Forming device for concrete block processing
By designing a molding device for concrete block processing including a cutting forming mechanism, a block rotating mechanism and a lifting cutting mechanism, the problems of low cutting efficiency, poor accuracy and inability to cut from multiple angles in the prior art are solved, efficient and accurate block forming and multi-angle cutting are achieved, and the scope of application is expanded and the operation flexibility is improved.
Patent Information
- Application Number
- CN202421409472.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-20
- Publication Date
- 2025-06-03
- Estimated Expiration
- 2034-06-20
AI Technical Summary
The existing molding devices for concrete block processing are inefficient during the cutting process, making it difficult to ensure the size and shape accuracy of the blocks, and cannot perform multi-angle cutting, limited scope of application, and poor operating flexibility.
A forming device including a forming platform, a cutting forming mechanism, a block rotation mechanism and a lifting cutting mechanism are designed. The cutting forming mechanism realizes the automatic reciprocating movement of the cutting frame through the coordinated work of the drive assembly, the rotary plate, the eccentric rod and the movable rod. The block rotating mechanism realizes multi-angle cutting through the rotation of the turntable, and the lifting and cutting mechanism adapts to the cutting of blocks of different thicknesses through the combined design of the telescopic cylinder and the guide sleeve.
It improves cutting efficiency and accuracy, realizes multi-angle cutting of blocks, expands the scope of application of the device, and enhances operational flexibility and safety.
Smart Images
Figure CN222933071U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of block forming, and more specifically, it relates to a forming device for processing concrete blocks. Background Art
[0002] The forming device for processing concrete blocks is a special equipment for producing concrete blocks. It can mix concrete raw materials in a certain proportion and then mechanically process them into blocks with required shapes and sizes.
[0003] In the existing technology, firstly, some devices need to rely on manual or semi-automatic tools for cutting, with low efficiency, time-consuming and laborious. Manual cutting is difficult to ensure the dimensional and shape accuracy of the blocks, affecting the quality of the final products, and there are safety hazards in manual cutting, and the operator is prone to be injured. Secondly, it is difficult to position the blocks on the forming platform in some devices, affecting the accuracy of cutting, unable to cut the blocks at multiple angles, restricting the diversity of block designs, unable to quickly adjust the position of the blocks, and greatly reducing the operation flexibility. Finally, some devices cannot adapt to blocks with different thicknesses and sizes, restricting the application range of the device. There may be shaking during the cutting process, affecting the cutting quality, and the adjustment and maintenance of the cutting frame will become more complex and difficult. Summary of the Utility Model
[0004] (I) Technical Problems to be Solved
[0005] In view of the problems existing in the prior art, the utility model provides a forming device for processing concrete blocks to solve the technical problems such as manual cutting being difficult to ensure the dimensional and shape accuracy of the blocks and unable to cut the blocks at multiple angles mentioned in the background art.
[0006] (II) Technical Solutions
[0007] To achieve the above object, the utility model provides the following technical solutions: A forming device for processing concrete blocks, including a forming platform, a cutting and forming mechanism, a block rotating mechanism, and a lifting and cutting mechanism. The cutting and forming mechanism includes a driving component, a rotating plate, an eccentric rod, a movable rod, a cutting frame, and a lifting frame. The rotating plate is connected to the output end of the driving component. The eccentric rod is arranged on one end face of the rotating plate. One end of the movable rod is movably connected to the eccentric rod. One end of the cutting frame is movably connected to the movable rod, and the cutting frame is arranged to roll cooperatively on the lifting frame. The block rotating mechanism includes a driving motor, a driving wheel, a belt, a driven wheel, a rotating shaft, and a turntable. The driving wheel is installed at the output end of the driving motor. One end of the belt is connected to the driving wheel. The driven wheel is cooperatively connected to the other end of the belt. The rotating shaft is installed on the driven wheel, and one end of the rotating shaft extends through the forming platform and is cooperatively connected to the turntable.
[0008] The present utility model is further configured such that the lifting and cutting mechanism includes a telescopic cylinder, side plates, guide sleeves, and guide columns. The guide sleeves are arranged around the lifting frame, and multiple groups of guide columns are installed around the forming platform. The guide sleeves are arranged to be movably guided on the guide columns in a matching manner. The side plates are installed on both sides of the lifting frame. One end of the telescopic cylinder is installed on the forming platform, and the other end of the telescopic cylinder is connected to the side plates in a matching manner.
[0009] The present utility model is further configured such that a steering block is connected to the bottom of the turntable, and a turning track is connected to the top end face of the forming platform. The steering block is arranged to rotate and slide on the turning track. A block to be formed is provided on the top end face of the turntable. The steering block and the turning track allow the turntable to rotate and slide on the forming platform, facilitating the precise positioning of the block.
[0010] The present utility model is further configured such that limiting rails are installed on both sides of the lifting frame, and rollers are provided on both sides of the cutting frame. The rollers are arranged to reciprocally roll on the limiting rails. The limiting rails and the rollers ensure that the cutting frame moves along a defined track, improving the cutting accuracy.
[0011] The present utility model is further configured such that cutting blades are provided on the cutting frame, and multiple groups of cutting blades are provided. Each group of cutting blades is arranged in parallel. The arrangement of multiple groups of cutting blades facilitates increasing the cutting and forming efficiency of the block.
[0012] The present utility model is further configured such that a support frame is connected to the side of one end of the lifting frame, and the driving assembly is installed on the top end face of the support frame. The support frame provides an installation position for the driving assembly, enhancing the structural stability.
[0013] The present utility model is further configured such that a bearing seat is connected to the bottom end face of the driving motor, and a bearing platform is provided on the top end face of the bearing seat. One end of the rotating shaft is rotatably fitted on the top end face of the bearing platform. The bearing seat and the bearing platform provide stable support for the driving motor, ensuring the normal operation of the transmission system.
[0014] The present utility model is further configured such that legs are connected to the periphery of the bottom end face of the forming platform. The legs provide stable support for the forming platform, preventing vibration and deviation during the processing.
[0015] (III) Beneficial effects
[0016] Compared with the prior art, the present utility model provides a forming device for processing concrete blocks, having the following beneficial effects:
[0017] The utility model is provided with a cutting and forming mechanism. Through the coordinated work of a driving component, a rotating plate, an eccentric rod and a movable rod, the automatic reciprocating motion of a cutting frame is realized, the cutting efficiency is improved. The rolling arrangement of the cutting frame on the lifting frame and the parallel arrangement of the cutting blades ensure the precise control of the cutting action, improve the quality of the building blocks. The design of the cutting frame can adapt to building blocks of different sizes and shapes, improving the adaptability of the forming device.
[0018] The utility model is provided with a building block rotating mechanism. The design of the turntable allows the building block to be formed to rotate and slide on the forming platform, facilitating precise positioning and ensuring the accuracy of cutting. Through the cooperation of a driving motor, a driving wheel, a belt, a driven wheel and a rotating shaft, the rotation of the turntable is realized, enabling the building block to be cut at multiple angles and increasing the flexibility of the design.
[0019] The utility model is provided with a lifting and cutting mechanism. The combined design of a telescopic cylinder, a side plate, a guide sleeve and a guide post enables the lifting frame to move up and down to adapt to building blocks of different thicknesses. The guiding movement of the guide sleeve and the guide post ensures the smooth movement of the lifting frame and improves the safety of operation. Description of the Drawings
[0020] Figure 1 is a schematic structural diagram of the whole device in the unused state of the utility model;
[0021] Figure 2 is a schematic structural diagram of the cutting and forming mechanism of the utility model;
[0022] Figure 3 is a schematic structural diagram of the building block rotating mechanism of the utility model;
[0023] Figure 4 is a schematic structural diagram of the device in the side view of the utility model;
[0024] Figure 5 is a schematic partial structural diagram of the cutting and forming mechanism of the utility model.
[0025] In the figure: 1, forming platform; 2, driving component; 3, rotating plate; 4, eccentric rod; 5, movable rod; 6, cutting frame; 7, lifting frame; 8, driving motor; 9, driving wheel; 10, belt; 11, driven wheel; 12, rotating shaft; 13, turntable; 14, telescopic cylinder; 15, side plate; 16, guide sleeve; 17, guide post; 18, turning block; 19, turning track; 20, building block to be formed; 21, limiting track; 22, roller; 23, cutting blade; 24, support frame; 25, bearing seat; 26, bearing platform; 27, leg. Detailed Embodiment
[0026] It should be noted that, without conflict, the embodiments in the present application and the features in the embodiments may be combined with each other. The following will describe the present utility model in detail with reference to the drawings and in combination with the embodiments.
[0027] It should be pointed out that unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by those of ordinary skill in the technical field to which this application belongs.
[0028] In the present utility model, unless otherwise stated, the orientations such as "upper, lower" are usually in the directions shown in the drawings, or in the vertical, perpendicular or gravitational directions; similarly, for ease of understanding and description, "left, right" are usually in the left and right shown in the drawings; "inside, outside" refer to the inside and outside relative to the contours of the respective components, but the above orientation terms do not limit the present utility model.
[0029] Please refer to Figures 1-5 , a forming device for processing concrete blocks, including a forming platform 1, a cutting and forming mechanism, a block rotating mechanism and a lifting and cutting mechanism. The cutting and forming mechanism includes a driving component 2, a rotating plate 3, an eccentric rod 4, a movable rod 5, a cutting frame 6 and a lifting frame 7. The rotating plate 3 is connected to the output end of the driving component 2. The eccentric rod 4 is arranged on one end face of the rotating plate 3. One end of the movable rod 5 is movably connected to the eccentric rod 4. One end of the cutting frame 6 is movably connected to the movable rod 5, and the cutting frame 6 is arranged to roll cooperatively on the lifting frame 7. The block rotating mechanism includes a driving motor 8, a driving wheel 9, a belt 10, a driven wheel 11, a rotating shaft 12 and a turntable 13. The driving wheel 9 is installed at the output end of the driving motor 8. One end of the belt 10 is connected to the driving wheel 9. The driven wheel 11 is cooperatively connected to the other end of the belt 10. The rotating shaft 12 is installed on the driven wheel 11. One end of the rotating shaft 12 extends through the forming platform 1 and is cooperatively connected to the turntable 13.
[0030] In this embodiment, when the driving component 2 is started, it drives the rotating plate 3 to rotate. The rotation of the rotating plate 3 is converted into the movement of the movable rod 5 through the eccentric rod 4. The movement of the movable rod 5 is further transmitted to the cutting frame 6, causing it to roll on the lifting frame 7. Multiple groups of cutting blades 23 arranged on the cutting frame 6 cut the to-be-formed block 20 in parallel to complete the forming of the block. When the driving motor 8 is started, it drives the driving wheel 9 to rotate. The driving wheel 9 is driven by the belt 10, causing the driven wheel 11 to rotate. The rotation of the driven wheel 11 is transmitted to the turntable 13 through the rotating shaft 12, and the turntable 13 drives the to-be-formed block 20 to rotate for multi-angle cutting and forming.
[0031] The lifting and cutting mechanism includes a telescopic cylinder 14, side plates 15, guide sleeves 16 and guide posts 17. The guide sleeves 16 are arranged around the lifting frame 7, and multiple groups of guide posts 17 are installed around the forming platform 1. The guide sleeves 16 are arranged to be movably guided on the guide posts 17. The side plates 15 are installed on both sides of the lifting frame 7. One end of the telescopic cylinder 14 is installed on the forming platform 1, and the other end of the telescopic cylinder 14 is connected to the side plates 15 in a matching manner.
[0032] In this embodiment, when the telescopic cylinder 14 is activated, it pushes the side plates 15 to move, thereby driving the lifting frame 7 to move up and down along the guide posts 17. The guide sleeves 16 are movably guided on the guide posts 17 to ensure the stable movement of the lifting frame 7. The rollers 22 on both sides of the cutting frame 6 roll back and forth on the limit rails 21 to ensure the accurate position and stability of the cutting frame 6.
[0033] Please refer to Figures 1-5 , as a supplementary implementation mode of a forming device for processing concrete blocks for the cutting and forming mechanism, the block rotating mechanism and the lifting and cutting mechanism: a steering block 18 is connected to the bottom of the turntable 13, a turning rail 19 is connected to the top end face of the forming platform 1, and the steering block 18 is arranged to rotate and slide on the turning rail 19. A block to be formed 20 is arranged on the top end face of the turntable 13. Limit rails 21 are installed on both sides of the lifting frame 7. Rollers 22 are arranged on both sides of the cutting frame 6, and the rollers 22 are arranged to roll back and forth on the limit rails 21. Cutting blades 23 are arranged on the cutting frame 6, and multiple groups of cutting blades 23 are provided. Each group of cutting blades 23 is arranged in parallel. A support frame 24 is connected to the side face of one end of the lifting frame 7, and the driving assembly 2 is installed on the top end face of the support frame 24. A bearing seat 25 is connected to the bottom end face of the driving motor 8, and a bearing platform 26 is arranged on the top end face of the bearing seat 25. One end of the rotating shaft 12 is rotatably fitted on the top end face of the bearing platform 26. Legs 27 are connected to the periphery of the bottom end face of the forming platform 1.
[0034] More specifically, the block to be formed 20 is placed on the turntable 13. When the device is started, the turntable 13 rotates and slides on the turning rail 19 through the steering block 18 to position the block at the cutting position. The cutting and forming mechanism is started, and the block to be formed 20 is cut through the rotational movement of the cutting blades 23 to complete the forming of the block. The block rotating mechanism is started, and the turntable 13 drives the block to rotate for the next round of cutting or forming. The lifting and cutting mechanism adjusts the height of the cutting frame 6 as needed to adapt to blocks of different thicknesses. Repeat the above steps to complete the processing of multiple blocks. After the processing is completed, the device stops running, and the formed blocks are taken out.
[0035] In summary, when the overall device is in use or operation: when the cutting and forming mechanism needs to operate, the driving component 2 is activated to drive the rotating plate 3 to rotate. The rotation of the rotating plate 3 is converted into the movement of the movable rod 5 through the eccentric rod 4, and the movement of the movable rod 5 is further transmitted to the cutting frame 6, causing it to roll on the lifting frame 7. Multiple cutting blades 23 provided on the cutting frame 6 cut the to-be-formed building blocks 20 in parallel to complete the forming of the building blocks.
[0036] When the building block rotating mechanism needs to operate, the driving motor 8 is activated to drive the driving wheel 9 to rotate. The driving wheel 9 is driven by the belt 10 to make the driven wheel 11 rotate. The rotation of the driven wheel 11 is transmitted to the turntable 13 through the rotating shaft 12, and the turntable 13 drives the to-be-formed building blocks 20 to rotate for multi-angle cutting and forming.
[0037] When the lifting and cutting mechanism needs to operate, the telescopic cylinder 14 is activated to push the side plate 15 to move, thereby driving the lifting frame 7 to move up and down along the guide column 17. The guide sleeve 16 cooperates with the guide column 17 for guiding movement to ensure the stable movement of the lifting frame 7. The rollers 22 on both sides of the cutting frame 6 roll reciprocally on the limit rail 21 to ensure the accurate position and stability of the cutting frame 6.
[0038] The to-be-formed building blocks 20 are placed on the turntable 13. When the device is started, the turntable 13 rotates and slides on the transfer rail 19 through the turning block 18 to position the building blocks at the cutting position. The cutting and forming mechanism is activated, and the to-be-formed building blocks 20 are cut through the rotational movement of the cutting blades 23 to complete the forming of the building blocks. The building block rotating mechanism is activated, and the turntable 13 drives the building blocks to rotate for the next round of cutting or forming. The lifting and cutting mechanism adjusts the height of the cutting frame 6 as needed to adapt to building blocks of different thicknesses. The above steps are repeated to complete the processing of multiple building blocks. After the processing is completed, the device stops running, and the formed building blocks are taken out.
[0039] In all the solutions mentioned above, for the connection between two components, welding, connection with bolts and nuts, bolt or screw connection, or other well-known connection methods can be selected according to the actual situation, which will not be elaborated one by one here. For those that involve fixed connection in the above text, welding is preferably considered. Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A concrete block forming device, comprising a forming platform (1), a cutting and forming mechanism, a block rotating mechanism and a lifting and cutting mechanism, wherein: The cutting and forming mechanism comprises a driving assembly (2), a rotating plate (3), an eccentric rod (4), a movable rod (5), a cutting frame (6) and a lifting frame (7); the rotating plate (3) is connected to the output end of the driving assembly (2); the eccentric rod (4) is arranged on one end surface of the rotating plate (3); one end of the movable rod (5) is movably connected to the eccentric rod (4); one end of the cutting frame (6) is movably connected to the movable rod (5); and the cutting frame (6) is arranged to roll on the lifting frame (7); the building block The rotating mechanism comprises a driving motor (8), a driving wheel (9), a belt (10), a driven wheel (11), a rotating shaft (12) and a rotating disk (13), wherein the driving wheel (9) is mounted on the output end of the driving motor (8), one end of the belt (10) is connected to the driving wheel (9), the driven wheel (11) is matched with the other end of the belt (10), the rotating shaft (12) is mounted on the driven wheel (11), and one end of the rotating shaft (12) extends through the molding platform (1) and is matched with the rotating disk (13).
2. A concrete block forming device according to claim 1, characterized in that: The lifting and cutting mechanism comprises a telescopic cylinder (14), a side plate (15), a guide sleeve (16) and a guide column (17); the guide sleeve (16) is arranged at the surrounding positions of the lifting frame (7); a plurality of groups of guide columns (17) are installed at the surrounding positions of the molding platform (1); the guide sleeve (16) can be arranged on the guide column (17) in a coordinated guiding manner; the side plate (15) is installed on both sides of the lifting frame (7); one end of the telescopic cylinder (14) is installed on the molding platform (1); and the other end of the telescopic cylinder (14) is connected to the side plate (15).
3. A concrete block forming device according to claim 1, characterized in that: The bottom of the turntable (13) is connected with a steering block (18), the top end surface of the forming platform (1) is connected with a turning rail (19), and the steering block (18) is rotatably and slidably arranged on the turning rail (19), and the top end surface of the turntable (13) is provided with a to-be-formed building block (20).
4. A concrete block forming device according to claim 1, characterized in that: Limit rails (21) are installed on both sides of the lifting frame (7), and rollers (22) are installed on both sides of the cutting frame (6), and the rollers (22) are arranged to roll back and forth on the limit rails (21).
5. The concrete block forming device according to claim 1, characterized in that: The cutting frame (6) is provided with cutting blades (23), and the cutting blades (23) are provided in multiple groups, and each group of cutting blades (23) is arranged in parallel.
6. A concrete block forming device according to claim 1, characterized in that: A support frame (24) is connected to the side surface of one end of the lifting frame (7), and the driving component (2) is installed on the top end surface of the support frame (24).
7. The concrete block forming device according to claim 1, characterized in that: The bottom end surface of the driving motor (8) is connected to a support seat (25), and the top end surface of the support seat (25) is provided with a support platform (26), and one end of the rotating shaft (12) is rotatably engaged with the top end surface of the support platform (26).
8. The concrete block forming device according to claim 1, characterized in that: Support legs (27) are connected around the bottom end surface of the molding platform (1).