Internal force mold locking grouting device for forming green body
By adopting the mold locking structure of the internal force mold locking grouting device in the grouting molding equipment, the problems of high cost, high energy consumption and large land area are solved, and a more stable and economical mold locking effect and smaller equipment are achieved.
Patent Information
- Application Number
- CN202520736267.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-18
- Publication Date
- 2025-06-03
- Estimated Expiration
- 2035-04-18
AI Technical Summary
In the existing grouting and forming equipment, the hydraulic cylinder locking structure has problems such as high cost, high energy consumption, large footprint and cumbersome maintenance.
The internal force locking grouting device is adopted. By setting a mold locking structure in the mold structure, the guide locking assembly and the internal force locking assembly are used to achieve locking and unlocking of the side mold, replacing the continuous driving of the hydraulic cylinder.
Improves mode lock stability, reduces manufacturing and maintenance costs, reduces the volume and weight of the equipment, improves service life, and achieves lightweight and miniaturization.
Smart Images

Figure CN222933007U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of slip casting equipment, in particular to an internal force clamping slip casting device for forming green bodies. Background Art
[0002] Slip casting is a forming method used to manufacture daily-use ceramics or building ceramics with complex shapes: by selecting appropriate materials to make a slurry, and then pouring it into a slip casting mold to form a green body according to the mold. Slip casting molds are generally divided into two-piece molds and four-piece molds. These molds need to be kept locked during the forming process to overcome the mold expansion force and ensure the quality of slip casting production. Conventional slip casting molds use hydraulic cylinders installed on the outer frame for locking. With this locking structure, the hydraulic cylinder needs to maintain an external force to clamp the frame. Since the hydraulic cylinder needs to ensure the accuracy of the applied force and also needs to provide a sufficiently large pressure to keep the oil cylinder pressurized, the manufacturing, replacement, and maintenance costs are high. After long-term operation, there will be a small amount of internal leakage in the valve parts of the hydraulic system. When the oil cylinder pressure is lower than the set pressure, the hydraulic system needs to be started to re-pressurize, which is unstable and energy-consuming; on the other hand, the frame needs to be enlarged in volume to adapt to the hydraulic cylinder, resulting in a large floor area, heavy weight, and cumbersome assembly and debugging process for the slip casting mold. Summary of the Utility Model
[0003] The purpose of this application is to provide an internal force clamping slip casting device for forming green bodies, aiming to improve the clamping stability, reduce the manufacturing, use, and maintenance costs, and improve the problem of large volume and weight of slip casting equipment in related technologies.
[0004] An internal force clamping slip casting device for forming green bodies includes an outer frame and an inner frame arranged in the outer frame, and further includes a mold structure arranged in the inner frame and a clamping structure arranged in the mold structure; the mold structure includes a first side mold, a second side mold, an upper mold, and a lower mold, and the upper mold is slidably connected to the inner frame;
[0005] The clamping structure includes a side clamping mechanism, an upper clamping mechanism for clamping the upper mold to the first side mold and the second side mold, and a lower clamping mechanism for clamping the lower mold to the first side mold and the second side mold; the side clamping mechanism includes a clamping base arranged on the first side mold and a clamping push seat slidably connected to the clamping base, and a clamping member is connected between the clamping base and the clamping push seat; the clamping member includes a guiding and clamping assembly connected to the clamping base and the clamping push seat and an internal force clamping assembly for driving the clamping push seat;
[0006] The guiding and locking assembly includes a guiding pressure rod rotatably connected to the mold clamping push seat. The guiding pressure rod has a side locking module that can penetrate through the second side mold. The second side mold abuts against the side locking module, and the first side mold abuts against the mold clamping push seat. The internal force mold clamping assembly includes a push rod connected to the mold clamping push seat and a self-locking connecting rod arranged on the push rod. The mold clamping push seat approaches or moves away from the side locking module.
[0007] Further, the self-locking connecting rod includes a first connecting rod, a second connecting rod, and a third connecting rod that are hinged to each other. The first connecting rod is hinged to the mold clamping base, the second connecting rod is hinged to the push rod, and the third connecting rod is hinged to the mold clamping push seat.
[0008] Further, the mold clamping base is provided with a base mounting groove for accommodating the self-locking connecting rod, and the first connecting rod is hinged in the base mounting groove. The mold clamping push seat is provided with a push seat mounting groove for accommodating the self-locking connecting rod, and the third connecting rod is hinged in the push seat mounting groove.
[0009] Further, there are two self-locking connecting rods. The two self-locking connecting rods are respectively located on both sides of the push rod, and the two self-locking connecting rods are symmetrically arranged with respect to the push rod.
[0010] Further, the second side mold is provided with a side locking groove for cooperating with the side locking module. The guiding pressure rod is rotatably connected to the side locking groove, and the side locking module abuts against or disengages from the side locking groove by rotating.
[0011] Further, the mold clamping structure further includes a driving member. The driving member includes a first driving member for driving the push rod and a second driving member for driving the guiding pressure rod. The first driving member and the second driving member are arranged on the side of the mold clamping base away from the mold clamping push seat.
[0012] Further, it further includes a transverse movement driving structure for driving the first side mold and the second side mold to move away from or close to each other. The inner frame is provided with a first transverse movement guide rail and a second transverse movement guide rail. The first side mold is slidably connected to the first transverse movement guide rail, and the second side mold is slidably connected to the second transverse movement guide rail. The transverse movement driving structure includes a first transverse movement driving member and a second transverse movement driving member. The first transverse movement driving member is connected to the first side mold, and the second transverse movement driving member is connected to the second side mold.
[0013] Further, the first transverse movement driving member includes a first transverse movement gear rotatably connected to the inner frame and a first transverse movement chain covering the first transverse movement gear, and the first side mold is mounted on the first transverse movement chain; the second transverse movement driving member includes a second transverse movement gear rotatably connected to the inner frame and a second transverse movement chain covering the second transverse movement gear, and the second side mold is mounted on the second transverse movement chain.
[0014] Further, it further includes an inclination driving structure for driving the inner frame to incline, one end of the inclination driving structure is hinged to the outer frame, and the other end of the inclination driving structure is hinged to the inner frame.
[0015] Further, the upper mold is located above the first side mold and the second side mold; the lower mold is located below the first side mold and the second side mold.
[0016] Further, the upper locking mechanism is arranged on the upper mold and abuts against the first side mold and the second side mold; the lower locking mechanism is arranged on the lower mold and abuts against the first side mold and the second side mold.
[0017] Further, the upper locking mechanism has the same structure as the side locking mechanism; the upper locking mechanism has two corresponding upper locking modules, one of the upper locking modules abuts against the first side mold, and the other upper locking module abuts against the second side mold.
[0018] Further, the lower locking mechanism has the same structure as the side locking mechanism; the lower locking mechanism has two corresponding lower locking modules, one of the lower locking modules abuts against the first side mold, and the other lower locking module abuts against the second side mold.
[0019] Further, it further includes a lifting driving structure for driving the upper mold; the inner frame is provided with a lifting track, one side of the upper mold away from the lower mold has an upper mold base, the upper mold base is provided with lifting guide wheels, and the lifting guide wheels are fitted and installed on the lifting track; the lifting driving structure is arranged on the upper mold base and connected to the inner frame.
[0020] Advantages of the present application:
[0021] 1. An internal force clamping and grouting device for a formed blank body according to the present application. By providing a clamping structure on the first side mold, when it is necessary to clamp the first side mold and the second side mold, only the clamping member needs to be driven. Through the clamping member, the clamping push seat can be driven to approach the side clamping module, thereby driving the first side mold and the second side mold to approach each other. During this process, the guiding and locking assembly provides a guiding effect on the clamping push seat, the push rod drives the internal force clamping assembly to move, and the clamping push seat moves towards the side clamping module. When the stroke limit is reached, the first side mold abuts against the second side mold, and at the same time, the self-locking connecting rod reaches the dead point position to achieve self-locking, so as to ensure that the first side mold and the second side mold are tightly abutted for grouting. Using the clamping member to replace the continuous driving of the hydraulic cylinder, it is not necessary to continuously apply force during the grouting process to ensure the fitting of the two side molds. Even after long-term use, the normal use of the clamping member can be ensured. At the same time, it can effectively reduce the floor area required by the grouting equipment, improve the service life on the basis of ensuring the clamping effect, and help to achieve lightweight and reduce production and manufacturing costs.
[0022] 2. An internal force clamping and grouting device for a formed blank body according to the present application. By providing a rotatable guiding pressure rod to adapt to the side mold, when the guiding pressure rod rotates, it drives the side clamping module to rotate and then locks or disengages from the first side mold, making the locking process between the clamping member and the upper mold fast and accurate, ensuring the locking efficiency and the locking effect.
[0023] 3. An internal force clamping and grouting device for a formed blank body according to the present application. When adapting to a four-opening mold, only an upper clamping mechanism and a lower clamping mechanism need to be added on the basis of the side clamping mechanism. The upper mold is clamped with the side mold by the upper clamping mechanism, and the lower mold is clamped with the side mold by the lower clamping mechanism, so as to complete the clamping and grouting of the four-opening mold. Compared with the hydraulic cylinder, it is not necessary to adjust the hydraulic pressure of each hydraulic cylinder as accurately as the hydraulic cylinder, so that the overall structure of the grouting device is compact and easy to use, ensuring the locking efficiency and quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 is a schematic structural diagram of an internal force clamping and grouting device for a formed blank body provided by an embodiment of the present application;
[0025] Figure 2 is a front view of an internal force clamping and grouting device for a formed blank body provided by an embodiment of the present application;
[0026] Figure 3 is a schematic structural diagram of the side clamping mechanism in an embodiment of the present application;
[0027] Figure 4 is Figure 1 a partial enlarged schematic view of part A in
[0028] Figure 5 is Figure 2Partial enlarged schematic view of part B in
[0029] Figure 6 is Figure 3 Partial enlarged schematic view of part C in
[0030] Figure 7 Schematic structural view of the side locking mechanism in the released state in the embodiment of the present application;
[0031] Figure 8 Schematic structural view of the side locking mechanism in the locked state in the embodiment of the present application;
[0032] Figure 9 Perspective structural view of the side locking mechanism in the embodiment of the present application.
[0033] Explanation of reference numerals:
[0034] 1. Outer frame; 2. Inner frame; 3. Mold structure; 31. First side mold; 32. Second side mold; 321. Side locking groove; 33. Upper mold; 34. Lower mold; 4. Mold clamping structure; 41. Side locking mechanism; 411. Fixed seat; 412. Mold clamping base; 4121. Base installation groove; 413. Mold clamping push seat; 414. Mold clamping member; 4141. Guide locking assembly; 41411. Guide pressure rod; 414111. Positioning piece; 41412. Side lock module; 4142. Internal force mold clamping assembly; 41421. Push rod; 41422. Self-locking connecting rod; 414221. First connecting rod; 414222. Second connecting rod; 414223. Third connecting rod; 415. Driving member; 4151. First driving part; 4152. Second driving part; 42. Upper locking mechanism; 43. Lower locking mechanism; 5. Transverse movement driving structure; 51. First transverse movement driving part; 52. Second transverse movement driving part; 6. Inclined driving structure; 7. Lifting driving structure. Detailed implementation manners
[0035] In order to make the objectives, technical solutions and advantages of the present application clearer, the present application will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.
[0036] It should be noted that although functional module division is performed in the device schematic diagram and the logical sequence is shown in the flowchart, in some cases, the steps shown or described can be executed in a different module division in the device or the sequence in the flowchart. Terms such as "first" and "second" in the specification, claims and the above-mentioned drawings are used to distinguish similar objects and do not necessarily need to describe a specific order or sequence.
[0037] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field to which this application belongs. The terms used herein are for the purpose of describing embodiments of this application only and are not intended to limit this application.
[0038] Referring to Figure 1 and Figure 2 , an internal force clamping grouting device for a formed blank body, comprising an outer frame 1 and an inner frame 2 disposed in the outer frame 1, further comprising a mold structure 3 disposed in the inner frame 2 and a clamping structure 4 disposed in the mold structure 3. Under the action of the clamping structure 4, the mold structure 3 can be tightened to perform grouting molding to obtain a blank body, and achieve lightweight and miniaturization, reducing the overall weight and floor area. The blank body obtained by the internal force clamping grouting device for a formed blank body can specifically be a sanitary ware device such as a basin or a toilet, but is not limited thereto. In other embodiments, the internal force clamping grouting device for a formed blank body can also be used to produce other ceramic products, and the application scenarios of the internal force clamping grouting device for a formed blank body are not specifically limited.
[0039] Specifically, the outer frame 1 is used for support and installation, the inner frame 2 is disposed in the outer frame 1 and is rotatably connected to the outer frame 1, and the mold structure 3 is disposed in the inner frame 2. The mold structure 3 includes at least a first side mold 31 and a second side mold 32. In this embodiment, taking a two-opening mold as an example, the mold structure 3 includes a first side mold 31 and a second side mold 32. The first side mold 31 and the second side mold 32 are oppositely disposed. The first side mold 31 is located on one side of the inner frame 2, and the second side mold 32 is located on the other side of the inner frame 2.
[0040] Referring to Figure 1 , Figure 2 and Figure 3 , in order to lock the first side mold 31 and the second side mold 32, the clamping structure 4 includes side clamping mechanisms 41. There are two side clamping mechanisms 41, and the two side clamping mechanisms 41 are respectively located on both sides in the width direction of the first side mold 31 and the second side mold 32. The side clamping mechanism 41 includes a fixed seat 411 disposed on the first side mold 31, a clamping base 412 disposed on the fixed seat 411, and a clamping push seat 413 slidably connected to the clamping base 412. A clamping member 414 is connected between the clamping base 412 and the clamping push seat 413; the clamping member 414 includes a guiding and clamping assembly 4141 connected to the clamping base 412 and the clamping push seat 413 and an internal force clamping assembly 4142 for driving the clamping push seat 413.
[0041] The mode-locking base 412, the mode-locking push base 413 and the mode-locking member 414 are arranged on the same side of the fixed base 411. The mode-locking base 412 is fixedly installed through the mode-locking member 414, and the mode-locking push base 413 is connected to the mode-locking base 412 through the mode-locking member 414. Specifically, the mode-locking member 414 includes a guiding and locking assembly 4141 connected to the mode-locking base 412 and the mode-locking push base 413, and an internal-force mode-locking assembly 4142 for driving the mode-locking push base 413. The internal-force mode-locking assembly 4142 is located in the middle of the mode-locking base 412.
[0042] Referring to Figures 1 to 5 , the guiding and locking assembly 4141 includes a guiding pressure rod 41411 rotatably connected to the mode-locking push base 413. One end of the guiding pressure rod 41411 in the length direction is provided with a side locking module 41412. The second side mold 32 is provided with a side locking groove 321 for cooperating with the side locking module 41412. The guiding pressure rod 41411 is rotatably connected to the side locking groove 321, and the side locking module 41412 abuts against or disengages from the side locking groove 321 in a rotating manner. More specifically, the side locking module 41412 can pass through the side locking groove 321 in the initial state. After the side locking module 41412 passes through the side locking groove 321, it rotates under the drive of the driving member 415, and the side locking module 41412 rotates 90 degrees and abuts against both sides of the side locking groove 321, so as to realize the installation and abutment with the second side mold 32.
[0043] Referring to Figure 3 and Figure 6, in order to cooperate with the mold clamping member 414, guide holes for cooperating with the guide pressure rod 41411 are provided on both sides of the mold clamping base 412 and the mold clamping push base 413. The guide pressure rod 41411 is inserted through the guide holes and rotatably connected to the guide holes. One end in the length direction of the guide pressure rod 41411 is connected to the driving member 415. In this embodiment, this end of the guide pressure rod 41411 is inserted through the fixed seat 411 and then connected to the driving member 415, and the guide pressure rod 41411 is rotatably connected to the fixed seat 411. In order to ensure the assembly accuracy and service life, the guide pressure rod 41411 has a shoulder. A positioning piece 414111 and a wear-resistant pad are sleeved and installed on one side of the shoulder of the guide pressure rod 41411. One side of the positioning piece 414111 abuts against the shoulder, the other side of the positioning piece 414111 abuts against the wear-resistant pad, and the wear-resistant pad abuts against the fixed seat 411. By providing the shoulder, the positioning piece 414111 and the wear-resistant pad, when the guide pressure rod 41411 is installed, making the shoulder of the guide pressure rod 41411 abut against the positioning piece 414111 can ensure the assembly accuracy of the guide pressure rod 41411, making the position of the side lock module 41412 at the end of the guide pressure rod 41411 away from the base accurate, and increasing the cooperation accuracy between the guide pressure rod 41411 and the second side mold 32; the wear-resistant pad can reduce the damage caused by the rotation of the guide pressure rod 41411 to the base, thereby increasing the service life. In addition, in order to facilitate the pre-tightening force adjustment of the side lock module 41412, an adjusting nut is provided between the fixed seat 411 and the mold clamping base 412. The adjusting nut is rotatably connected to the mold clamping base 412, and the guide pressure rod 41411 has a threaded portion threadedly connected to the adjusting nut. When the guide pressure rod 41411 rotates to cooperate with the second side mold 32, first rotate the adjusting nut to loosen the adjusting nut so as not to affect the rotation of the guide pressure rod 41411. After the guide pressure rod 41411 rotates and cooperates with the second side mold 32, rotate the adjusting nut to lock the guide pressure rod 41411. By adjusting the tightness of the adjusting nut, the pre-tightening force between the guide pressure rod 41411 and the second side mold 32 can be realized.
[0044] Refer to Figure 7 , Figure 8 and Figure 9, the internal force clamping module 4142 includes a push rod 41421 connected to the clamping push seat 413 and a self-locking connecting rod 41422 arranged on the push rod 41421, and the clamping push seat 413 approaches or moves away from the side clamping module 41412. Specifically, one end of the push rod 41421 in the length direction passes through the clamping base 412 and is then connected to the driving member 415, and the other end of the push rod 41421 in the length direction is connected to the self-locking connecting rod 41422 and passes through the clamping base 412. To ensure the service life of the push rod 41421, a wear-resistant ring is sleeved on the end of the push rod 41421 located in the clamping base 412. To ensure the clamping effect, there are two self-locking connecting rods 41422, and the two self-locking connecting rods 41422 are respectively located on both sides of the push rod 41421, and the two self-locking connecting rods 41422 are symmetrically arranged with respect to the push rod 41421. Similarly, there are two guiding and clamping components 4141, and the two guiding and clamping components 4141 are respectively arranged on both sides of the two self-locking connecting rods 41422 away from the push rod 41421; and the two guiding and clamping components 4141 are symmetrically arranged with respect to the push rod 41421.
[0045] The self-locking connecting rod 41422 includes a first connecting rod 414221, a second connecting rod 414222 and a third connecting rod 414223 that are hinged to each other. The first connecting rod 414221, the second connecting rod 414222 and the third connecting rod 414223 are connected to the corresponding components through pin shafts to achieve rotation. One end of the first connecting rod 414221, the second connecting rod 414222 and the third connecting rod 414223 in the length direction are hinged to the same end point. The other end of the first connecting rod 414221 is hinged to the clamping base 412, the other end of the second connecting rod 414222 is hinged to the push rod 41421, and the other end of the third connecting rod 414223 is hinged to the clamping push seat 413. To cooperate with the installation of the self-locking connecting rod 41422, the push rod 41421 is provided with a connecting block, and the second connecting rods 414222 of the two self-locking connecting rods 41422 are respectively hinged to both sides of the connecting block.
[0046] By arranging the push rod 41421 and the self-locking link 41422 in this way, when the push rod 41421 moves driven by the mold clamping member 414, the push rod 41421 will drive the second link 414222 to move through the connecting block. The moving second link 414222 drives the first link 414221 and the third link 414223 to move. The moving first link 414221 and the third link 414223 drive the mold clamping push seat 413 to move along the guiding pressure rod 41411, thus continuously approaching the side locking module 41412. The second side mold 32 is pressed against one side of the side locking module 41412 close to the mold clamping push seat 413, and the first side mold 31 is pressed against one side of the mold clamping push seat 413 close to the side locking module 41412. Under the action of the power cylinder, the resistance arm L1 is gradually shortened, and the power arm L2 is gradually lengthened to increase the force. When the push rod 41421 reaches the stroke limit, the self-locking link 41422 will reach the dead point to form a self-locking structure. By using the self-locking function of the two side self-locking links 41422, it can ensure that the mold clamping push seat 413 drives the first side mold 31 to always abut against the second side mold 32 to achieve locking for grouting. And during the grouting process, the driving member 415 does not need to apply force to the mold clamping member 414 all the time.
[0047] In order to ensure that the mold clamping mechanism is structurally compact to adapt to the side mold, the mold clamping push seat 413 is provided with a push seat installation groove for accommodating the self-locking link 41422. The third link 414223 is hinged in the push seat installation groove. Similarly, the mold clamping base 412 is provided with a base installation groove 4121 for accommodating the self-locking link 41422, and the first link 414221 is hinged in the base installation groove 4121. By providing the base installation groove 4121 in the mold clamping base 412 and the push seat installation groove in the mold clamping push seat 413, and using the base installation groove 4121 and the push seat installation groove to adaptively install and accommodate the corresponding links, on the one hand, it can effectively reduce the weight of the mold clamping base 412 and the mold clamping push seat 413, and on the other hand, it can further streamline the size of the mold clamping member 414, so that the side mold adapted to it can further reduce the volume and the required floor area.
[0048] The driving member 415 includes a first driving member 4151 for driving the push rod 41421 and a second driving member 4152 for driving the guiding pressure rod 41411. The first driving member 4151 is arranged on one side of the mold clamping base 412 away from the mold clamping push seat 413. The second driving member 4152 is arranged on one side of the fixed seat 411 away from the mold clamping base 412. In this embodiment, the first driving member 4151 is a power cylinder, and the power cylinder is installed on the mold clamping base 412 by means of threaded connection to achieve disassembly. The second driving member 4152 is a pneumatic actuator, and the pneumatic actuator is installed on the fixed seat 411 by means of threaded connection to achieve disassembly. The power cylinder and the pneumatic actuator are both prior arts and can be obtained by purchase, and their structures and principles will not be elaborated.
[0049] Looking back Figure 1 and Figure 2 In order to conveniently drive the first side mold 31 and the second side mold 32, the grouting device further includes a transverse movement driving structure 5 for driving the first side mold 31 and the second side mold 32 to move away from or close to each other. Specifically, the inner frame 2 is provided with a first transverse guide rail and a second transverse guide rail. The first transverse guide rail and the second transverse guide rail are horizontally arranged. The first side mold 31 is slidably connected to the first transverse guide rail, and the second side mold 32 is slidably connected to the second transverse guide rail. The transverse movement driving structure 5 includes a first transverse driving member 51 and a second transverse driving member 52. The first transverse driving member 51 is connected to the first side mold 31, and the second transverse driving member 52 is connected to the second side mold 32.
[0050] In this embodiment, the first transverse driving member 51 includes a first transverse gear rotatably connected to the inner frame 2 and a first transverse chain covering the first transverse gear. The first side mold 31 is mounted on the first transverse chain. The second transverse driving member 52 includes a second transverse gear rotatably connected to the inner frame 2 and a second transverse chain covering the second transverse gear. The second side mold 32 is mounted on the second transverse chain. The first transverse gear and the second transverse gear are driven by a motor to rotate. When the transverse gear rotates, it will drive the corresponding transverse chain to move, and the moving transverse chain drives the corresponding side mold to slide on the guide rail to achieve approaching or separating from each other.
[0051] During the grouting molding process, the mold structure 3 is tilted at a certain angle according to the process requirements. For this reason, the molding grouting device further includes an inclination driving structure 6 for driving the inner frame 2 to incline. One end of the inclination driving structure 6 is hinged to the outer frame 1, and the other end of the inclination driving structure 6 is hinged to the inner frame 2. The inclination driving structure 6 can specifically be an oil cylinder, and the inclination driving structure 6 can specifically be a cylinder or an electric cylinder, etc. Driven by the inclination driving structure 6, the inner frame 2 rotates relative to the outer frame 1, and the inner frame 2 drives the mold structure 3 to rotate to achieve inclination.
[0052] It can be understood that the mold clamping structure 4 is not only applicable to two-opening molds, but also applicable to four-opening molds. Taking the four-opening mold as an example: On the basis of the two-opening mold, the mold structure 3 further includes an upper mold 33 and a lower mold 34. The upper mold 33 is slidably connected to the inner frame 2, and the upper mold 33 is located above the first side mold 31 and the second side mold 32. The lower mold 34 is located below the first side mold 31 and the second side mold 32.
[0053] In order to drive the upper mold 33, the internal force clamping and grouting device for forming green bodies further includes a lifting drive structure 7 for driving the upper mold 33. In this embodiment, lifting rails are provided on both sides of the inner frame 2. One side of the upper mold 33 away from the lower mold 34 has an upper mold base, and lifting guide wheels are provided on the upper mold base. The lifting guide wheels are fitted and installed on the lifting rails; the lifting drive structure 7 is provided on the upper mold base and connected to the inner frame 2. The lifting drive structure 7 includes a gear provided on the upper mold base and a rack provided on the inner frame 2. The gear is driven by a motor to rotate. Under the rotation of the gear, the rack moves, thereby driving the upper mold base and the upper mold 33 to move. It can be understood that the lifting drive structure 7 may specifically also be a lead screw guide rail structure or a cylinder structure for driving.
[0054] In order to lock the upper mold 33 and the lower mold 34, the mold clamping structure 4 further includes an upper locking mechanism 42 for locking the upper mold 33 to the first side mold 31 and the second side mold 32, and a lower locking mechanism 43 for locking the lower mold 34 to the first side mold 31 and the second side mold 32; the upper locking mechanism 42 is provided on the upper mold 33 and abuts against the first side mold 31 and the second side mold 32; the lower locking mechanism 43 is provided on the lower mold 34 and abuts against the first side mold 31 and the second side mold 32. There are two upper locking mechanisms 42 and two lower locking mechanisms 43. The two upper locking mechanisms 42 are located on both sides of the connection between the upper mold width direction and the first side mold 31 and the second side mold 32, and the two lower locking mechanisms 43 are located on both sides of the connection between the lower mold width direction and the first side mold 31 and the second side mold 32.
[0055] In this embodiment, the structure of the upper locking mechanism 42 is the same as that of the side locking mechanism 41; the upper locking mechanism 42 has two upper locking modules corresponding to the side locking module 41412. One of the upper locking modules abuts against the first side mold 31, and the other upper locking module abuts against the second side mold 32. The structure of the lower locking mechanism 43 is the same as that of the side locking mechanism 41; the lower locking mechanism 43 has two lower locking modules corresponding to the side locking module 41412. One of the lower locking modules abuts against the first side mold 31, and the other lower locking module abuts against the second side mold 32.
[0056] By setting the upper mold clamping mechanism and the lower mold clamping mechanism in this way, after the first side mold 31 and the second side mold 32 are closed, the lower part of the first side mold 31 and the second side mold 32 abuts against the lower mold and is locked by the lower locking mechanism 43; the upper part of the first side mold 31 and the second side mold 32 abuts against the upper mold and is locked by the upper locking mechanism 42, and the locking of the four-opening mold can be completed. By setting the mold clamping structure 4 in this way, the production and manufacturing cost can be reduced by at least 20%.
[0057] The exemplary embodiments of the present disclosure have been specifically shown and described above. It should be understood that the present disclosure is not limited to the detailed structures, arrangements, or implementation methods described herein; on the contrary, the present disclosure is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the appended claims.
Claims
1. An internal force locking grouting device for forming a green body, comprising an outer frame (1) and an inner frame (2) arranged on the outer frame (1), characterized in that: It also comprises a mold structure (3) arranged on the inner frame (2) and a clamping structure (4) arranged on the mold structure (3); the mold structure (3) comprises a first side mold (31), a second side mold (32), an upper mold (33) and a lower mold (34); the upper mold (33) is slidably connected to the inner frame (2); The mold locking structure (4) comprises a side locking mechanism (41), an upper locking mechanism (42) for locking the upper mold (33) to the first side mold (31) and the second side mold (32), and a lower locking mechanism (43) for locking the lower mold (34) to the first side mold (31) and the second side mold (32); the side locking mechanism (41) comprises a mold locking base (412) arranged on the first side mold (31) and a mold locking push seat (413) slidably connected to the mold locking base (412), and a mold locking component (414) is connected between the mold locking base (412) and the mold locking push seat (413); the mold locking component (414) comprises a guide locking assembly (4141) connected to the mold locking base (412) and the mold locking push seat (413), and an internal force mold locking assembly (4142) for driving the mold locking push seat (413); The guide locking assembly (4141) includes a guide pressure rod (41411) rotatably connected to the locking mold push seat (413), and the guide pressure rod (41411) has a side locking module (41412) that can be inserted into the second side mold (32); the second side mold (32) abuts against the side locking module (41412), and the first side mold (31) abuts against the locking mold push seat (413); the internal force locking mold assembly (4142) includes a push rod (41421) connected to the locking mold push seat (413) and a self-locking connecting rod (41422) arranged on the push rod (41421), and the locking mold push seat (413) and the side locking module (41412) are close to or away from each other.
2. The internal force locking grouting device for forming a green body according to claim 1, characterized in that: The self-locking connecting rod (41422) includes a first connecting rod (414221), a second connecting rod (414222) and a third connecting rod (414223) which are hinged to each other; the first connecting rod (414221) is hinged to the clamping mold base (412), the second connecting rod (414222) is hinged to the push rod (41421), and the third connecting rod (414223) is hinged to the clamping mold push seat (413).
3. The internal force locking grouting device for forming a green body according to claim 2, characterized in that: The mold locking base (412) is provided with a base mounting groove (4121) for accommodating the self-locking connecting rod (41422), and the first connecting rod (414221) is hinged in the base mounting groove (4121); the mold locking push seat (413) is provided with a push seat mounting groove for accommodating the self-locking connecting rod (41422), and the third connecting rod (414223) is hinged in the push seat mounting groove.
4. The internal force locking grouting device for forming a green body according to claim 2, characterized in that: There are two self-locking connecting rods (41422), and the two self-locking connecting rods (41422) are respectively located on both sides of the push rod (41421), and the two self-locking connecting rods (41422) are symmetrically arranged with respect to the push rod (41421).
5. The internal force locking grouting device for forming a green body according to claim 1, characterized in that: The second side mold (32) is provided with a side locking groove (321) for cooperating with the side locking module (41412); the guide pressure rod (41411) is rotatably connected to the side locking groove (321), and the side locking module (41412) abuts against or disengages from the side locking groove (321) by rotation.
6. The internal force locking grouting device for forming a green body according to claim 5, characterized in that: The clamping structure (4) also includes a driving member (415), and the driving member (415) includes a first driving member (4151) for driving the push rod (41421) and a second driving member (4152) for driving the guide pressure rod (41411); the first driving member (4151) and the second driving member (4152) are arranged on a side of the clamping base (412) away from the clamping push seat (413).
7. The internal force locking grouting device for forming a green body according to claim 1, characterized in that: It also includes a transverse driving structure (5) for driving the first side mold (31) and the second side mold (32) to move away from or closer to each other; the inner frame (2) is provided with a first transverse guide rail and a second transverse guide rail, the first side mold (31) is slidably connected to the first transverse guide rail, and the second side mold (32) is slidably connected to the second transverse guide rail; the transverse driving structure (5) includes a first transverse driving member (51) and a second transverse driving member (52), the first transverse driving member (51) is connected to the first side mold (31), and the second transverse driving member (52) is connected to the second side mold (32).
8. The internal force locking grouting device for forming a green body according to claim 7, characterized in that: The first transverse driving member (51) includes a first transverse gear rotatably connected to the inner frame (2) and a first transverse chain covered on the first transverse gear, and the first side mold (31) is installed on the first transverse chain; the second transverse driving member (52) includes a second transverse gear rotatably connected to the inner frame (2) and a second transverse chain covered on the second transverse gear, and the second side mold (32) is installed on the second transverse chain.
9. The internal force locking grouting device for forming a green body according to claim 1, characterized in that: It also comprises a tilting drive structure (6) for driving the inner frame (2) to tilt, one end of the tilting drive structure (6) being hinged to the outer frame (1), and the other end of the tilting drive structure (6) being hinged to the inner frame (2).
10. An internal force locking grouting device for forming a green body according to any one of claims 1 to 9, characterized in that: The upper mold (33) is located above the first side mold (31) and the second side mold (32); and the lower mold (34) is located below the first side mold (31) and the second side mold (32).
11. The internal force locking grouting device for forming a green body according to claim 10, characterized in that: The upper locking mechanism (42) is arranged on the upper mold (33) and abuts against the first side mold (31) and the second side mold (32); the lower locking mechanism (43) is arranged on the lower mold (34) and abuts against the first side mold (31) and the second side mold (32).
12. The internal force locking grouting device for forming a green body according to claim 11, characterized in that: The upper locking mechanism (42) has the same structure as the side locking mechanism (41); the upper locking mechanism (42) has two corresponding upper locking modules, one of which is abutted against the first side mold (31) and the other is abutted against the second side mold (32).
13. The internal force locking grouting device for forming a green body according to claim 11, characterized in that: The lower locking mechanism (43) has the same structure as the side locking mechanism (41); the lower locking mechanism (43) has two corresponding lower locking modules, one of which is abutted against the first side mold (31) and the other is abutted against the second side mold (32).
14. The internal force locking grouting device for forming a green body according to claim 10, characterized in that: It also includes a lifting drive structure (7) for driving the upper mold (33); the inner frame (2) is provided with a lifting track, the upper mold (33) has an upper mold seat on the side away from the lower mold (34), and the upper mold seat is provided with a lifting guide wheel, which is embedded in the lifting track; The lifting drive structure (7) is arranged on the upper die base and connected to the inner frame (2).