Improved multifunctional tool table for valve assembly
By designing the valve support mechanism of the improved multi-functional tool table on the valve assembly tool table, using components such as positioning slide rails and springs, the valve is stable and fast fixed, and the problem of manual support and fixing time is solved.
Patent Information
- Application Number
- CN202421899627.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-07
- Publication Date
- 2025-06-03
- Estimated Expiration
- 2034-08-07
AI Technical Summary
During the valve assembly process, after the valve is placed on the bottom clamping plate, the operator needs to manually support it until the top clamping is fixed, resulting in a significant increase in fixing time.
An improved multi-functional tooling table is designed, including a workbench body and a valve support mechanism. The valve support mechanism consists of a positioning slide rail, a spring, a support block, a fixing plate, an elastic clamp, etc. The vertical movement of the support block allows several groups of support blocks to fit under the valve, realizing wrap positioning.
The weight of the valve drives the support block to move vertically in the positioning slide rail, thereby achieving stable positioning and rapid fixing of the valve, avoiding the deviation and shaking of the valve during subsequent fixing.
Smart Images

Figure CN222932624U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of valve assembly, and specifically relates to an improved multi-functional tooling table for valve assembly. Background Art
[0002] The workbench for valve assembly is a special workbench used in the valve assembly process. This kind of workbench usually has specific designs and functions to meet the accuracy and efficiency requirements of valve assembly. In an electro-hydraulic control type butterfly valve automatic assembly machine, the workbench is an important component, which is used to accurately assemble the valve during the production process. In addition to the basic functions of an ordinary workbench, this workbench also integrates many advanced control components, such as a safety device with infrared induction, a hydraulic cylinder device, a control box device, etc., to ensure the safety and accuracy of the assembly process. However, the specific design and functions of the workbench for valve assembly may vary due to different production requirements and application scenarios. When selecting or designing a workbench for valve assembly, factors such as the size, shape, weight, and assembly accuracy of the valve, as well as the operating habits and comfort of the operator, need to be fully considered.
[0003] During the valve assembly process, it is necessary to clamp and fix both sides of the outer wall of the valve through clamping plates to facilitate subsequent stable assembly work. The sizes of valves are different, and the shapes of the outer walls of valves are also different. As a result, when clamping and fixing the valve subsequently, after the valve is placed on the bottom clamping plate, it is necessary for the operator to manually support the valve until the top of the valve is clamped and fixed by the clamping top plate. This method greatly increases the time for fixing the valve. Summary of the Utility Model
[0004] The purpose of this application is to provide an improved multi-functional tooling table for valve assembly to solve the problem that after the valve is placed on the bottom clamping plate, it is necessary for the operator to manually support the valve until the top of the valve is clamped and fixed by the clamping top plate, which greatly increases the time for fixing the valve as mentioned in the above background art.
[0005] To achieve the above purpose, this application provides the following technical solution: An improved multi-functional tooling table for valve assembly, including: a workbench main body and a valve support mechanism. The valve support mechanism is arranged above the workbench main body. The valve support mechanism includes a plurality of groups of positioning slide rails arranged above the workbench main body, springs vertically arranged inside the positioning slide rails, and support blocks vertically slidably connected inside the positioning slide rails. The positioning slide rails are provided with vertical threaded holes, and the springs are arranged directly below the support blocks. The valve support mechanism also includes fixing plates welded to the outer walls of the positioning slide rails and elastic clamping blocks welded to the inner walls of the positioning slide rails, and the fixing plates are engaged with the elastic clamping blocks.
[0006] By adopting the above technical solution, the vertical movement of the support blocks can be utilized to enable several groups of support blocks to fit under the valve, thereby achieving a wrapping effect.
[0007] Preferably, the valve support mechanism further includes a fixed bottom plate fixedly arranged on the workbench main body, and convex plates are integrally formed around the upper part of the fixed bottom plate.
[0008] By adopting the above technical solution, effective fixed connection of the upper structure can be achieved.
[0009] Preferably, the valve support mechanism further includes guide rods welded on the inner walls of the convex plates of the fixed bottom plate, and positioning slide rails are horizontally slidably connected to the guide rods.
[0010] By adopting the above technical solution, the structure on the rod can be provided with stable horizontal movement.
[0011] Preferably, the valve support mechanism further includes a threaded lead screw fixedly arranged inside the vertical threaded hole of the positioning slide rail, and the bottom end of the threaded lead screw is in contact with the upper part of the fixed bottom plate.
[0012] By adopting the above technical solution, during the rotational displacement process, through the extrusion and fitting at one end, a rapid positioning and fixing effect can be achieved.
[0013] Preferably, the valve support mechanism further includes a rotating handle snap-fitted and fixed to the top end of the threaded lead screw, and the shape of the rotating handle is circular.
[0014] By adopting the above technical solution, it is convenient for the operator to hold, and during the rotation process, the structure connected below can be driven to rotate synchronously.
[0015] Preferably, the valve support mechanism further includes a positioning plate welded inside the positioning slide rail. Through holes are formed inside the positioning plate, and the bottom end of the spring is in contact with the upper part of the positioning plate.
[0016] By adopting the above technical solution, the internal structure can be enabled to stably perform vertical displacement through the formed through holes.
[0017] Preferably, the valve support mechanism further includes a connecting rod vertically slidably connected inside the through hole of the positioning plate. The top end of the connecting rod is welded under the support block.
[0018] By adopting the above technical solution, stable connection between structures can be achieved, thereby providing more stability for the connected structures during displacement.
[0019] In summary, the present application includes the following beneficial effects: By providing a valve support mechanism, after the valve is placed on the support block, the weight of the valve drives several groups of support blocks below to change their vertical displacement inside the positioning slide rail, so that several groups of support blocks can provide a wrapping positioning for the valve above, avoiding the phenomenon of offset and shaking of the valve during subsequent fixing. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 is a three-dimensional structural schematic diagram of the present application;
[0021] Figure 2 of the present application Figure 1 is a three-dimensional structural schematic diagram of the partial enlarged view at A;
[0022] Figure 3 is a three-dimensional structural schematic diagram of the cross-section of the positioning slide rail of the present application;
[0023] Figure 4 is a three-dimensional structural schematic diagram of the positioning slide rail of the present application.
[0024] In the figure: 1, workbench main body; 2, valve support mechanism; 201, fixed bottom plate; 202, guide rod; 203, positioning slide rail; 204, threaded screw rod; 205, rotating handle; 206, positioning plate; 207, connecting rod; 208, spring; 209, support block; 210, fixing plate; 211, elastic clamping block. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0025] Next, the technical solutions in the embodiments of the present application will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present application.
[0026] The following is a further detailed description of the embodiments of the present application in conjunction with the attached Figures 1-4 drawings.
[0027] Embodiment 1
[0028] Please refer to Figures 1-4 , this embodiment provides a technical solution: an improved multi-functional tooling table for valve assembly, including: a workbench main body 1 and a valve support mechanism 2;
[0029] The workbench main body 1 can effectively place and fix the upper structure. The valve support mechanism 2 is arranged above the workbench main body 1. The valve support mechanism 2 can stably place and support the valve placed above the workbench main body 1, avoiding the phenomenon of valve shaking. The valve support mechanism 2 includes a number of groups of positioning slide rails 203 arranged above the workbench main body 1. The positioning slide rails 203 can provide stable vertical displacement for the internal structure. The positioning plate 206 welded inside the positioning slide rails 203 has through holes opened inside. The holes opened inside the positioning plate 206 can ensure that the internal structure will not deviate or shake during vertical displacement.
[0030] The connecting rod 207 is vertically slidably connected inside the through hole of the positioning plate 206. The connecting rod 207 can stably perform vertical displacement inside the through hole of the positioning plate 206. The spring 208 is vertically arranged inside the positioning slide rails 203. By sleeving on the connecting rod 207, the spring 208 can maintain the stability of its own structure when being vertically compressed. The support block 209 is vertically slidably connected inside the positioning slide rails 203. When the support block 209 stably places the upper valve, through vertical movement, it can wrap and position the outer wall of the valve. The positioning slide rails 203 are provided with vertical threaded holes. The vertical threaded holes opened in the positioning slide rails 203 can enable the internal structure in the hole to achieve subsequent displacement effects during rotation. And the spring 208 is arranged directly below the support block 209, which can effectively support the upper support block 209 through the spring 208. The top end of the connecting rod 207 is welded below the support block 209. The connecting rod 207 located inside the through hole of the positioning plate 206 can make the support block 209 more stable during displacement. The fixing plate 210 is welded on the outer wall of the positioning slide rails 203. After contacting with one side structure, the fixing plate 210 can achieve a quick positioning effect. The elastic clamping block 211 is welded on the inner wall of the positioning slide rails 203, and the fixing plate 210 is engaged with the elastic clamping block 211. The shape of the elastic clamping block 211 is a right trapezoid, which can provide movement for one side fixing plate 210 through its own deformation.
[0031] Place the valve above the support block 209. At this time, due to the weight of the valve, the support block 209 is driven to move vertically downward inside the positioning slide rail 203. At this time, the spring 208 can effectively support the upper support block 209. And the spring 208 is sleeved on the connecting rod 207, and the connecting rod 207 can move vertically inside the positioning plate 206. At this time, during the deformation process of the spring 208, it can be more stable. During the vertical displacement of the support block 209, the fixed plate 210 connected to one side can be driven to synchronously move vertically. At this time, the fixed plate 210 will be clamped and fixed inside the elastic clamping block 211 to achieve a rapid positioning effect.
[0032] Embodiment 2
[0033] Please refer to Figures 1-4 , this embodiment provides a technical solution: an improved multifunctional tooling table for valve assembly, including:
[0034] The fixed bottom plate 201 fixedly arranged on the workbench main body 1 can play an effective fixed connection effect for the upper structure to be stable. And convex plates are integrally formed around the upper part of the fixed bottom plate 201. The convex plates can be connected to the structure on one side, so that the structure connected to one side is floatingly arranged above the fixed bottom plate 201. The guide rods 202 welded on the inner wall of the convex plate of the fixed bottom plate 201 can provide a stable horizontal movement for the structure on the rod, so as to change its own position. And a positioning slide rail 203 is horizontally slidably connected to the guide rod 202. The positioning slide rail 203 can drive the internal structure to move synchronously during the movement on the guide rod 202.
[0035] A threaded lead screw 204 is fixedly arranged inside the vertical threaded hole of the positioning slide rail 203, and the bottom end of the threaded lead screw 204 is attached to the upper part of the fixed bottom plate 201. During the rotation of the threaded lead screw 204, one end is attached to the outer wall of the fixed bottom plate 201, so as to achieve an effective positioning effect. A rotating handle 205 is clamped and fixed at the top end of the threaded lead screw 204, and the shape of the rotating handle 205 is circular. The rotating handle 205 can be conveniently held by the operator for rotation, so as to drive the structure connected below to rotate synchronously.
[0036] By the positioning slide rail 203 stably moving horizontally on the guide rod 202 of the fixed bottom plate 201, the positioning slide rail 203 can be adjusted according to the size of the valve, so as to effectively support different valves. At this time, by rotating the rotating handle 205, one end of the threaded lead screw 204 is driven to rotate and displace on the positioning slide rail 203, so as to attach one end to the fixed bottom plate 201 to achieve a rapid fixing effect.
[0037] The implementation principle of a synchronous feeding and stirring component of this application is as follows:
[0038] First, the positioning slide rail 203 stably moves horizontally on the guide rod 202 of the fixed base plate 201, so as to provide that the positioning slide rail 203 can be displaced and adjusted according to the size of the valve, achieving an effective supporting effect on different valves. At this time, by rotating the handle 205, one end of the threaded screw rod 204 is rotated and displaced by the handle 205 on the positioning slide rail 203, and then one end is attached to the fixed base plate 201 to achieve a quick fixing effect.
[0039] Second, place the valve above the support block 209. At this time, due to the weight of the valve, the support block 209 is driven to move vertically downward inside the positioning slide rail 203. At this time, the spring 208 can effectively support the upper support block 209, and the spring 208 is sleeved on the connecting rod 207, and the connecting rod 207 can move vertically inside the positioning plate 206. At this time, when the spring 208 deforms, it can be more stable.
[0040] Finally, during the vertical displacement of the support block 209, the fixed plate 210 connected to one side can be driven to move vertically synchronously. At this time, the fixed plate 210 is clamped and fixed inside the elastic clamping block 211 to achieve a quick positioning effect.
[0041] For those skilled in the art, it is obvious that this application is not limited to the details of the above exemplary embodiments, and without departing from the spirit or basic characteristics of this application, this application can be implemented in other specific forms. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of this application is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in this application. Any reference signs in the claims should not be regarded as limiting the claims involved.
Claims
1. An improved multifunctional tooling platform for valve assembly, characterized in that: include: Workbench body; A valve support mechanism, which is arranged above the workbench body, and includes a plurality of positioning rails arranged above the workbench body, springs arranged vertically inside the positioning rails, and support blocks vertically slidably connected inside the positioning rails, wherein the positioning rails are provided with vertical threaded holes, and the springs are arranged directly below the support blocks; The valve support mechanism further comprises a fixing plate welded on the outer wall of the positioning slide rail and an elastic clamping block welded on the inner wall of the positioning slide rail, and the fixing plate is engaged with the elastic clamping block.
2. The improved multifunctional tooling platform for valve assembly according to claim 1, characterized in that: The valve supporting mechanism also includes a fixed bottom plate fixed on the workbench body, and convex plates are integrally formed around the top of the fixed bottom plate.
3. The improved multifunctional tooling platform for valve assembly according to claim 2, characterized in that: The valve support mechanism also includes a guide rod welded on the inner wall of the convex plate of the fixed bottom plate, and a positioning slide rail is horizontally slidably connected to the guide rod.
4. The improved multifunctional tooling platform for valve assembly according to claim 3 is characterized in that: The valve support mechanism also includes a vertical threaded hole of the positioning slide rail, the interior of which is fixed with a threaded screw rod, and the bottom end of the threaded screw rod is attached to the top of the fixed bottom plate.
5. The improved multifunctional tooling platform for valve assembly according to claim 4, characterized in that: The valve support mechanism also includes a rotating handle fixedly engaged at the top end of the threaded screw, and the rotating handle is circular in shape.
6. The improved multifunctional tooling platform for valve assembly according to claim 5, characterized in that: The valve support mechanism also includes a positioning plate welded inside the positioning slide rail, a through hole is opened inside the positioning plate, and the bottom end of the spring is attached to the top of the positioning plate.
7. The improved multifunctional tooling platform for valve assembly according to claim 6, characterized in that: The valve support mechanism also includes a connecting rod that is vertically slidably connected inside the through hole of the positioning plate, and the top end of the connecting rod is welded below the support block.