Crusher gear ring machining and positioning device
By designing a crusher ring gear processing and positioning device including a support frame, a support seat and a clamp, the problem of waste chip deposition affecting processing in the prior art is solved, and the stable positioning and fixing of the ring gear is achieved, and the processing accuracy and stability are ensured.
Patent Information
- Application Number
- CN202421673765.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-15
- Publication Date
- 2025-06-03
- Estimated Expiration
- 2034-07-15
AI Technical Summary
The existing crusher ring gear processing and positioning devices can easily cause waste chips to deposit on the surface of the ring gear during the processing process, affecting subsequent processing operations.
A crusher ring gear processing and positioning device including a base, support column, connecting seat, strip block, screw and driving mechanism is designed. Through the cooperation of the support frame and the support seat, the support seat can rotate and move, and the clamp can act toward the inner and outer walls to achieve stable positioning and fixing of the ring gear.
Through the movement of the support seat and the effect of the clamp, the device can effectively prevent waste chips from being deposited on the ring gear during processing, ensuring processing accuracy and stability, and avoiding waste chips affecting subsequent processing operations.
Smart Images

Figure CN222931942U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of crusher gear ring processing, in particular to a positioning device for processing a crusher gear ring. Background Art
[0002] The crusher gear ring, also called the crusher tooth cap, is an important part of the crusher, and cooperates with the tooth head to complete the crushing operation; its functions include providing crushing force, bearing pressure and wear, transmitting power, controlling the material flow and maintaining stability; it needs to be regularly inspected and maintained to ensure the normal operation of the crusher and the stable operation of the production line.
[0003] When the crusher gear ring is produced and processed, the crusher gear ring is placed on the operating table for processing. In order to ensure the stability of the crusher gear ring and prevent misalignment and movement, a positioning device is used to fix the crusher gear ring. However, the existing positioning device is directly set on the operating table, which will cause waste chips in the processing process to deposit around the crusher gear ring and then accumulate on the surface of the crusher gear ring, affecting the positioning and recognition of the processing equipment and easily affecting the subsequent processing operations. Summary of the Utility Model
[0004] The purpose of the utility model is to solve the above-mentioned disadvantages existing in the prior art, and to propose a positioning device for processing a crusher gear ring.
[0005] To achieve the above purpose, the utility model adopts the following technical scheme: design a positioning device for processing a crusher gear ring, including a base, a hollow support column is vertically installed on the top of the base, a hollow connecting seat is connected to the top of the support column, and at least three spaced-apart strip-shaped blocks are arranged along the side surface of the connecting seat, and the strip-shaped blocks are arranged along the radial direction of the support column;
[0006] A cavity is correspondingly opened inside the strip-shaped block, the end of the cavity penetrates through the connecting seat and communicates with its interior, and a lead screw is arranged in the cavity. One end of the lead screw is rotatably installed on the end of the cavity, and the other end of the lead screw is placed inside the connecting seat and connected with a driving mechanism for driving it to rotate;
[0007] A strip-shaped groove corresponding to the cavity is opened on the side surface of the strip-shaped block, and a support seat is arranged above the strip-shaped block. A cylindrical clamping block is vertically installed at one end of the support seat. The bottom of the support seat is arranged on the support frame, and the support frame is connected with a moving seat through a connecting frame penetrating the strip-shaped groove, and the moving seat is threadedly installed on the lead screw.
[0008] Preferably, the support seat is rotatably installed on the top of the support frame, and an anti-slip rubber sleeve is installed on the surface of the clamping block.
[0009] Preferably, the strip-shaped groove is provided on the bottom of the strip-shaped block, and the support frame is an annular frame wound around the outside of the strip-shaped block, and the support frame is in clearance fit with the strip-shaped block.
[0010] Preferably, a slide rail is provided on the side surface of the strip-shaped block, the slide rail is arranged along the axis direction of the lead screw, and a slider is slidably mounted on the slide rail and fixed to the support frame.
[0011] Preferably, the driving mechanism includes a connecting shaft, the connecting shaft is coaxially installed at the end of the lead screw, the other end of the connecting shaft is rotatably installed on the side surface of the rotating seat, and the rotating seat is rotatably installed on the driving shaft, and the end of the driving shaft is fixed to the inner wall of the connecting seat, and the bottom of the driving shaft penetrates through the bottom of the connecting seat and is connected with a driving motor, and the driving motor is fixed in the support column;
[0012] A second bevel gear is coaxially installed on the driving shaft, and a plurality of first bevel gears are meshed on the side surface of the second bevel gear, and the first bevel gears are coaxially installed on the connecting shaft.
[0013] Preferably, an opening is provided on one side of the support column, and a sealing door is hinged on one side of the opening, and the other side of the sealing door is fixed to the support column through a lock.
[0014] Preferably, a plurality of through holes arranged at intervals are provided along the edge of the base.
[0015] Preferably, a plurality of reinforcing brackets are provided on the side surface of the base, one end of the reinforcing bracket is fixed to the side surface of the base, and the other end of the reinforcing bracket is fixed to the end of the strip-shaped block away from the connecting seat.
[0016] The design scheme proposed by the present utility model has the following beneficial effects in the application process:
[0017] 1. Through the support of the support frame for the support seat, the support seat can have a gap with the connecting seat and the strip-shaped block, and cooperate with the support seat to support the edge of the crusher gear ring, so that the crusher gear ring is erected in the air after being positioned and fixed, so that the waste chips can directly fall downward from the positioning device after the crusher gear ring is processed, and the waste chips will not accumulate on the crusher gear ring and affect the processing of the crusher gear ring.
[0018] 2. Through the rotational connection of the support seat, under the movement of the support seat, the clamping blocks can be gathered towards the connecting seat and act on the outer wall of the crusher gear ring to fix it, and at the same time, the clamping blocks can also move away from the connecting seat to act on the inner wall of the crusher gear ring to fix it. Description of the Drawings
[0019] Figure 1 is a structural schematic diagram of the present utility model Figure 1 ;
[0020] Figure 2 Structural schematic of the present utility model Figure 2 ;
[0021] Figure 3 Top sectional view structure diagram of the present utility model;
[0022] Figure 4 Internal structure diagram of the strip block of the present utility model.
[0023] In the figure: 1, base; 2, support column; 3, connecting seat; 4, strip block; 5, cavity; 6, strip groove; 7, lead screw; 8, connecting shaft; 9, first bevel gear; 10, rotating seat; 11, drive shaft; 12, second bevel gear; 13, moving seat; 14, connecting frame; 15, support frame; 16, support seat; 17, clamping block; 18, drive motor; 19, slide rail; 20, slider; 21, opening; 22, sealing door; 23, through hole; 24, reinforcement bracket. Specific embodiments
[0024] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments.
[0025] Refer to Figures 1 - 4 , a positioning device for processing a crusher gear ring, including a base 1, and a plurality of through holes 23 arranged at intervals are opened along the edge of the base 1, so that the base 1 can be fixedly installed by bolts, that is, bolts are used to pass through the through holes 23 to install the positioning device on the crusher gear ring processing equipment.
[0026] As Figure 1 and Figure 4 shown, a hollow support column 2 is vertically installed on the top of the base 1, a hollow connecting seat 3 is connected to the top of the support column 2, and at least three strip blocks 4 arranged at intervals are provided along the side surface of the connecting seat 3, and the strip blocks 4 are arranged along the radial direction of the support column 2. Among them, a plurality of reinforcement brackets 24 are provided on the side surface of the base 1, one end of the reinforcement bracket 24 is fixed on the side surface of the base 1, and the other end of the reinforcement bracket 24 is fixed to the end of the strip block 4 away from the connecting seat 3, providing an additional supporting effect for the strip block 4 and strengthening the fixing effect of the strip block 4 on the connecting seat 3.
[0027] A cavity 5 is correspondingly opened inside the strip block 4, the end of the cavity 5 penetrates through the connecting seat 3 and communicates with its interior, and a lead screw 7 is arranged in the cavity 5. One end of the lead screw 7 is rotatably installed on the end of the cavity 5, and the other end of the lead screw 7 is placed inside the connecting seat 3 and connected to a driving mechanism that drives its rotation, providing power for the rotation of the lead screw 7;
[0028] A strip-shaped groove 6 corresponding to and communicating with the cavity 5 is provided on the side surface of the strip-shaped block 4. A support seat 16 is arranged above the strip-shaped block 4. A cylindrical clamping block 17 is vertically installed at one end of the support seat 16. The bottom of the support seat 16 is arranged on the support frame 15. The support frame 15 is connected with a moving seat 13 through a connecting frame 14 penetrating through the strip-shaped groove 6. The moving seat 13 is threadedly installed on the lead screw 7. The edge of the crusher gear ring will fall on the support seat 16. As the support seat 16 moves under the rotation of the lead screw 7, the side surface of the crusher gear ring can be acted on to clamp and fix it. Since the support seat 16 is supported and fixed by the support frame 15, a gap is left between the support seat 16 and the strip-shaped block 4, that is, only the bottom edge position and the side of the crusher gear ring are in contact with this positioning device, so that the waste chips generated during the processing of the crusher gear ring fall along the surface of the crusher gear ring and will not accumulate on the surface of the crusher gear ring, effectively preventing the deposition of waste chips from affecting the subsequent processing.
[0029] Among them, as Figure 3 and Figure 4 shown, the driving mechanism includes a connecting shaft 8. The connecting shaft 8 is coaxially installed at the end of the lead screw 7. The other end of the connecting shaft 8 is rotatably installed on the side surface of the rotating seat 10. The rotating seat 10 is rotatably installed on the driving shaft 11. The end of the driving shaft 11 is fixed to the inner wall of the connecting seat 3. The bottom of the driving shaft 11 penetrates through the bottom of the connecting seat 3 and is connected with a driving motor 18. The driving motor 18 is fixed in the support column 2. A second bevel gear 12 is coaxially installed on the driving shaft 11. A plurality of first bevel gears 9 are meshed on the side surface of the second bevel gear 12. The first bevel gears 9 are coaxially installed on the connecting shaft 8, so that the operation of one driving motor 18 can control the rotation of all the lead screws 7. In the actual use process, the specifications of all the lead screws 7 are the same. When the driving motor 18 operates, the support seats 16 all move above the strip-shaped block 4 at the same rate, so as to cooperate with the annular structure of the crusher gear ring, so that when the crusher gear ring is clamped and fixed, it can be centered and positioned with the axis of the support column 2 as the axis, providing convenience for subsequent processing.
[0030] Specifically, the support base 16 is rotatably installed on the top of the support frame 15. If the teeth of the crusher gear ring are located on the outer wall, the support base 16 can be first moved to a position corresponding to the inner diameter of the crusher gear ring, and then the support base 16 is rotated so that the clamping block 17 is located inside the crusher gear ring after the crusher gear ring is placed on the support base 16. Finally, only by controlling the support base 16 to move away from the connecting seat 3 can the crusher gear ring be propped up and fixed from the inside; if the teeth of the crusher gear ring are located on the inner wall, the support base 16 can be first moved to a position corresponding to the outer diameter of the crusher gear ring, and then the support base 16 is rotated so that the clamping block 17 is located outside the crusher gear ring after the crusher gear ring is placed on the support base 16. Finally, controlling the support base 16 to approach the connecting seat 3 can squeeze and fix the crusher gear ring; in summary, after the crusher gear ring is fixed according to the tooth position, the processing operation of the crusher gear ring can be carried out. The waste chips generated by the processing can also directly fall along the surface of the crusher gear ring due to the propping up and fixing of the crusher gear ring, without affecting the processing process.
[0031] Further, a slide rail 19 is provided on the side surface of the strip-shaped block 4. The slide rail 19 is arranged along the axis direction of the lead screw 7, and a slider 20 is slidably installed on the slide rail 19. The slider 20 is fixed to the support frame 15, guiding the movement of the support base 16 and also strengthening the support effect of the support frame 15 on the support base 16.
[0032] In order to provide the clamping effect after the clamping block 17 contacts the crusher gear ring, an anti-slip rubber sleeve is installed on the surface of the clamping block 17.
[0033] It should be noted that the strip-shaped groove 6 is provided on the bottom of the strip-shaped block 4, and the support frame 15 is an annular frame wound around the outside of the strip-shaped block 4, and the support frame 15 is in clearance fit with the strip-shaped block 4, which can prevent the waste chips generated by the processing from falling into the cavity 5 and adhering to the lead screw 7, thereby affecting the operation of the moving seat 13 on the lead screw 7.
[0034] It should be further noted that, in order to facilitate the maintenance of the drive motor 18, an opening 21 is provided on one side of the support column 2, and a sealing door 22 is hinged on one side of the opening 21. The other side of the sealing door 22 is fixed to the support column 2 through a lock, so as to open the support column 2 for maintaining the drive motor 18.
[0035] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and inventive concept of the present invention, makes equivalent substitutions or changes, and should be covered by the protection scope of the present invention.
Claims
1. A crusher gear ring processing and positioning device, characterized in that: The invention comprises a base (1), a hollow support column (2) being vertically mounted on the top of the base (1), a hollow connecting seat (3) being connected to the top of the support column (2), and at least three strip blocks (4) being arranged at intervals along the side of the connecting seat (3), and the strip blocks (4) being arranged along the radial direction of the support column (2); A cavity (5) is correspondingly provided inside the strip block (4), the end of the cavity (5) passes through the connecting seat (3) and is in communication with the interior thereof, and a screw rod (7) is provided in the cavity (5), one end of the screw rod (7) is rotatably mounted on the end of the cavity (5), and the other end of the screw rod (7) is placed in the connecting seat (3) and is connected to a driving mechanism for driving the screw rod (7) to rotate; A strip groove (6) corresponding to and communicating with the cavity (5) is provided on the side of the strip block (4), and a support seat (16) is provided above the strip block (4), and a columnar clamping block (17) is vertically installed on one end of the support seat (16), and the bottom of the support seat (16) is arranged on a support frame (15), and the support frame (15) is connected to a movable seat (13) through a connecting frame (14) penetrating the strip groove (6), and the movable seat (13) is threadedly installed on the screw rod (7).
2. A crusher gear ring machining and positioning device according to claim 1, characterized in that: The support seat (16) is rotatably mounted on the top of the support frame (15), and a non-slip rubber sleeve is mounted on the surface of the clamping block (17).
3. A crusher gear ring machining and positioning device according to claim 1, characterized in that: The strip groove (6) is arranged on the bottom of the strip block (4), and the support frame (15) is an annular frame wound around the outside of the strip block (4), and the support frame (15) and the strip block (4) are clearance-matched.
4. A crusher gear ring machining and positioning device according to claim 1, characterized in that: A slide rail (19) is arranged on the side of the strip block (4), the slide rail (19) is arranged along the axial direction of the screw rod (7), and a slider (20) is slidably mounted on the slide rail (19). The slider (20) is fixed to the support frame (15).
5. A crusher gear ring machining and positioning device according to claim 1, characterized in that: The driving mechanism comprises a connecting shaft (8), the connecting shaft (8) is coaxially mounted on the end of the screw rod (7), the other end of the connecting shaft (8) is rotatably mounted on the side of the rotating seat (10), and the rotating seat (10) is rotatably mounted on the driving shaft (11), and the end of the driving shaft (11) is fixed to the inner wall of the connecting seat (3), and the bottom of the driving shaft (11) passes through the bottom of the connecting seat (3) and is connected to a driving motor (18), and the driving motor (18) is fixed in the support column (2); A second bevel gear (12) is coaxially mounted on the driving shaft (11), a plurality of first bevel gears (9) are meshed on the side surface of the second bevel gear (12), and the first bevel gears (9) are coaxially mounted on the connecting shaft (8).
6. A crusher gear ring machining and positioning device according to claim 1, characterized in that: An opening (21) is provided on one side of the support column (2), and a sealing door (22) is hinged on one side of the opening (21), and the other side of the sealing door (22) is fixed to the support column (2) via a lock.
7. A crusher gear ring machining and positioning device according to claim 1, characterized in that: A plurality of through holes (23) arranged at intervals are provided along the edge of the base (1).
8. The crusher gear ring machining and positioning device according to claim 1, characterized in that: A plurality of reinforcement brackets (24) are provided on the side of the base (1), one end of the reinforcement bracket (24) is fixed to the side of the base (1), and the other end of the reinforcement bracket (24) is fixed to an end of the strip block (4) away from the connecting seat (3).