Welding device capable of effectively protecting electronic components
By installing a preheating system of heating boxes, heating pads and pallets in the welding device of electronic components, the thermal shock and thermal stress problems during welding are solved, and the risk of thermal damage and structural damage of components is significantly reduced.
Patent Information
- Application Number
- CN202421604397.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-09
- Publication Date
- 2025-06-03
- Estimated Expiration
- 2034-07-09
AI Technical Summary
The existing electronic component welding devices do not have preheated components installed, resulting in thermal shock and thermal stress during welding of electronic components, increasing the risk of thermal damage or structural damage.
A welding device is designed, including a equipment box, a positioning table, a heating box, a heating pad, a tray and a clamp. Heat is generated through the heating box, the heating pad transfers heat, and the tray introduces heat to preheat the electronic components to avoid the heating pad directly contacting the components to prevent the temperature from being too high.
Through preheating, electronic components can reach a temperature closer to the surrounding environment, reducing thermal shock and thermal stress during welding, and reducing the risk of thermal damage or structural damage to the components.
Smart Images

Figure CN222932096U_ABST
Abstract
Description
Technical Field
[0001] This application belongs to the technical field of electronic components, and specifically relates to a soldering device for effectively protecting electronic components. Background Art
[0002] Electronic components refer to various functional components used in electronic devices. They are designed to perform specific electronic tasks according to their functions and characteristics, such as current control, signal amplification, data processing, etc. Electronic components are widely used in electronic devices in various fields. Electronic components achieve various functions through specific electrical characteristics, such as signal amplification, current control, data processing, etc., and are the basis for the normal operation of electronic devices.
[0003] For example, a soldering device for electronic components disclosed in the patent with the publication number CN206952318U includes a soldering base, a support rod, a connecting rod, a support seat, a heater, a soldering device, a soldering groove, a precision soldering rod, a magnifying glass, and a power plug. The soldering base is located in the soldering device for electronic components. The leftmost side of the soldering base is connected to the support rod through a bearing. The upper side of the support rod is welded with a support seat through a connecting rod. The upper side of the support seat is inlaid with a heater. A soldering device is provided below the heater. A soldering groove is provided directly below the soldering device. The soldering groove is inlaid on the soldering base. A precision soldering rod is provided on the right side of the soldering groove. There are two precision soldering rods and magnifying glasses are provided on both sides. A power plug is provided on the left side of the soldering base. By setting the support rod and the pneumatic device, the height and angle of the component soldering device can be adjusted better. The soldering precision can be improved through the soldering device and the precision soldering rod.
[0004] However, this device does not install a component for preheating the electronic components. Since the electronic components cannot reach a temperature closer to the surrounding environment, the thermal shock and thermal stress during soldering are increased, which easily increases the risk of thermal damage or structural damage to the components. Summary of the Utility Model
[0005] The purpose of this application is to provide a soldering device for effectively protecting electronic components in order to solve the problem that the above-mentioned device does not install a component for preheating the electronic components. Since the electronic components cannot reach a temperature closer to the surrounding environment, the thermal shock and thermal stress during soldering are increased, which easily increases the risk of thermal damage or structural damage to the components.
[0006] The technical solution adopted by this application is as follows: It includes an equipment box. A positioning table is fixedly installed on the front side of the upper surface of the equipment box. A heating box is arranged inside the positioning table. A heating pad is fixedly installed on the upper surface of the heating box. A tray is fixedly installed on the upper surface of the heating pad. Clamping blocks are fixedly installed inside the tray.
[0007] By adopting the above technical solution, a positioning table is fixedly installed on the front side of the upper surface of the equipment box. A heating box is arranged inside the positioning table. A heating pad is fixedly installed on the upper surface of the heating box. A tray is fixedly installed on the upper surface of the heating pad. Clamping blocks are fixedly installed inside the tray. The inside of the equipment box is used to provide an installation position for equipment such as a distribution box to enable the device to operate normally. The positioning table provides a positioning position for the installation of the heating component. When the heating component is not needed, it can also provide a position for placing electronic components. The heating box serves as the heat source of the heating component and is used to preheat the electronic components by generating heat. The heating pad transfers the heat generated by the heating box to its upper surface. The tray can provide a position for placing electronic components and conduct part of the heat to preheat the electronic components, and can prevent the heating pad from directly contacting the electronic components to cause damage due to excessive temperature. The clamping blocks are used to clamp the placed electronic components to prevent them from moving inside the tray. By installing a component for preheating the electronic components in this device, the electronic components reach a temperature closer to the surrounding environment, reducing the thermal shock and thermal stress during welding, and minimizing the risk of thermal damage or structural damage to the components.
[0008] In a preferred embodiment, a support column guide rail is fixedly installed on the rear side of the upper surface of the equipment box, and a support column is arranged inside the support column guide rail.
[0009] By adopting the above technical solution, a support column guide rail is fixedly installed on the rear side of the upper surface of the equipment box, and a support column is arranged inside the support column guide rail. The support column guide rail provides a certain range for the movement of the support column. A motor is arranged inside the support column, which can drive itself to move within the range of the support column guide rail, and the support column can support the welding component and drive the welding component to change its height within its own range.
[0010] In a preferred embodiment, a welding torch guide rail is movably installed inside the support column, and a welding torch head is movably installed on the lower surface of the welding torch guide rail.
[0011] By adopting the above technical solution, a welding torch guide rail is movably installed inside the support column, and a welding torch head is movably installed on the lower surface of the welding torch guide rail. The welding torch guide rail can provide a position for the installation of the welding torch head, and the welding torch guide rail can control the welding torch head to move back and forth within its own range. The welding torch head then welds the electronic components placed inside the tray.
[0012] In a preferred embodiment, a maintenance door is hingedly installed on the outer surface of the front side of the equipment box, and a movable bolt is arranged on the outer surface of the maintenance door.
[0013] By adopting the above technical solution, a maintenance door is hingedly installed on the front outer surface of the equipment box. An activity bolt is arranged on the outer surface of the maintenance door. The maintenance door can be opened to repair the equipment inside the equipment box, and the activity bolt prevents the maintenance door from being accidentally touched and opened, resulting in the external environment affecting the operation of the equipment inside the equipment box.
[0014] In a preferred embodiment, a frame is fixedly installed around the upper surface of the equipment box, and a plurality of tempered glasses are fixedly installed inside the frame.
[0015] By adopting the above technical solution, a frame is fixedly installed around the upper surface of the equipment box, and a plurality of tempered glasses are fixedly installed inside the frame. The frame provides a position for the installation of the tempered glasses and supports the tempered glasses. While protecting the electronic components, the tempered glasses can facilitate the staff to check the welding state of the device.
[0016] In a preferred embodiment, a glass door is hingedly installed between the same inner sides of the front part of the frame, and a handle is arranged on the outer surface of the glass door.
[0017] By adopting the above technical solution, a glass door is hingedly installed between the same inner sides of the front part of the frame, and a handle is arranged on the outer surface of the glass door. The glass door can be opened to put in or take out the electronic components to be welded, and the handle is used to prevent the glass door from being accidentally touched and opened, resulting in the external environment affecting the welding process.
[0018] In a preferred embodiment, a console bracket is fixedly installed on the right outer surface of the equipment box, and a console is fixedly installed at the other end of the console bracket.
[0019] By adopting the above technical solution, a console bracket is fixedly installed on the right outer surface of the equipment box, and a console is fixedly installed at the other end of the console bracket. The console bracket can provide a position and support for the installation of the console, and the console allows the staff to view and control the state and parameters of the device.
[0020] In summary, due to the adoption of the above technical solution, the beneficial effects of the present application are as follows:
[0021] In the present application, the heating box serves as the heat source of the heating component and generates heat for preheating the electronic components. The heating pad transfers the heat generated by the heating box to its upper surface. The tray can provide a position for placing the electronic components and conduct part of the heat to preheat the electronic components, and can avoid the heating pad directly contacting the electronic components, causing damage due to excessive temperature. By installing a component for preheating the electronic components in this device, the electronic components reach a temperature closer to the surrounding environment, reducing the thermal shock and thermal stress during welding, and minimizing the risk of thermal damage or structural damage to the components. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic three - dimensional structure diagram in this application;
[0023] Figure 2 It is a schematic side - view structure diagram in this application;
[0024] Figure 3 It is a schematic protection structure diagram in this application.
[0025] Markings in the figure: 1, equipment box; 2, positioning table; 3, heating box; 4, heating pad; 5, tray; 6, clamping block; 7, support column guide rail; 8, support column; 9, welding torch guide rail; 10, welding torch tip; 11, inspection door; 12, movable bolt; 13, frame; 14, tempered glass; 15, glass door; 16, handle; 17, console bracket; 18, console. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0026] To make the objectives, technical solutions and advantages of the embodiments of this application clearer, the technical solutions in the embodiments of this application will be clearly and completely described below in conjunction with the embodiments of this application. Obviously, the described embodiments are part of the embodiments of this application, rather than all of them. Based on the embodiments in this application, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of this application.
[0027] Embodiment:
[0028] Referring to Figure 1 and Figure 2 , it includes an equipment box 1. The interior of the equipment box 1 provides an installation position for equipment such as distribution boxes to enable the normal operation of the device. The positioning table 2 provides a positioning position for the installation of the heating component. When the heating component is not needed, it can also provide a position for placing electronic components. The heating box 3 serves as the heat source of the heating component, generating heat for preheating the electronic components. The heating pad 4 transfers the heat generated by the heating box 3 to its upper surface. The tray 5 can provide a position for placing electronic components, conduct part of the heat to preheat the electronic components, and can prevent the heating pad 4 from directly contacting the electronic components to cause damage due to excessive temperature. The clamping block 6 is used to clamp the placed electronic components to prevent them from moving inside the tray 5. By installing a component for preheating the electronic components in this device, the electronic components can reach a temperature closer to the surrounding environment, reduce the thermal shock and thermal stress during welding, and minimize the risk of thermal damage or structural damage to the components.
[0029] Referring to Figure 1 and Figure 2, the support column guide rail 7 provides a certain range for the movement of the support column 8. A motor is installed inside the support column 8, which can drive itself to move within the range of the support column guide rail 7. Moreover, the support column 8 can support the welding assembly and drive the welding assembly to change its height within its own range.
[0030] Refer to Figure 2 , the welding torch guide rail 9 can provide a position for the installation of the welding torch head 10, and the welding torch guide rail 9 can control the forward and backward movement of the welding torch head 10 within its own range. The welding torch head 10 then welds the electronic components placed inside the tray 5.
[0031] Refer to Figure 1 And Figure 3 , opening the maintenance door 11 allows for the maintenance of the equipment inside the equipment box 1. The movable bolt 12 prevents the maintenance door 11 from being accidentally opened, which may affect the operation of the equipment inside the equipment box 1 due to the external environment.
[0032] Refer to Figure 3 , the frame 13 provides a position for the installation of the tempered glass 14 and supports the tempered glass 14. While protecting the electronic components, the tempered glass 14 allows the staff to conveniently view the welding status of the device.
[0033] Refer to Figure 3 , opening the glass door 15 allows for the insertion or removal of the electronic components to be welded. The handle 16 prevents the glass door 15 from being accidentally opened, which may affect the welding process due to the external environment.
[0034] Refer to Figure 3 , using the console bracket 17 can provide a position and support for the installation of the console 18. The console 18 allows the staff to view and control the status and parameters of the device.
[0035] The implementation principle of an embodiment of a welding device for effectively protecting electronic components in this application is as follows: The inside of the equipment box 1 is used to provide an installation position for equipment such as distribution boxes to enable the normal operation of the device. The positioning table 2 provides a positioning position for the installation of the heating assembly. When the heating assembly is not needed, it can also provide a position for placing electronic components. The heating box 3 serves as the heat source of the heating assembly and generates heat for preheating the electronic components. The heating pad 4 transfers the heat generated by the heating box 3 to its upper surface. The tray 5 can provide a position for placing electronic components, conduct some heat to preheat the electronic components, and can prevent the heating pad 4 from directly contacting the electronic components, which may cause damage due to excessive temperature. The clamping block 6 is used to clamp the placed electronic components to prevent them from moving inside the tray 5;
[0036] The support column guide rail 7 provides a certain range for the movement of the support column 8. A motor is arranged inside the support column 8, which can drive itself to move within the range of the support column guide rail 7. Moreover, the support column 8 can support the welding assembly and drive the welding assembly to change its height within its own range.
[0037] By installing a component for preheating electronic components in this device, the electronic components can reach a temperature closer to the surrounding environment, reducing the thermal shock and thermal stress during welding, and minimizing the risk of thermal damage or structural damage to the components.
[0038] The above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit them; although the present application has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application.
Claims
1. A welding device for effectively protecting electronic components, comprising an equipment box (1), characterized in that: A positioning platform (2) is fixedly installed on the front side of the upper surface of the equipment box (1), a heating box (3) is arranged inside the positioning platform (2), a heating pad (4) is fixedly installed on the upper surface of the heating box (3), a tray (5) is fixedly installed on the upper surface of the heating pad (4), a clamping block (6) is fixedly installed inside the tray (5), a support column guide rail (7) is fixedly installed on the rear side of the upper surface of the equipment box (1), a support column (8) is arranged inside the support column guide rail (7), a welding gun guide rail (9) is movably installed inside the support column (8), and a welding gun head (10) is movably installed on the lower surface of the welding gun guide rail (9).
2. A welding device for effectively protecting electronic components as claimed in claim 1, characterized in that: An inspection door (11) is hingedly mounted on the front outer surface of the equipment box (1), and a movable latch (12) is provided on the outer surface of the inspection door (11).
3. A welding device for effectively protecting electronic components as claimed in claim 1, characterized in that: A frame (13) is fixedly installed around the upper surface of the equipment box (1), and a plurality of tempered glasses (14) are fixedly installed inside the frame (13).
4. A welding device for effectively protecting electronic components as claimed in claim 3, characterized in that: A glass door (15) is hingedly installed between the front and inner sides of the frame (13), and a handle (16) is arranged on the outer surface of the glass door (15).
5. A welding device for effectively protecting electronic components as claimed in claim 1, characterized in that: A console bracket (17) is fixedly mounted on the right outer surface of the equipment box (1), and a console (18) is fixedly mounted on the other end of the console bracket (17).
Citation Information
Patent Citations
A welding set for electronic components
CN206952318U