Scram device for strip breakage of film splitting machine

By designing an emergency stop device on a film cutting machine, using sensors and electric push rod systems to detect and prevent the blade from moving, the safety accidents caused by the lack of emergency stop protection in the prior art are solved, and higher operating safety and equipment maintenance are achieved.

CN222932927UActive Publication Date: 2025-06-03ZHENGZHOU HUAJING NEW ENERGY TECH CO LTD
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Patent Information

Application Number
CN202421942330.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-12
Publication Date
2025-06-03
Estimated Expiration
2034-08-12

AI Technical Summary

Technical Problem

The existing film cutting machines lack emergency stop protection devices when used, which leads to serious safety accidents that may occur when workers accidentally stay under the blade.

Method used

A thin film slitting machine-breaking emergency stop device is designed, and the sensor is used to detect the position of the worker's hand. When the hand approaches the blade, the electric push rod drives the connection and slide block to move, pushes the bent rod to rotate, and then pushes the emergency stop block to rotate to a horizontal state, snapping together with the teeth on the barrier plate to prevent the blade from continuing to move.

Benefits of technology

It effectively reduces the probability of workers risking when using film cutting machines and improves operational safety. At the same time, the emergency stop block and the barrier plate can be replaced in time when it is damaged to ensure that the functions of the emergency stop device are continuously implemented.

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Abstract

The utility model relates to the technical field of slitter sudden stop, and discloses a film slitter belt breakage sudden stop device which comprises a base, one side of the upper end of the base is fixedly connected with a supporting frame, the upper end of the supporting frame is fixedly connected with a fixing plate, one side of the fixing plate is fixedly connected with a first electric push rod, and the other side of the fixing plate is fixedly connected with a second electric push rod. The output end of the first electric push rod is fixedly connected with a connecting piece, connecting rods are rotationally connected to the two sides of the connecting piece correspondingly, sliding blocks rotate at one ends of the two connecting rods correspondingly, the two sides of the two sliding blocks are slidably connected with the two sides of the upper end of the supporting frame in a clamped mode correspondingly, and bent rods are rotationally connected to one sides of the two sliding blocks correspondingly. According to the utility model, when the hand of a worker is accidentally positioned below the blade, the moving blade can be quickly and suddenly stopped through the matching between the sudden stop block and the barrier plate, so that the danger of the worker is effectively reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of emergency stop of slitting machines, in particular to a tape-breaking emergency stop device for a film slitting machine. Background Technique

[0002] After the film is produced, it needs to be slit according to requirements, usually by cutting the film with a blade.

[0003] After retrieval, the existing Chinese patent publication number is CN209306696U. This utility model provides a film cutting device, including a bracket, a feeding component for winding and unwinding the film is arranged on the bracket, and a cutting component is arranged below the feeding component. A guiding roller is arranged between the cutting component and the feeding component. The film roll is directly placed on the feeding component, and the positioning components on both sides of the bracket are abutted against the film roll to perform centering and positioning on it. When the film is fed, it is cut by the cutting component, so that the tension during film unwinding is stably controlled, ensuring the unwinding quality. At the same time, the conveyed film roll can be directly aligned, so that the film can be accurately fed, ensuring that the film can continue to be efficiently processed in the subsequent process, improving the efficiency of film processing, and meeting the production needs.

[0004] However, in the prior art, when the film is being cut by the cutting machine, the blade will reciprocate above the film for cutting the film. But when in use, no emergency stop protection device is provided at the blade, resulting in serious safety accidents easily occurring when the worker's finger accidentally gets under the blade during use, causing great harm to the worker. A solution is proposed to solve the problems raised in the above background technique. Content of the Utility Model

[0005] In order to make up for the above deficiencies, the utility model provides a tape-breaking emergency stop device for a film slitting machine, aiming to improve the problem that when the film is being cut by the cutting machine, the blade will reciprocate above the film for cutting the film. But when in use, no emergency stop protection device is provided at the blade, resulting in serious safety accidents easily occurring when the worker's finger accidentally gets under the blade during use, causing great harm to the worker.

[0006] To achieve the above object, the utility model adopts the following technical solutions: It includes a base, one side of the upper end of the base is fixedly connected with a support frame, the upper end of the support frame is fixedly connected with a fixing plate, one side of the fixing plate is fixedly connected with a first electric push rod, the output end of the first electric push rod is fixedly connected with a connecting member, both sides of the connecting member are rotatably connected with connecting rods, one end of each of the two connecting rods is rotatably connected with a sliding block, both sides of the two sliding blocks are respectively slidably clamped with both sides of the upper end of the support frame, one side of each of the two sliding blocks is rotatably connected with a bent rod, the other end of each of the two bent rods is rotatably connected with a rotating block, one side of each of the two rotating blocks is clamped with an emergency stop block, the middle parts of the outer surfaces of the two bent rods are fixedly connected with fixing rods, the lower end of the connecting member is fixedly connected with a telescopic rod, the lower end of the telescopic rod is fixedly connected with the upper end of the support frame, a moving plate is slidably clamped inside the support frame, both sides of the upper end of the moving plate are slidably clamped with blocking plates, one side of each of the two blocking plates is uniformly fixedly connected with blocking teeth, and sensors are fixedly connected to both sides below the support frame.

[0007] As a further description of the above technical solution: When the device is in use, when the sensors on both sides of the support frame sense that the worker's hand is under the blade, the first electric push rod will be quickly activated and push the connecting member downward. When the connecting member moves downward, the ends of the connecting rods on both sides of the connecting member will move to both sides respectively, and push the two sliding blocks to move to both sides. After the sliding blocks move, the bent rods connected to the sliding blocks will be stressed and rotate around the connection between the fixing rods and the support frame as the center. When the bent rods rotate, the other ends of the bent rods will push the rotating blocks to rotate, and make the emergency stop blocks on the sides of the rotating blocks rotate from an inclined angle to a horizontal angle. When the two emergency stop blocks are in a horizontal state, the buckles on the emergency stop blocks will be buckled with the blocking teeth on the blocking plates together to play a role in blocking the blade from continuing to move. Through this method, when the worker's hand accidentally gets under the blade, the moving blade can be quickly stopped through the cooperation between the emergency stop block and the blocking plate, effectively reducing the dangerous situation of the worker.

[0008] Preferably, one ends of the two fixing rods are respectively rotatably connected to the upper sides of both sides of the support frame, and one ends of the two rotating blocks are respectively rotatably connected to the middle parts of both sides of the support frame.

[0009] As a further description of the above technical solution: The fixing rods can fix the middle parts of the bent rods on both sides of the support frame, and the rotating blocks can rotate after being pushed by the bent rods to play a role in pushing the emergency stop blocks to rotate.

[0010] Preferably, a blade is fixedly connected to the lower end of the moving plate, and mounting frames are fixedly connected to both sides of the lower end of the moving plate.

[0011] As a further description of the above technical solution: The blade can be used for cutting the film, and the mounting bracket can be used for fixing the fastening rod.

[0012] Preferably, fastening rods are threadedly connected inside both of the two mounting brackets, and one ends of the two fastening rods respectively penetrate through both sides of the lower end of the moving plate and are threadedly connected to the lower ends of the two blocking plates.

[0013] As a further description of the above technical solution: The fastening rod can be inserted into the lower end of the blocking plate by rotation to play a role in limiting the blocking plate.

[0014] Preferably, reinforcing ribs are fixedly connected to one side of both of the two blocking plates, a second electric push rod is fixedly connected above the inside of the support frame, and the output end of the second electric push rod is fixedly connected to the upper end of the moving plate.

[0015] As a further description of the above technical solution: The reinforcing ribs can be used to strengthen the structural strength of the blocking plate, and the second electric push rod can be used to provide power for the movement of the blade.

[0016] Preferably, snap grooves are formed on both sides of one side of both of the two rotating blocks, and snap blocks are fixedly connected to both sides of one side of both of the two emergency stop blocks.

[0017] As a further description of the above technical solution: The snap groove can be inserted into the snap block to play a role in positioning the positions of the emergency stop block and the rotating block.

[0018] Preferably, the outer surfaces of the four snap blocks are respectively inserted into the inside of the four snap grooves, fastening screws are threadedly connected to the middle parts of the two emergency stop blocks, and one ends of the two fastening screws are respectively threadedly connected to one side of the two rotating blocks.

[0019] As a further description of the above technical solution: The fastening screws can be used to fix the emergency stop block and the rotating block.

[0020] Preferably, a film unwinding mechanism is fixedly connected to the other side of the upper end of the base, and a transmission mechanism is fixedly connected to the middle of the upper end of the base.

[0021] As a further description of the above technical solution: The film unwinding mechanism can be used to unwind the film, and the transmission mechanism can be used to provide power for the movement of the film through two relatively rotatable transmission rollers.

[0022] Compared with the prior art, the advantages and positive effects of the present utility model are as follows.

[0023] 1. In the present utility model, when in use, when the sensors on both sides of the support frame sense that the worker's hand is under the blade, the first electric push rod will start quickly and push the connecting piece downward. When the connecting piece moves downward, the ends of the connecting rods on both sides of the connecting piece will move to both sides respectively, and push the two sliding blocks to move to both sides. After the sliding blocks move, the bent rod connected to the sliding blocks will be stressed and rotate around the connection point between the fixed rod and the support frame. When the bent rod rotates, the other end of the bent rod will push the rotating block to rotate, and the emergency stop block on the side of the rotating block will rotate from an inclined angle to a horizontal angle. When the two emergency stop blocks are in a horizontal state, the buckle on the emergency stop block will be buckled with the blocking teeth on the blocking plate to block the blade from continuing to move. By this method, when the worker's hand accidentally gets under the blade, the moving blade can be quickly stopped through the cooperation between the emergency stop block and the blocking plate, effectively reducing the risk of danger to the worker.

[0024] 2. In the present utility model, when the emergency stop block needs to be replaced, the fastening screw can be removed, and then the emergency stop block can be pulled outwards to pull out the buckle blocks on both sides from the buckle slots. Then, a new emergency stop block can be installed and buckled, and the fastening screw can be tightened. When the blocking plate needs to be replaced, the fastening rod can be rotated to screw out the end of the fastening rod from under the blocking plate, and then the blocking plate can be pulled outwards to remove the damaged blocking plate. Then, a new blocking plate can be buckled in again and the end of the fastening rod can be screwed back into the hole slot at the lower end of the blocking plate. By this method, when the blocking plate and the emergency stop block are damaged and cannot ensure the emergency stop effect, they can be replaced in time to ensure the smooth implementation of the function of the emergency stop device. Description of the Drawings

[0025] Figure 1 is a three-dimensional view of a film slitter belt-breaking emergency stop device proposed by the present utility model;

[0026] Figure 2 is a three-dimensional structural sectional view of the support frame part in a film slitter belt-breaking emergency stop device proposed by the present utility model;

[0027] Figure 3 is a three-dimensional structural schematic diagram of the blocking plate and the moving plate parts in a film slitter belt-breaking emergency stop device proposed by the present utility model;

[0028] Figure 4 is a three-dimensional structural schematic diagram of the rotating block and the emergency stop block parts in a film slitter belt-breaking emergency stop device proposed by the present utility model.

[0029] Legend Explanation:

[0030] 1. Base; 2. Support frame; 3. Blade; 4. Moving plate; 5. Transmission mechanism; 6. Unwinding mechanism; 7. Second electric push rod; 10. Sliding block; 11. Connecting rod; 12. Connecting piece; 13. First electric push rod; 14. Fixed plate; 15. Bent rod; 16. Fixed rod; 17. Rotating block; 18. Blocking plate; 20. Telescopic rod; 21. Sensor; 22. Reinforcing rib; 23. Mounting bracket; 24. Tightening rod; 25. Blocking tooth; 26. Snap groove; 27. Tightening screw; 28. Emergency stop block; 29. Snap block. Detailed implementation manner

[0031] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0032] Refer to Figures 1 to 4 As shown, an embodiment provided by the present invention includes a base 1. One side of the upper end of the base 1 is fixedly connected to a support frame 2. The upper end of the support frame 2 is fixedly connected to a fixed plate 14. One side of the fixed plate 14 is fixedly connected to a first electric push rod 13. The output end of the first electric push rod 13 is fixedly connected to a connecting piece 12. Both sides of the connecting piece 12 are rotatably connected to a connecting rod 11. One end of each of the two connecting rods 11 is rotatably connected to a sliding block 10. Both sides of the two sliding blocks 10 are slidably clamped to both sides of the upper end of the support frame 2. One side of each of the two sliding blocks 10 is rotatably connected to a bent rod 15. The other end of each of the two bent rods 15 is rotatably connected to a rotating block 17. One side of each of the two rotating blocks 17 is clamped with an emergency stop block 28. The middle of the outer surface of each of the two bent rods 15 is fixedly connected to a fixed rod 16. The lower end of the connecting piece 12 is fixedly connected to a telescopic rod 20. The lower end of the telescopic rod 20 is fixedly connected to the upper end of the support frame 2. A moving plate 4 is slidably clamped inside the support frame 2. Both sides of the upper end of the moving plate 4 are slidably clamped with a blocking plate 18. One side of each of the two blocking plates 18 is evenly fixedly connected with a blocking tooth 25. Sensors 21 are fixedly connected to both sides below the support frame 2.

[0033] In this embodiment, when the device is in use, when the sensors 21 on both sides of the support frame 2 sense that the worker's hand is under the blade 3, its first electric push rod 13 will start quickly and push the connecting member 12 downward. When the connecting member 12 moves downward, the ends of the connecting rods 11 on both sides of the connecting member 12 will move to both sides respectively, and push the two sliding blocks 10 to move to both sides. After the sliding blocks 10 move, the bent rods 15 connected to the sliding blocks 10 will be stressed and rotate around the connection point between the fixed rod 16 and the support frame 2 as the center. When the bent rod 15 rotates, the other end of the bent rod 15 will push the rotating block 17 to rotate, and the emergency stop block 28 on the side of the rotating block 17 will rotate from an inclined angle to a horizontal angle. When the two emergency stop blocks 28 are in a horizontal state, the buckles on the emergency stop blocks 28 will be buckled with the blocking teeth 25 on the blocking plate 18 to play a role in blocking the blade 3 from continuing. By this method, when the worker's hand accidentally gets under the blade 3, the moving blade 3 can be quickly stopped through the cooperation between the emergency stop block 28 and the blocking plate 18, effectively reducing the risk of danger to the worker.

[0034] Embodiment 2, as Figures 1 to 4 shown, one ends of the two fixed rods 16 are respectively rotatably connected to the upper parts on both sides of the support frame 2, one ends of the two rotating blocks 17 are respectively rotatably connected to the middle parts on both sides of the support frame 2, the lower end of the moving plate 4 is fixedly connected with the blade 3, both sides of the lower end of the moving plate 4 are fixedly connected with mounting frames 23, the interiors of the two mounting frames 23 are both threadedly connected with fastening rods 24, one ends of the two fastening rods 24 respectively penetrate through both sides of the lower end of the moving plate 4 and are threadedly connected with the lower ends of the two blocking plates 18, one side of each of the two blocking plates 18 is fixedly connected with a reinforcing rib 22, the upper part inside the support frame 2 is fixedly connected with a second electric push rod 7, the output end of the second electric push rod 7 is fixedly connected with the upper end of the moving plate 4, both sides of one side of each of the two rotating blocks 17 are provided with buckle grooves 26, both sides of one side of each of the two emergency stop blocks 28 are fixedly connected with buckle blocks 29, and the outer surfaces of the four buckle blocks 29 are respectively inserted into the interiors of the four buckle grooves 26. The middles of the two emergency stop blocks 28 are both threadedly connected with fastening screws 27, and one ends of the two fastening screws 27 are respectively threadedly connected with one side of the two rotating blocks 17. The other side of the upper end of the base 1 is fixedly connected with a rewinding mechanism 6, and the middle part of the upper end of the base 1 is fixedly connected with a transmission mechanism 5.

[0035] In this embodiment, when the emergency stop block 28 needs to be replaced, the fastening screw 27 can be removed, and then the emergency stop block 28 is pulled outwards to pull out the buckle blocks 29 on both sides from the buckle slots 26. Then, a new emergency stop block 28 is installed and buckled, and the fastening screw 27 is tightened. When the baffle 18 needs to be replaced, the fastening rod 24 is rotated to screw out the end of the fastening rod 24 from below the baffle 18, and then the baffle 18 is pulled outwards to remove the damaged baffle 18. Then, a new baffle 18 is buckled again and the end of the fastening rod 24 is screwed into the hole slot at the lower end of the baffle 18. Through this method, when the baffle 18 and the emergency stop block 28 are damaged and cannot ensure the emergency stop effect, they can be replaced in time, ensuring the smooth implementation of the emergency stop device function.

[0036] Working principle: When the device is in use, when the sensors 21 on both sides of the support frame 2 sense that the worker's hand is under the blade 3, the first electric push rod 13 will start quickly and push the connecting piece 12 downwards. When the connecting piece 12 moves downwards, the ends of the connecting rods 11 on both sides of the connecting piece 12 will move to both sides respectively, and push the two sliding blocks 10 to move to both sides. After the sliding blocks 10 move, the bent rods 15 connected to the sliding blocks 10 will be stressed and rotate around the connection point between the fixed rod 16 and the support frame 2 as the center. When the bent rod 15 rotates, the other end of the bent rod 15 will push the rotating block 17 to rotate, and the emergency stop block 28 on the side of the rotating block 17 will rotate from an inclined angle to a horizontal angle. When the two emergency stop blocks 28 are in a horizontal state, the buckles on the emergency stop blocks 28 will be buckled with the blocking teeth 25 on the baffle 18 to block the blade 3 from continuing to move. When the emergency stop block 28 needs to be replaced, the fastening screw 27 can be removed, and then the emergency stop block 28 is pulled outwards to pull out the buckle blocks 29 on both sides from the buckle slots 26. Then, a new emergency stop block 28 is installed and buckled, and the fastening screw 27 is tightened. When the baffle 18 needs to be replaced, the fastening rod 24 is rotated to screw out the end of the fastening rod 24 from below the baffle 18, and then the baffle 18 is pulled outwards to remove the damaged baffle 18. Then, a new baffle 18 is buckled again and the end of the fastening rod 24 is screwed into the hole slot at the lower end of the baffle 18. When the baffle 18 and the emergency stop block 28 are damaged and cannot ensure the emergency stop effect, they can be replaced in time, ensuring the smooth implementation of the emergency stop device function.

[0037] Finally, it should be noted that the above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments or perform equivalent replacements on some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A film slitting machine tape break emergency stop device, comprising a base (1), characterized in that: One side of the upper end of the base (1) is fixedly connected to a support frame (2), the upper end of the support frame (2) is fixedly connected to a fixing plate (14), one side of the fixing plate (14) is fixedly connected to a No. 1 electric push rod (13), the output end of the No. 1 electric push rod (13) is fixedly connected to a connecting member (12), both sides of the connecting member (12) are rotatably connected to connecting rods (11), one end of the two connecting rods (11) are rotatably connected to sliding blocks (10), the two sides of the two sliding blocks (10) are respectively slidably engaged with the two sides of the upper end of the support frame (2), one side of the two sliding blocks (10) are rotatably connected to a bending rod (15), the other end of the two bending rods (15) are rotatably connected to the two sides of the upper end of the support frame (2), The ends are rotatably connected to a rotating block (17), one side of the two rotating blocks (17) is clamped with an emergency stop block (28), the middle part of the outer surface of the two bent rods (15) is fixedly connected to a fixed rod (16), the lower end of the connecting member (12) is fixedly connected to a telescopic rod (20), the lower end of the telescopic rod (20) is fixedly connected to the upper end of the support frame (2), the interior of the support frame (2) is slidably clamped with a moving plate (4), both sides of the upper end of the moving plate (4) are slidably clamped with blocking plates (18), one side of the two blocking plates (18) is evenly fixedly connected with blocking teeth (25), and the lower part of both sides of the support frame (2) is fixedly connected with a sensor (21).

2. The film slitting machine tape break emergency stop device according to claim 1, characterized in that: One end of the two fixing rods (16) is rotatably connected to the upper part of both sides of the support frame (2), and one end of the two rotating blocks (17) is rotatably connected to the middle part of both sides of the support frame (2).

3. The film slitting machine tape break emergency stop device according to claim 1, characterized in that: The lower end of the movable plate (4) is fixedly connected to a blade (3), and both sides of the lower end of the movable plate (4) are fixedly connected to mounting frames (23).

4. The film slitting machine tape break emergency stop device according to claim 3, characterized in that: The interiors of the two mounting frames (23) are both threadedly connected with fastening rods (24), and one end of the two fastening rods (24) respectively passes through two sides of the lower end of the movable plate (4) and is threadedly connected to the lower ends of the two blocking plates (18).

5. The film slitting machine tape break emergency stop device according to claim 4, characterized in that: One side of the two blocking plates (18) is fixedly connected to a reinforcing rib (22), the upper portion of the interior of the support frame (2) is fixedly connected to a second electric push rod (7), and the output end of the second electric push rod (7) is fixedly connected to the upper end of the moving plate (4).

6. The film slitting machine tape break emergency stop device according to claim 5, characterized in that: Buckle grooves (26) are provided on both sides of one side of the two rotating blocks (17), and buckle blocks (29) are fixedly connected to both sides of one side of the two emergency stop blocks (28).

7. The film slitting machine tape break emergency stop device according to claim 6, characterized in that: The outer surfaces of the four snap blocks (29) are respectively plugged into the inside of the four snap grooves (26); the middle parts of the two emergency stop blocks (28) are threadedly connected with fastening screws (27); one end of the two fastening screws (27) is respectively threadedly connected to one side of the two rotating blocks (17).

8. The film slitting machine tape break emergency stop device according to claim 1, characterized in that: The other side of the upper end of the base (1) is fixedly connected to a reeling mechanism (6), and the middle part of the upper end of the base (1) is fixedly connected to a transmission mechanism (5).

Citation Information

Patent Citations

  • Film cutting device

    CN209306696U