seams are arranged between the layers, and one end of the glue flow seam is communicated with the flow splitting hole. The reinforcement component is arranged in the flow splitting hole.

[0007] The reinforcement component includes a reinforcement pipe and a matching rod. The reinforcement pipe is inserted and matched with the flow splitting hole. The matching rod is arranged in the reinforcement pipe and is slidably matched with it. Multiple glue dispensing holes are arranged on the circumferential side of the reinforcement pipe, and a glue flow pipe is hinged in the glue dispensing hole.

[0008] Multiple groups of convex blocks are fixedly connected to the circumferential side of the matching rod. One end of the glue flow pipe is arranged above the convex block, and the other end is arranged outside the glue flow seam. By arranging the filler body, the flow splitting hole, the glue flow seam and the reinforcement component, the reinforcement pipe can be inserted into the flow splitting hole, the outer wall of the pipe supports the flow splitting hole, one end of the glue flow pipe is located on one side of the glue flow seam, then the matching rod is taken out upwards. When the matching rod moves upwards, the convex blocks on its circumferential side drive one end of the glue flow pipe to lift, so that the other end of the glue flow pipe is inserted into the glue flow seam, and then glue is injected into the reinforcement pipe, and the glue flows into the glue flow seam along the glue flow pipe, further improving the connection strength between the layers, making the filler body have higher strength and uniform compactness of the green body.

[0009] The material of the base layer is lightweight ceramics, the material of the strengthening layer is stainless steel, and the material of the anti-corrosion layer is polytetrafluoroethylene.

[0010] The material of the anti-oxidation layer is high-temperature enamel; by providing the strengthening layer, it is used to buffer the impact force and improve the impact resistance of the ceramic filler. By providing the anti-oxidation layer, it is used to protect the strengthening layer and improve the anti-oxidation ability of the strengthening layer.

[0011] The utility model has the following beneficial effects:

[0012] By providing the filler body, shunt holes, glue flow seams and reinforcement components, the utility model can insert the reinforcement pipe into the shunt holes, the outer wall of the pipe supports the shunt holes, one end of the glue flow pipe is located on one side of the glue flow seam, and then the matching rod is taken out upward. When the matching rod moves upward, the convex blocks on its circumference drive one end of the glue flow pipe to lift, so that the other end of the glue flow pipe is inserted into the glue flow seam, and then glue is injected into the reinforcement pipe, so that the glue flows into the glue flow seam along the glue flow pipe, further improving the connection strength between the layers, making the filler body stronger and the compactness of the green body uniform.

[0013] Of course, it is not necessary for any product implementing the utility model to achieve all the above advantages simultaneously. Description of the Drawings

[0014] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0015] Figure 1 It is the front view of the structure of the utility model;

[0016] Figure 2 It is Figure 1 The partial schematic diagram of the A-A sectional structure in

[0017] Figure 3 It is the front view of the structure of the reinforcement component of the utility model;

[0018] Figure 4 It is Figure 3 The schematic diagram of the B-B sectional structure in

[0019] Figure 5 It is Figure 4 The enlarged view of area C in

[0020] In the drawings, the list of components represented by each reference numeral is as follows:

[0021] 1. Filler body; 101. Shunt hole; 102. Base layer; 103. Reinforcement layer; 104. Antioxidant layer; 105. High-temperature resistant layer; 106. Buffer layer; 107. Anticorrosion layer; 108. Glue flow seam; 2. Reinforcement component; 201. Reinforcement pipe; 202. Matching rod; 203. Glue flow pipe; 204. Glue distribution hole; 205. Protrusion. Detailed implementation manners

[0022] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present invention.

[0023] In the description of the present invention, it should be understood that the terms "upper", "middle", "outer", "inner", etc. indicating the orientation or position relationship are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be construed as a limitation to the present invention.

[0024] In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, the terms "installed", "provided with", "connected", etc. shall be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.

[0025] Please refer to Figures 1 - 5 As shown in the figure, the present invention is a lightweight porous ceramic filler, including a filler body 1 and a reinforcement component 2. A shunt hole 101 is provided on the upper surface of the filler body 1. The filler body 1 includes a base layer 102. A reinforcement layer 103 is fixedly connected to the top of the base layer 102. An antioxidant layer 104 is fixedly connected to the top of the reinforcement layer 103. A high-temperature resistant layer 105 is fixedly connected to the top of the antioxidant layer 104. A buffer layer 106 is fixedly connected to the top of the high-temperature resistant layer 105. An anticorrosion layer 107 is fixedly connected to the top of the buffer layer 106. Glue flow seams 108 are provided between each layer. One end of the glue flow seam 108 is communicated with the shunt hole 101. The reinforcement component 2 is arranged in the shunt hole 101.

[0026] The reinforcement component 2 includes a reinforcement tube 201 and a mating rod 202. The reinforcement tube 201 is inserted and fitted with the shunt hole 101. The mating rod 202 is arranged in the reinforcement tube 201 and is slidably fitted with it. A plurality of glue dispensing holes 204 are formed on the circumferential side of the reinforcement tube 201, and a glue flow tube 203 is hinged in the glue dispensing hole 204.

[0027] A plurality of groups of protrusions 205 are fixedly connected to the circumferential side of the mating rod 202. One end of the glue flow tube 203 is arranged above the protrusion 205, and the other end is arranged outside the glue flow seam 108. By providing the filler body 1, the shunt hole 101, the glue flow seam 108 and the reinforcement component 2, the reinforcement tube 201 can be inserted into the shunt hole 101, and the outer wall of the tube supports the shunt hole 101, so that one end of the glue flow tube 203 is located on one side of the glue flow seam 108. Then, the mating rod 202 is taken out upward. When the mating rod 202 moves upward, the protrusions 205 on its circumference drive one end of the glue flow tube 203 to lift, so that the other end of the glue flow tube 203 is inserted into the glue flow seam 108. Then, glue is injected into the reinforcement tube 201, and the glue flows into the glue flow seam 108 along the glue flow tube 203, further improving the connection strength between layers, making the filler body 1 stronger and the compactness of the green body uniform.

[0028] The material of the base layer 102 is lightweight ceramic, the material of the reinforcement layer 103 is stainless steel, and the material of the anti-corrosion layer 107 is polytetrafluoroethylene.

[0029] The material of the antioxidant layer 104 is high-temperature enamel; by providing the reinforcement layer 103, it is used to buffer the impact force and improve the impact resistance of the ceramic filler. By providing the antioxidant layer 104, it is used to protect the reinforcement layer 103 and improve the antioxidant ability of the reinforcement layer 103.

[0030] In the description of this specification, the descriptions referring to terms such as "one embodiment", "example", "specific example", etc. mean that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in a suitable manner in any one or more embodiments or examples.

[0031] The preferred embodiments of the present utility model disclosed above are only used to help illustrate the present utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the present utility model to the specific embodiments described. Obviously, many modifications and variations can be made according to the content of this specification. These embodiments are selected and specifically described in this specification in order to better explain the principle and practical application of the present utility model, so that those skilled in the art can well understand and utilize the present utility model. The present utility model is only limited by the claims and their full scope and equivalents.

Claims

1. A lightweight porous ceramic filler, comprising a filler body (1) and a reinforcement component (2), characterized in that: The upper surface of the filler body (1) is provided with a diversion hole (101), and the filler body (1) comprises a base layer (102), the top of the base layer (102) is fixedly connected with a reinforcement layer (103), the top of the reinforcement layer (103) is fixedly connected with an anti-oxidation layer (104), the top of the anti-oxidation layer (104) is fixedly connected with a high-temperature resistant layer (105), the top of the high-temperature resistant layer (105) is fixedly connected with a buffer layer (106), the top of the buffer layer (106) is fixedly connected with an anti-corrosion layer (107), and a glue flow seam (108) is provided between each layer, one end of the glue flow seam (108) is connected to the diversion hole (101), and the reinforcement component (2) is arranged in the diversion hole (101).

2. A lightweight porous ceramic filler according to claim 1, characterized in that: The reinforcement component (2) comprises a reinforcement tube (201) and a matching rod (202); the reinforcement tube (201) is plugged into and matched with the diversion hole (101); the matching rod (202) is arranged on the reinforcement tube (201) and slidably matches therewith; a plurality of component glue holes (204) are provided on the peripheral side surface of the reinforcement tube (201); a glue flow tube (203) is hingedly connected in the diversion hole (204).

3. A lightweight porous ceramic filler according to claim 2, characterized in that: A plurality of groups of protrusions (205) are fixedly connected to the peripheral side surface of the matching rod (202); one end of the rubber flow tube (203) is arranged on the upper side of the protrusion (205), and the other end is arranged on the outer side of the rubber flow seam (108).

4. A lightweight porous ceramic filler according to claim 3, characterized in that: The material of the base layer (102) is lightweight ceramic, the material of the reinforcement layer (103) is stainless steel, and the material of the anti-corrosion layer (107) is polytetrafluoroethylene.

5. A lightweight porous ceramic filler according to claim 4, characterized in that: The material of the anti-oxidation layer (104) is high-temperature enamel.

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