Cleaning and paint spraying device for storage box
By designing the cleaning and painting device of the storage box, using the ring workbench and automatic cleaning components, the problems of slow movement speed and waste of human resources during the cleaning of the storage box are solved, and efficient and automated cleaning and painting process are achieved.
Patent Information
- Application Number
- CN202421788192.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-26
- Publication Date
- 2025-06-03
- Estimated Expiration
- 2034-07-26
AI Technical Summary
During the cleaning operation of the storage box, multiple workers need to wipe and clean one by one, the movement of the storage box is slow, which affects work efficiency. Multiple workers are required to clean it, resulting in a lot of waste of human resources.
A cleaning paint spray device for storage boxes is designed, including an annular workbench, cleaning assembly and driving assembly. The annular workbench is equipped with a feeding station, a cleaning station, a painting station and a discharge station. The driving component drives the support rod to drive the storage box to move along the annular trajectory of the annular workbench. The cleaning component automatically cleanses and removes dust on the top and side surfaces of the storage box.
Through the automated cleaning process, the impact of the moving speed of the storage box is reduced, a lot of human resources is saved, work efficiency is improved, and the use of the space occupied is more reasonable.
Smart Images

Figure CN222931114U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cleaning and painting, in particular to a cleaning and painting device for a storage box. Background Art
[0002] Each plastic part in an automobile is generally formed by injection molding, such as a storage box. At present, after the storage box is injection molded, it needs to be transferred to a production line for cleaning and painting for further processing. At present, when the storage box is transferred to the production line, workers place the storage boxes one by one on the support rods of the production line, and then move to a position where multiple subsequent workers perform wiping and cleaning operations on the surface of the storage box, and finally perform painting operations. During the cleaning operation, since multiple workers need to wipe and clean one by one, the moving speed of the storage box is slow, which greatly affects the work efficiency; moreover, multiple workers are required for the cleaning operation, resulting in a large amount of human resources. Summary of the Utility Model
[0003] Aiming at the deficiencies of the prior art, the utility model provides a cleaning and painting device for a storage box, which solves the problems that during the cleaning operation, since multiple workers need to wipe and clean one by one, the moving speed of the storage box is slow, which greatly affects the work efficiency; moreover, multiple workers are required for the cleaning operation, resulting in a large amount of human resources.
[0004] To solve the above technical problems, the technical solution adopted by the utility model is:
[0005] A cleaning and painting device for a storage box, comprising:
[0006] An annular workbench, on which a feeding station, a cleaning station, a painting station and a discharging station are sequentially arranged. The discharging station, the feeding station and the cleaning station are located on the same side of the annular workbench, and the painting station is located on the other side of the annular workbench. A plurality of support rods are arranged on the annular workbench in an annular array distribution, and the top of the support rod is used for placing the storage box;
[0007] A cleaning component, which is arranged at the cleaning station. The cleaning component includes a support frame, and a plurality of side rods are fixedly arranged on both sides of the support frame at equal intervals. A side cleaning sleeve is sleeved on the top of each side rod, and a plurality of side cleaning brushes are fixedly arranged on the outside of each side cleaning sleeve. By driving the side rods to rotate, the side cleaning brushes clean the side surface of the storage box; and
[0008] A driving component, which is installed on the annular workbench and is used for driving the support rod to move on the annular workbench.
[0009] The cleaning and painting device for the above storage box drives the support rod to drive the storage box to move along the circular track of the circular workbench through the driving component, reducing the floor space; at the cleaning station, the top surface and side surface of the storage box are automatically cleaned and dusted by the cleaning component, so that the surface of the storage box is cleaned cleanly, saving a lot of manpower and improving work efficiency; then, the surface of the storage box is painted at the painting station, and finally, the storage box is taken down by the worker at the unloading station.
[0010] Further, the cleaning component further includes an upper cleaning rod. A cross bar is fixedly arranged at the top of the support frame. A plurality of upper cleaning rods are rotatably arranged along the length direction on the cross bar. A plurality of top cleaning brushes are fixedly arranged on the outer side of the bottom of each upper cleaning rod. The driving member can drive the plurality of upper cleaning rods to rotate, so that the top cleaning brushes clean the top surface of the storage box.
[0011] Further, the driving member includes a first motor and two second motors. An upper gear is fixedly sleeved on the outer side of the top of each upper cleaning rod. The adjacent two upper gears are meshed and connected. The tops of the plurality of side rods rotate through and extend to the outer side of the top of the support frame and are fixedly connected with side gears respectively. The adjacent two side gears are meshed and connected. A support plate is fixedly arranged on one side of the top of the support frame. The first motor is fixedly arranged in the middle of the support plate and its output shaft is coaxially fixedly connected to one of the upper gears. The two second motors are respectively fixedly arranged on both sides of the support plate and their output shafts are respectively coaxially fixedly connected to the corresponding two side gears.
[0012] Further, the driving component includes a driving motor, an annular toothed belt and a connecting rod. A receiving groove is formed on the top surface of the circular workbench. The bottom of the support rod is inserted into the receiving groove and is slidably connected. A T-shaped annular groove is formed on the inner side surface of the circular workbench. The annular toothed belt is slidably embedded in the annular groove. A sliding groove communicating with the receiving groove is formed on the inner side wall of the annular groove. A plurality of connecting rods are fixedly connected to the outer side surface of the annular toothed belt. The end of the connecting rod away from the annular toothed belt slides through the sliding groove and extends into the receiving groove and is fixedly connected to the bottom of the support rod. The driving motor can drive the annular toothed belt to slide in the annular groove.
[0013] Further, the driving motor is fixedly arranged inside the circular workbench, and the output shaft of the driving motor faces upward and is fixedly connected with a driving gear through an auxiliary main rod. The driving gear is meshed with the inner side of the annular toothed belt.
[0014] Further, the driving component further includes a plurality of auxiliary support rods. The plurality of auxiliary support rods are rotatably arranged on the inner side surface of the circular workbench through a support plate. A plurality of auxiliary gears are fixedly connected to the plurality of auxiliary support rods. The plurality of auxiliary gears are all meshed with the inner side of the annular toothed belt.
[0015] Further, a clamping plate is rotatably connected to the top of the support rod, and the clamping plate is used for clamping the storage box.
[0016] Advantages of the present utility model: The cleaning and painting device of this storage box drives the support rod to drive the storage box to move along the circular track of the circular workbench through the driving component, reducing the floor space; at the cleaning station, the top surface and side surface of the storage box are automatically cleaned and dusted by multiple top cleaning brushes and multiple side cleaning brushes, so as to clean the surface of the storage box, saving a lot of manpower and improving work efficiency; then, the surface of the storage box is painted at the painting station, and finally, the storage box is taken down by the worker at the unloading station. Description of the Drawings
[0017] In order to more clearly illustrate the specific embodiments of the present utility model, the drawings required for the specific embodiments will be briefly introduced below. In all the drawings, the components or parts do not necessarily draw according to the actual ratio.
[0018] Figure 1 It is the top view of the present utility model;
[0019] Figure 2 It is the top view of the circular workbench;
[0020] Figure 3 It is the front view of the cleaning component;
[0021] Figure 4 It is the right view of the cleaning component;
[0022] Figure 5 It is for Figure 1 The sectional view taken along A-A in
[0023] Figure 6 It is for Figure 1 The sectional view taken along the A-A direction of the circular workbench in
[0024] Reference Signs:
[0025] 10 - Circular workbench, 11 - Loading station, 12 - Cleaning station, 13 - Painting station, 14 - Unloading station, 15 - Support rod, 16 - Receiving groove, 17 - Circular groove, 18 - Sliding groove, 19 - Clamping plate;
[0026] 20 - Cleaning component, 21 - Support frame, 221 - Side rod, 222 - Side cleaning sleeve, 223 - Side cleaning brush, 231 - Cross bar, 232 - Upper cleaning rod, 233 - Top cleaning brush, 241 - First motor, 242 - Second motor, 243 - Upper gear, 244 - Side gear, 25 - Support plate;
[0027] 30 - Driving assembly, 31 - Driving motor, 32 - Annular toothed belt, 33 - Connecting rod, 34 - Driving gear, 35 - Auxiliary support rod, 36 - Auxiliary gear, 37 - Support plate, 38 - Auxiliary main rod;
[0028] 40 - Spray booth;
[0029] 50 - Storage box. Detailed implementation
[0030] The embodiments of the technical solution of the present utility model will be described in detail below with reference to the drawings. The following embodiments are only used to more clearly illustrate the technical solution of the present utility model, so they are only examples and cannot be used to limit the protection scope of the present utility model.
[0031] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "center", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation and positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the position or element referred to must have a specific orientation, be constructed and operated in a specific manner, so it cannot be understood as a limitation of the present utility model.
[0032] In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more features. In the description of the present utility model, the meaning of "a plurality" is at least two, such as two, three, etc., unless otherwise specifically defined.
[0033] Please refer to Figures 1 to 2 , Figure 4In it, "50" represents a storage box. A cleaning and painting device for a storage box provided by the present utility model includes an annular workbench 10, a cleaning component 20, and a driving component 30. An upper loading station 11, a cleaning station 12, a painting station 13, and a discharging station 14 are successively arranged on the annular workbench 10. The discharging station 14, the upper loading station 11, and the cleaning station 12 are located on the same side of the annular workbench 10, and the painting station 13 is located on the other side of the annular workbench 10. A plurality of support rods 15 distributed in an annular array are arranged on the annular workbench 10. The top of the support rod 15 is used to place the storage box; the cleaning component 20 is arranged at the cleaning station 12 and is used to wipe and clean the surface of the storage box. The driving component 30 is installed on the annular workbench 10 and is used to drive the support rod 15 to move on the annular workbench 10. Among them, the painting device is installed at the painting station 13 and is used to paint the storage box. The upper loading station 11 and the discharging station 14 are relatively close to facilitate loading and unloading.
[0034] During use, the worker places the storage box on the support rod 15 at the upper loading station 11, and through the drive of the driving component 30, the support rod 15 moves along the annular workbench 10; when the storage box moves to the cleaning station 12, the cleaning component 20 starts to wipe and clean the surface of the storage box to remove the dust on the surface of the storage box. Then the storage box moves to the painting station 13, and the painting device starts to paint the storage box. Finally, the storage box moves to the discharging station 14, and the worker removes the storage box on the support rod 15. The cleaning component 20 automatically cleans and removes dust from the surface of the storage box, saving a large amount of manpower and improving work efficiency.
[0035] Please refer to Figures 3 to 4 simultaneously. The cleaning component 20 includes a support frame 21 and an upper cleaning rod 232. A plurality of side rods 221 evenly distributed at equal intervals are fixedly arranged on both sides of the support frame 21. A side cleaning sleeve 222 is fixedly sleeved on the top of each side rod 221. A plurality of side cleaning brushes 223 are fixedly arranged on the outside of each side cleaning sleeve 222. By driving the side rod 221 to rotate through a driving member, the side cleaning brush 223 cleans the side surface of the storage box; a cross bar 231 is fixedly arranged on the top of the support frame 21. A plurality of upper cleaning rods 232 are rotatably penetrated along the length direction on the cross bar 231. A plurality of top cleaning brushes 233 are fixedly arranged on the outside of the bottom of each upper cleaning rod 232. By the driving member, the plurality of upper cleaning rods 232 can be driven to rotate, so that the top cleaning brush 233 cleans the top surface of the storage box. Among them, both the side cleaning brush 223 and the top cleaning brush 233 are made of fluff products, which is convenient for wiping and cleaning the surface of the storage box.
[0036] When the storage box moves to the cleaning station 12, the storage box enters the inner side of the support frame 21. At this time, the side cleaning sleeve 222 rotates to drive the side cleaning brush 223 to wipe and clean the side surface of the storage box. At the same time, the upper cleaning rod 232 drives the top cleaning brush 233 to rotate to wipe and clean the top surface of the storage box. Moreover, there are multiple side cleaning brushes 223 and top cleaning brushes 233, so as to wipe and clean the side surface and the top surface of the storage box multiple times, and then clean the surface of the storage box, which is beneficial to the subsequent painting of the surface of the storage box.
[0037] Among them, the driving parts include a first motor 241 and two second motors 242. A upper gear 243 is fixedly sleeved on the outer side of the top of each upper cleaning rod 232. The adjacent two upper gears 243 are meshed and connected. The tops of the multiple side rods 221 rotate through and extend to the outer side of the top of the support frame 21 and are all fixedly connected with side gears 244. The adjacent two side gears 244 are meshed and connected. A support plate 25 is fixedly arranged on one side of the top of the support frame 21. The first motor 241 is fixedly arranged in the middle of the support plate 25 and its output shaft is coaxially and fixedly connected to one of the upper gears 243. The two second motors 242 are respectively fixedly arranged on both sides of the support plate 25 and their output shafts are respectively coaxially and fixedly connected to the corresponding two side gears 244.
[0038] When the storage box moves to the cleaning station 12, the first motor 241 starts to drive the corresponding upper gear 243 to rotate. Through the meshing transmission between the multiple upper gears 243, the multiple upper cleaning rods 232 are driven to rotate together, and then the top cleaning brush 233 is driven to clean the top surface of the storage box. At the same time, the two second motors 242 start to drive the two corresponding side gears 244 on both sides of the support frame 21 to rotate. Then, through the meshing transmission between the multiple side gears 244, the side cleaning sleeves 222 on both sides of the support frame 21 rotate together, so that the multiple side cleaning brushes 223 on both sides of the support frame 21 start to clean the side surface of the storage box, and finally the whole surface of the storage box is cleaned.
[0039] Another implementation manner is that a secondary gear can also be meshed between two adjacent upper gears 243, so as to facilitate the same rotation direction of the multiple upper gears 243. At the same time, a secondary gear can also be meshed between two adjacent side gears 244, so as to facilitate the same rotation direction of the multiple side gears 244.
[0040] Please refer to Figures 5 to 6, in this embodiment, the driving assembly 30 includes a driving motor 31, an endless toothed belt 32 and a connecting rod 33. A receiving groove 16 is formed in the top surface of the annular workbench 10. The bottom of the support rod 15 is inserted into the receiving groove 16 and is slidably connected. An annular groove 17 with a T-shaped structure is formed in the inner side surface of the annular workbench 10. The endless toothed belt 32 is slidably embedded in the annular groove 17. A sliding groove 18 communicating with the receiving groove 16 is formed in the inner side wall of the annular groove 17. A plurality of connecting rods 33 are fixedly connected to the outer side surface of the endless toothed belt 32. The end of the connecting rod 33 away from the endless toothed belt 32 slides through the sliding groove 18 and extends into the receiving groove 16 and is fixedly connected to the bottom of the support rod 15. The driving motor 31 can drive the endless toothed belt 32 to slide in the annular groove 17.
[0041] When driving the support rod 15 to move, the driving motor 31 is started to drive the endless toothed belt 32 to rotate. The endless toothed belt 32 drives the connecting rod 33 to rotate through the sliding groove 18. Furthermore, the connecting rod 33 drives the support rod 15 to move in the receiving groove 16, so that the storage box completes the operations of cleaning and dust removal and painting after moving one circle on the annular workbench 10. Moreover, the annular setting of the annular workbench 10 reduces the floor space, and at the same time makes the loading station 11 and the unloading station 14 close to each other, which is convenient for work.
[0042] Preferably, the driving motor 31 is fixedly arranged inside the annular workbench 10, and the output shaft of the driving motor 31 faces upward and is fixedly connected with a driving gear 34 through an auxiliary main rod 38. The driving gear 34 is meshed with the inner side of the endless toothed belt 32; the auxiliary main rod 38 is arranged on the inner side surface of the annular workbench 10 through a support plate 37, and the auxiliary main rod 38 is rotatably connected with the support plate 37. By starting the driving motor 31 to drive the driving gear 34 to rotate, and then the driving gear 34 drives the endless toothed belt 32 to slide in the annular groove 17, so that a plurality of support rods 15 can move in an annular track.
[0043] Furthermore, the driving assembly 30 further includes a plurality of auxiliary support rods 35. The plurality of auxiliary support rods 35 are rotatably arranged on the inner side surface of the annular workbench 10 through support plates 37. A plurality of auxiliary gears 36 are fixedly connected to the plurality of auxiliary support rods 35. The plurality of auxiliary gears 36 are all meshed with the inner side of the endless toothed belt 32. The arrangement of the plurality of auxiliary support rods 35 can limit the endless toothed belt 32, so that the endless toothed belt 32 slides more stably in the annular groove 17.
[0044] In this embodiment, a clamping plate 19 is rotatably connected to the top of the support rod 15. The clamping plate 19 is used for clamping the storage box. The top of the clamping plate 19 is provided with a clamping shape corresponding to the storage box, which is convenient for the storage box to be clamped on the clamping plate 19 and avoids the storage box from falling off.
[0045] In this embodiment, a spray painting booth 40 is provided at the spray painting station 13. The spray painting booth 40 covers the annular workbench 10, and the spray painting device is installed inside the spray painting booth 40 to protect the spray painting device through the spray painting booth 40 and avoid the diffusion of paint odor. At the same time, the spray painting device is a mature existing technology and will not be described herein.
[0046] The working principle of the present utility model: During use, start the driving motor 31. Through the meshing transmission between the driving gear 34 and the annular toothed belt 32, drive the connecting rod 33 to rotate in the sliding groove 18, and then drive a plurality of support rods 15 to move along an annular track in the receiving groove 16; Workers place the storage box on the clamping plate 19 at the loading station 11; When the storage box moves to the cleaning station 12, after the first motor 241 and two second motors 242 are started simultaneously, through the meshing transmission between a plurality of upper gears 243, drive a plurality of upper cleaning rods 232 to rotate together, and then drive the top cleaning brush 233 to clean the top surface of the storage box; At the same time, through the meshing transmission between a plurality of side gears 244, the side cleaning sleeves 222 on both sides of the support frame 21 rotate together, so that a plurality of side cleaning brushes 223 on both sides of the support frame 21 start to clean the side surface of the storage box, and finally the entire surface of the storage box is cleaned; Then the storage box moves to the spray painting station 13, and the surface of the storage box is spray painted by the spray painting device. After that, the storage box moves to the unloading station 14, and the worker removes the storage box on the support rod 15.
[0047] The beneficial effects of the present utility model: The cleaning and spray painting device of this storage box drives the support rod 15 to drive the storage box to move along the annular track of the annular workbench 10 through the driving assembly 30, reducing the floor space; At the cleaning station 12, a plurality of top cleaning brushes 233 and a plurality of side cleaning brushes 223 automatically clean and remove dust from the top surface and side surface of the storage box, so as to clean the surface of the storage box, saving a large amount of manpower and improving work efficiency; Then, the surface of the storage box is spray painted at the spray painting station 13. Finally, the worker removes the storage box at the unloading station 14.
[0048] The above embodiments are only used to illustrate the technical solutions of the present utility model and are not intended to limit it; Although the present utility model has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: They can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements on some or all of the technical features; And these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the various embodiments of the present utility model, and they should all be covered within the scope of the claims and the description of the present utility model.
Claims
1. A cleaning paint spraying device for a storage box, characterized in that: include: An annular workbench, on which a loading station, a cleaning station, a painting station and an unloading station are arranged in sequence, the unloading station, the loading station and the cleaning station are located on the same side of the annular workbench, the painting station is located on the other side of the annular workbench, the annular workbench is provided with a plurality of support rods distributed in an annular array, and the tops of the support rods are used to place storage boxes; A cleaning assembly, which is arranged at a cleaning station, and includes a support frame, a plurality of side rods with equal spacing are fixedly provided on both sides of the support frame, a side cleaning cover is sleeved on the top of each side rod, a plurality of side cleaning brushes are fixedly provided on the outer side of each side cleaning cover, and the side rods are driven to rotate by a driving member so that the side cleaning brushes clean the side surface of the storage box; and A driving assembly is installed on the annular workbench and is used to drive the support rod to move on the annular workbench.
2. The cleaning paint spraying device for a storage box according to claim 1, characterized in that: The cleaning assembly also includes an upper cleaning rod, a cross bar is fixedly provided on the top of the support frame, and a plurality of upper cleaning rods are rotatably passed through the cross bar along the length direction, and a plurality of top cleaning brushes are fixedly provided on the outer side of the bottom of each upper cleaning rod. The plurality of upper cleaning rods can be driven to rotate by a driving member so that the top cleaning brushes clean the top surface of the storage box.
3. The cleaning paint spraying device for a storage box according to claim 2, characterized in that: The driving member includes a first motor and two second motors, an upper gear is fixedly sleeved on the top outer side of each upper cleaning rod, and two adjacent upper gears are meshingly connected, the tops of multiple side rods rotate through and extend to the top outer side of the support frame and are fixedly connected with side gears, and two adjacent side gears are meshingly connected, a support plate is fixedly provided on one side of the top of the support frame, the first motor is fixedly arranged in the middle of the support plate and its output shaft is coaxially fixedly connected to one of the upper gears, and the two first motors are respectively fixedly arranged on both sides of the support plate and their output shafts are respectively coaxially fixedly connected to the corresponding two side gears.
4. The cleaning paint spraying device for a storage box according to claim 1, characterized in that: The driving assembly includes a driving motor, an annular toothed belt and a connecting rod. The top surface of the annular workbench is provided with a receiving groove, and the bottom of the support rod is inserted into the receiving groove and slidably connected. The inner side surface of the annular workbench is provided with an annular groove of a T-shaped structure, and the annular toothed belt can be slidably embedded in the annular groove. The inner side wall of the annular groove is provided with a sliding groove connected to the receiving groove. The outer side surface of the annular toothed belt is fixedly connected to a plurality of connecting rods. The end of the connecting rod away from the annular toothed belt slides through the sliding groove and extends into the receiving groove and is fixedly connected to the bottom of the support rod. The annular toothed belt can be driven to slide in the annular groove by the driving motor.
5. The cleaning paint spraying device for a storage box according to claim 4, characterized in that: The driving motor is fixedly arranged on the inner side of the annular workbench, and the output shaft of the driving motor faces upward and is fixedly connected with a driving gear through an auxiliary main rod, and the driving gear is meshedly connected with the inner side of the annular toothed belt.
6. The cleaning paint spraying device for a storage box according to claim 5, characterized in that: The driving assembly also includes a plurality of auxiliary support rods, which are rotatably arranged on the inner side of the annular workbench through support plates, and the plurality of auxiliary support rods are fixedly connected with auxiliary gears, and the plurality of auxiliary gears are meshed and connected with the inner side of the annular toothed belt.
7. The cleaning paint spraying device for a storage box according to claim 1, characterized in that: The top of the support rod is rotatably connected with a clamping plate, and the clamping plate is used for clamping the storage box.