Silica gel flocking machine

Abstract

The utility model relates to the technical field of flocking equipment, in particular to a silica gel flocking machine which comprises a machine body and a flocking box, the flocking box is arranged above the machine body in a lifting mode, two workbenches which are transversely driven by a driving assembly in a reciprocating mode are arranged on the top of the machine body in a sliding mode, and the driving assembly is arranged in the machine body. The two workbenches alternately translate left and right under the flocking box, so that flocking and feeding are alternately carried out, and the production requirements are met; meanwhile, collision with the workbench can be avoided through lifting of the flocking box, the metal net in the flocking box is connected with positive charges and can adsorb residual fluff on the workbench, and pollution of the residual fluff to the workshop environment is avoided; and when the metal net is in a power-off state, the adsorbed residual fluff can be reutilized.

Description

Technical Field

[0001] The utility model relates to the technical field of flocking equipment, in particular to a silicone flocking machine. Background Art

[0002] At present, decorative lines or decorative stripes are adopted on the surface of existing fabrics. The decorative lines are made by silicone scribing, and fluff is vertically fixed on the silicone lines through a flocking box. Currently, the electrostatic flocking process is adopted. By making the fluff carry a negative charge and the fabric is placed in a zero-potential state, the fluff is attracted by the fabric and accelerates vertically to fall onto the silicone lines coated on the surface of the fabric to be flocked. For example, an electrostatic flocking machine disclosed in the Chinese utility model patent CN216225179U, wherein the flocking box includes a box body, a feeding pipe is arranged at the top of the box body, a metal mesh is arranged in the cavity of the box body, a filter screen is arranged in the cavity above the metal mesh, a brush roller with a brush layer is arranged in the cavity above the filter screen, and the metal mesh is electrically connected with an electrostatic generator for flocking. However, after electrostatic flocking of the fabric, since there are residual fluffs on the fabric surface that are not completely adhered to the silicone, when the product is taken, the unplanted fluffs are prone to scatter everywhere, causing pollution to the surrounding environment.

[0003] Therefore, it is urgent to design a flocking machine that can reduce the amount of residual fluff and meet the production requirements. Summary of the Utility Model

[0004] The purpose of the utility model is to overcome the defects and deficiencies existing in the prior art. Therefore, the utility model provides a silicone flocking machine, which can suck the residual fluff on the fabric, realize the alternation of feeding and flocking, and meet the normal production requirements.

[0005] To achieve the above purpose, the utility model provides a silicone flocking machine, including a machine body and a flocking box. Among them, the flocking box is arranged above the machine body in a liftable manner, and two workbenches driven to reciprocate horizontally by a driving component are slidably arranged on the top of the machine body, and the driving component is arranged inside the machine body; the flocking box is configured to alternately flock the fabrics on the two workbenches, and adsorb the residual fluff on the corresponding workbench when the static electricity is turned on.

[0006] Further, connection seats driven to lift by a three-axis cylinder A are fixedly arranged in the middle of both ends of the flocking box along the horizontal direction, the cylinder body of the three-axis cylinder A is fixedly arranged on a gantry, and the gantry is fixedly arranged on the machine body.

[0007] Further, the driving component includes two belt wheels rotatably arranged on the machine body and driven by a synchronous belt, and one of the belt wheels is driven to rotate by a motor; a clamping plate corresponding to the workbench is arranged on the synchronous belt, and the clamping plate is fixedly arranged at the bottom of the corresponding workbench.

[0008] Furthermore, a limiting component is also provided inside the fuselage; the limiting component includes a photoelectric sensor and an induction plate fixedly arranged at the bottom of the corresponding workbench, and the induction plate is used to trigger the photoelectric sensor and make the workbench located directly below the flocking box.

[0009] Furthermore, the limiting component further includes a three-axis cylinder B, a top block, and a V-shaped block fixedly arranged at the bottom of the corresponding workbench, and the top block and the V-shaped block are matched; the three-axis cylinder B is fixedly arranged on the fuselage; the three-axis cylinder B is used to drive the top block to longitudinally embed into the V-shaped block.

[0010] Furthermore, the motor is vertically fixedly arranged on the fuselage.

[0011] Furthermore, two horizontal linear guides are arranged at the top of the fuselage, and a plurality of sliders matched with the linear guides are uniformly fixedly arranged at the bottom of the workbench.

[0012] Furthermore, a plurality of leveling feet screws and a plurality of casters are uniformly arranged at the bottom of the fuselage.

[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows: by arranging two reciprocating horizontally moving workbenches, the left and right alternating translation of the two workbenches is realized, so that feeding and flocking are carried out alternately, ensuring the production efficiency and meeting the normal production requirements; at the same time, through the lifting of the flocking box, the smooth passing of the workbench can be ensured; during the flocking process, the metal mesh in the flocking box is connected to the positive charge, which can adsorb the residual fluff on the workbench, reducing the impact of the residual fluff on environmental pollution. During the flocking process of the next workbench, the metal mesh is powered off, and the adsorbed residual fluff can be reused. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 is a schematic structural diagram of the present utility model.

[0015] Figure 2 is a partial front view of the driving component in the present utility model.

[0016] Figure 3 is a partial front view of the limiting component in the present utility model.

[0017] Wherein: 1, fuselage; 2, flocking box; 3, workbench; 4, driving component; 5, gantry; 6, three-axis cylinder A; 7, limiting component; 11, leveling feet screw; 12, caster; 13, slider; 14, linear guide; 21, connecting seat; 41, synchronous belt; 42, belt pulley; 43, motor; 44, clamping plate; 71, photoelectric sensor; 72, three-axis cylinder B; 73, top block; 74, V-shaped block; 75, induction plate. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0018] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0019] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention.

[0020] Embodiment 1

[0021] Please refer to Figures 1 to 3 , the present invention provides a silicone flocking machine, including a machine body 1 and a flocking box 2. The flocking box 2 is arranged above the machine body 1 in a liftable manner. Two workbenches 3 driven to reciprocate horizontally by a driving assembly 4 are slidably arranged on the top of the machine body 1, and the driving assembly 4 is placed inside the machine body 1.

[0022] Here, two horizontal linear guide rails 14 can be arranged on the top of the machine body 1. A plurality of sliders 13 matching the linear guide rails 14 are uniformly fixed at the bottom of the workbench 3 to ensure the stable movement of the workbench 3.

[0023] Here, a plurality of foot cup screws 11 and a plurality of casters 12 can be uniformly arranged at the bottom of the machine body 1. The plurality of foot cup screws 11 are used for leveling the overall structure to ensure the smooth progress of flocking; the plurality of casters 12 are used for the overall movement to facilitate the position adjustment of the whole according to the workshop layout.

[0024] As an embodiment of the present invention, connecting seats 21 driven to lift by three-axis cylinders A6 are fixedly arranged in the middle of both ends of the flocking box 2 along the transverse direction. The cylinder bodies of the three-axis cylinders A6 are fixedly arranged on a gantry 5, and the gantry 5 is fixedly arranged on the machine body 1 to prevent the workbench 3 from colliding with the flocking box 2 during the movement process.

[0025] As an embodiment of the present utility model, the driving assembly 4 includes two pulleys 42 rotatably arranged on the fuselage 1 and driven by a synchronous belt 41, and one of the pulleys 42 is driven to rotate by a motor 43; a clamping plate 44 corresponding to the workbench 3 is arranged on the synchronous belt 41, and the clamping plate 44 is fixedly arranged at the bottom of the corresponding workbench 3. Through the transmission of the synchronous belt 41, the workbench 3 can be stably operated to the corresponding position.

[0026] Here, the motor 43 is preferably vertically fixed on the fuselage 1. Correspondingly, the driving assembly 4 is integrally covered with a protective cover, and the protective cover is fixed on the fuselage 1, which will not be elaborated here.

[0027] As an embodiment of the present utility model, a limiting assembly 7 is further arranged in the fuselage 1; the limiting assembly 7 includes a photoelectric sensor 71 and an induction plate 75 fixedly arranged at the bottom of the corresponding workbench 3. When the induction plate 75 triggers the photoelectric sensor 71, the workbench 3 is directly below the flocking box 2. At this time, the flocking box 2 descends and flocking is carried out.

[0028] The limiting assembly 7 here may further include a three-axis cylinder B72, a top block 73 and a V-shaped block 74 fixedly arranged at the bottom of the corresponding workbench 3, and the top block 73 and the V-shaped block 74 are matched; the three-axis cylinder B72 is fixed on the fuselage 1; the three-axis cylinder B72 is used to drive the top block 73 to longitudinally embed into the V-shaped block 74. Through the mutual cooperation of the top block 73 and the V-shaped block 74, the stability of the position of the workbench 3 is further ensured.

[0029] When the present utility model is in use, first, the cloth with the silicone line drawn is laid flat on the workbench 3, and then a whole insulating board is laid flat on the cloth. Through holes matching the flocking area of the cloth are opened on the insulating board. Driven by the driving assembly 4, the workbench 3 moves to directly below the flocking box 2; then, driven by the three-axis cylinder A, the flocking box 2 descends to above the workbench 3 and flocking is carried out. The fluff in the flocking box 2 naturally falls onto the silicone line of the cloth and adheres to the silicone line to complete the flocking. During the process, there are still unplanted fluff on the surfaces of the insulating board and the cloth. At this time, the metal mesh in the flocking box 2 is connected to the positive potential of the external electrostatic generator, the metal mesh is charged with positive electricity, and the remaining fluff on the insulating board and the cloth is adsorbed on the metal mesh. The flocking box 2 rises, the next workbench 2 enters and flocks, the flocked cloth is taken out and loaded with materials, and so on in an alternating manner, realizing the alternating operation of the loading process and the flocking process, ensuring the production efficiency, reducing the remaining fluff on the cloth, avoiding the remaining fluff from polluting the workshop environment. At the same time, after the metal mesh is powered off, the fluff adsorbed on the metal mesh can be reused.

[0030] During the flocking process, the metal mesh in the flocking box 2 is not connected to static electricity; after the flocking is completed, static electricity is connected to adsorb the residual fluff on the corresponding workbench 3. The whole realizes the process of flocking by alternately translating the two workbenches left and right, which is convenient for operation and popularization and application. The utility model is applicable to the flocking of decorative lines for underwear fabrics and other materials that require flocking of decorative lines, and will not be elaborated here.

[0031] When the flocking box 2 descends above the workbench 3, there is a gap between the metal mesh in the flocking box 2 and the insulating board on the workbench 3, and the gap is preferably 2 mm to 5 mm.

[0032] In addition, since the outer shell of the flocking box 2 is an insulating nylon plate, as Figure 1 shown, a square tube frame can be provided around the bottom of the flocking box 2. A number of insulating ear plates are provided on both sides of the flocking box 2 and are fastened to the square tube frame by bolts and nuts. The connecting seat 21 is fixedly arranged on the square tube frame, and will not be elaborated here.

[0033] The present utility model can be outlined in other specific forms that do not violate the spirit or main features of the present utility model. Therefore, from any point of view, the above-mentioned implementation scheme of the present utility model can only be regarded as an illustration of the present utility model and cannot limit the present utility model. The claims point out the scope of the present utility model, while the above description does not point out the scope of the present utility model. Therefore, any change within the meaning and scope equivalent to the claims of the present utility model should be considered to be included within the scope of the claims of the present utility model.

Claims

1. A silica gel flocking machine, comprising a body (1) and a flocking box (2), characterized in that: The flocking box (2) is movably arranged above the body (1); the top of the body (1) is provided with two sliding workbenches (3) which are reciprocally driven laterally by a driving assembly (4); the driving assembly (4) is placed inside the body (1); the flocking box (2) is configured to alternately flock the fabrics on the two workbenches (3), and to absorb the remaining fluff on the corresponding workbenches (3) when static electricity is turned on.

2. A silicone flocking machine according to claim 1, characterized in that: The flocking box (2) is fixedly provided with a connecting seat (21) in the middle of both ends along the lateral direction for driving the lifting and lowering of the three-axis cylinder A (6), the cylinder body of the three-axis cylinder A (6) is fixedly arranged on a gantry (5), and the gantry (5) is fixedly arranged on the fuselage (1).

3. The silica gel flocking machine according to claim 1, characterized in that: The driving assembly (4) comprises two pulleys (42) rotatably arranged on the machine body (1) and driven by a synchronous belt (41), wherein one of the pulleys (42) is driven to rotate by a motor (43); a clamping plate (44) corresponding to the workbench (3) is provided on the synchronous belt (41), and the clamping plate (44) is fixedly arranged at the bottom of the corresponding workbench (3).

4. A silicone flocking machine according to any one of claims 1 to 3, characterized in that: A limiting assembly (7) is also provided in the body (1); the limiting assembly (7) comprises a photoelectric sensor (71) and a sensing plate (75) fixedly arranged at the bottom of the corresponding workbench (3); the sensing plate (75) is used to trigger the photoelectric sensor (71) and make the workbench (3) be located directly below the flocking box (2).

5. The silica gel flocking machine according to claim 4, characterized in that: The limiting assembly (7) further comprises a three-axis cylinder B (72), a top block (73) and a V-shaped block (74) fixedly mounted on the bottom of the corresponding workbench (3), wherein the top block (73) and the V-shaped block (74) match each other; the three-axis cylinder B (72) is fixedly mounted on the machine body (1); and the three-axis cylinder B (72) is used to drive the top block (73) to be longitudinally embedded in the V-shaped block (74).

6. The silica gel flocking machine according to claim 3, characterized in that: The motor (43) is vertically fixed on the machine body (1).

7. The silica gel flocking machine according to claim 1, characterized in that: The top of the machine body (1) is provided with two transverse linear guide rails (14), and the bottom of the workbench (3) is evenly and fixedly provided with a plurality of sliding blocks (13) matching the linear guide rails (14).

8. The silica gel flocking machine according to claim 1, characterized in that: A plurality of foot cup screws (11) and a plurality of casters (12) are evenly distributed on the bottom of the machine body (1).

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