Round pipe polishing module capable of automatically adjusting tension
By designing a circular tube polishing module that automatically adjusts tension, the automatic tension adjustment of the planetary polishing module is achieved using servo motors and transmission gear systems, the problem that existing equipment cannot automatically adjust tension is solved, and production efficiency and workpiece accuracy are improved.
Patent Information
- Application Number
- CN202421992170.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-16
- Publication Date
- 2025-06-03
- Estimated Expiration
- 2034-08-16
AI Technical Summary
Existing pipe bend polishing equipment cannot automatically adjust the tension, resulting in the need to replace the polishing wheel when the pipe diameter changes or the polishing wheel wears, which increases operational difficulty and waste.
A circular tube polishing module that automatically adjusts tension is designed, and the transmission gear and belt gear are driven by the first servo motor and the second servo motor, and the automatic tension adjustment of the planetary polishing module is realized through the tension control track plate and pin shaft.
It realizes high-precision transmission and automatic tension adjustment, avoids replacement operations and waste caused by the inability to adjust tension in traditional equipment, and improves the accuracy and production efficiency of workpiece assembly.
Smart Images

Figure CN222932447U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of polishing equipment, in particular to a round tube polishing module with automatic tension adjustment. Background Technique
[0002] At present, in the bent tube polishing industry, sand belts are mainly used for polishing. Later, polishing wheel type bent tube polishing machines appeared on the market, such as the Chinese utility model patent with the authorization announcement number CN213795916U, the Chinese utility model patent with the authorization announcement number CN207415082U, etc. However, since the polishing wheel cannot be opened and tightened, when the pipe diameter changes or the polishing wheel is worn to a certain extent, automatic adjustment cannot be achieved, and the polishing wheel needs to be replaced, which not only increases the replacement operation but also cannot fully utilize the polishing wheel, resulting in waste.
[0003] For the existing bent tube polishing machine of Chinese patent CN2023117980468, its tension control is achieved through an adjusting wheel and a driving wheel. However, its transmission is driven by a belt. If the belt breaks, it is troublesome to replace, delaying the construction period, with high requirements for the assembly accuracy of workpieces and poor transmission accuracy. Content of the Utility Model
[0004] The utility model provides a round tube polishing module with automatic tension adjustment, which has high transmission accuracy and can automatically adjust the tension.
[0005] To solve the above technical problems, the technical solution adopted by the utility model is: a round tube polishing module with automatic tension adjustment. The module is fixed on a support plate, and the support plate is fixed on a workbench. A first servo motor and a second servo motor are fixed on the support plate. The module includes a first external gear slewing bearing, a second external gear slewing bearing, a tension control track plate, a main driving wheel, and a planetary polishing module. One side of the first external gear slewing bearing is fixed on the support plate, and the second external gear slewing bearing is fixed on the other side of the first external gear slewing bearing. The second external gear slewing bearing is sleeved in the positioning groove of the main driving wheel. There are also three groups of planetary polishing modules on the main driving wheel. Corresponding channels are processed on both the tension control track plate and the main driving wheel.
[0006] Further, a transmission gear is installed at the shaft end of the first servo motor, and the transmission gear is meshed with the external gear of the first external gear slewing bearing for transmission; a belt gear is provided at the shaft end of the second servo motor, and the belt gear is in transmission cooperation with the external teeth of the main driving wheel through a belt.
[0007] Further, the first external gear slewing bearing includes a first external gear and a first inner wheel, the second external gear slewing bearing includes a second external gear and a second inner wheel. The first inner wheel is fixed in a preset installation groove on the support plate, the second external gear is fixed on the first inner wheel, and the tension control track plate is fixed on the side of the first external gear through bolts.
[0008] Further, the planetary polishing module includes an impeller swing block, a secondary transmission wheel set, a rotating gear, and a pin shaft. The secondary transmission wheel set includes a first transmission wheel meshing with the second external gear and a second transmission wheel cooperating with the rotating gear. A hundred-leaf wheel is installed outside the rotating gear. One end of the pin shaft is fixed on the impeller swing block, and the other end sequentially passes through the main transmission wheel and the groove of the tension control track plate, and a bearing is installed at the end, and the bearing rolls in the groove of the tension control track plate.
[0009] Further, both the secondary transmission wheel set and the rotating gear are fixed on the impeller swing block through fixed shafts and bearings.
[0010] Among them, the tension adjustment principle: The first servo motor drives the transmission gear to drive the first external gear to rotate. The first external gear is fixed to the tension control track plate by bolts, that is, drives the tension control track plate to rotate. The tension control track plate drives the pin shaft to adjust the impeller swing block to achieve the tension adjustment of the planetary polishing module.
[0011] Rotating structure: The second servo motor drives the main transmission wheel to rotate, thereby driving the planetary polishing module to act, that is, the secondary transmission wheel set acts, drives the rotating gear to rotate, and makes the hundred-leaf wheel rotate for polishing.
[0012] From the above description of the structure of the present invention, compared with the prior art, the present invention has the following advantages: compact structure, high transmission precision, and can automatically adjust the polishing tension. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] The drawings constituting a part of this application are used to provide a further understanding of the present invention. The schematic embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:
[0014] Figure 1 is a schematic structural diagram of the present invention;
[0015] Figure 2 is a partial structural diagram of the present invention;
[0016] Figure 3 is a partial transmission structural diagram of the main transmission wheel of the present invention;
[0017] Figure 4 is a partial structural diagram of the main transmission wheel of the present invention;
[0018] Figure 5 is a partial structural diagram of the tension control track plate of the present invention;
[0019] Figure 6Partial structural schematic diagram of the planetary polishing module of the present utility model;
[0020] Figure 7 Partial structural schematic diagram of the side of the main driving wheel of the present utility model;
[0021] Figure 8 Partial structural schematic diagram of the first external gear slewing bearing and the second external gear slewing bearing of the present utility model. Specific implementation manners
[0022] In order to make the objectives, technical solutions and advantages of the present utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present utility model and are not used to limit the present utility model.
[0023] Embodiment
[0024] Refer to Figures 1 to 8 , a round tube polishing module with automatic tension adjustment. The module is fixed on a support plate 1, the support plate is fixed on a workbench 2, a first servo motor 3 and a second servo motor 4 are fixed on the support plate. The module includes a first external gear slewing bearing 5, a second external gear slewing bearing 6, a tension control track plate 7, a main driving wheel 8 and a planetary polishing module 9;
[0025] The first external gear slewing bearing includes a first external gear 12 and a first inner wheel 13, the second external gear slewing bearing includes a second external gear 14 and a second inner wheel 15. One side of the first external gear slewing bearing 5 is fixed on the support plate 1, that is, the first inner wheel 13 is fixed in a preset installation groove on the support plate; the second external gear 14 is fixed on the first inner wheel 13, that is, the second external gear slewing bearing 6 is fixed on the other side of the first external gear slewing bearing 5. The second external gear slewing bearing 6 is sleeved in the positioning groove 16 of the main driving wheel. There are also three groups of planetary polishing modules 9 on the main driving wheel 8. Corresponding channels 10 are processed on both the tension control track plate 7 and the main driving wheel 8.
[0026] The tension control track plate 7 is fixed on the side of the first external gear 12 by bolts
[0027] A transmission gear 11 is installed at the shaft end of the first servo motor. The transmission gear 11 meshes with the first external gear 12 for transmission. A belt gear is provided at the shaft end of the second servo motor. The belt gear is in transmission cooperation with the external teeth of the main driving wheel 8 through a belt.
[0028] The planetary polishing module includes an impeller swing block 17, a secondary transmission wheel set, a rotating gear 18 and a pin shaft 19. The secondary transmission wheel set includes a first transmission wheel 20 meshing with the second external gear and a second transmission wheel 22 cooperating with the rotating gear. A hundred-leaf wheel 21 is installed outside the rotating gear 18. One end of the pin shaft 19 is fixed on the impeller swing block 17, and the other end sequentially passes through the main transmission wheel and the groove 10 of the tension control track plate, and a bearing is installed at the end, and the bearing rolls in the groove 10 of the tension control track plate; the secondary transmission wheel set and the rotating gear 18 are both fixed on the impeller swing block 17 through fixed shafts and bearings.
[0029] During the polishing operation, the second servo motor 4 drives the main transmission wheel 8 to rotate through a belt. The planetary polishing module 9 is fixed on the main transmission wheel 8. The first transmission wheel 20 rotates along the second external gear. At this time, the second transmission wheel 22 and the first transmission wheel 20 are coaxial, and the second transmission wheel 22 is driven to rotate synchronously through the cooperation of bearings, driving the rotating gear 18 to rotate, that is, the hundred-leaf wheel 21 rotates for polishing.
[0030] During the polishing, the first servo motor rotates, driving the first external gear 12 to rotate through the transmission gear 11. The tension control track plate 7 is fixed on the first external gear 12, so it is equivalent to the rotation of the tension control track plate 7. During the rotation, the pin shaft 19 also moves accordingly, driving the impeller swing block 17 to swing around the axis of the fixed shaft of the secondary transmission wheel set. The pin shaft rotates in the groove 10, and the tension adjustment of the elbow pipe is formed through the swing of the impeller swing block 17.
Claims
1. A round tube polishing module with automatic tension adjustment, wherein the module is fixed on a support plate (1), the support plate is fixed on a workbench (2), a first servo motor (3) and a second servo motor (4) are fixed on the support plate, and the characteristics are: The module group comprises a first external tooth slewing bearing (5), a second external tooth slewing bearing (6), a tension control track plate (7), a main transmission wheel (8) and a planetary polishing module group (9); one side of the first external tooth slewing bearing (5) is fixed on a support plate (1); the second external tooth slewing bearing (6) is fixed on the other side of the first external tooth slewing bearing (5); the second external tooth slewing bearing (6) is sleeved in a positioning groove (16) of the main transmission wheel; three sets of planetary polishing modules (9) are also arranged on the main transmission wheel (8); and the tension control track plate (7) and the main transmission wheel (8) are both processed with corresponding grooves (10).
2. The round tube polishing module with automatic tension adjustment according to claim 1 is characterized in that: A transmission gear (11) is installed at the shaft end of the first servo motor, and a belt gear is installed at the shaft end of the second servo motor. The belt gear is driven by the outer teeth of the main drive wheel (8) through a belt.
3. The round tube polishing module with automatic tension adjustment according to claim 1 is characterized in that: The first external gear slewing bearing comprises a first external gear (12) and a first internal wheel (13); the second external gear slewing bearing comprises a second external gear (14) and a second internal wheel (15); the first internal wheel (13) is fixed in a mounting groove preset in a support plate; the transmission gear (11) meshes with the first external gear (12) for transmission; the second external gear (14) is fixed on the first internal wheel (13); and the tension control track plate (7) is fixed to the side of the first external gear (12) by bolts.
4. The round tube polishing module with automatic tension adjustment according to claim 1 is characterized in that: The planetary polishing module comprises an impeller swing block (17), a secondary transmission wheel group, a rotating gear (18) and a pin shaft (19); the secondary transmission wheel group comprises a primary transmission wheel (20) meshing with a second external gear and a secondary transmission wheel (22) cooperating with the rotating gear; a shutter wheel (21) is installed on the outer side of the rotating gear (18); one end of the pin shaft (19) is fixed on the impeller swing block (17); the other end passes through the main transmission wheel and the groove (10) of the tension control track plate in sequence; and a bearing is installed at the end thereof, and the bearing rolls in the groove (10) of the tension control track plate.
5. The round tube polishing module with automatic tension adjustment according to claim 4 is characterized in that: The secondary transmission wheel set and the rotating gear (18) are both fixed on the impeller pendulum block (17) via a fixed shaft and a bearing.
Citation Information
Patent Citations
Pipe return bend burnishing machine
CN207415082U
Bent pipe self-polishing equipment
CN213795916U