Automatic discharging device of plastic foam molding machine
By adopting a structure with a belt conveyor, guide mechanism and stepper motor in the automatic discharge device of the plastic foam forming machine, the problem of short-term stagnation during the foam conveying process is solved, the discharge efficiency is improved and the smooth conveying and guiding of the foam plastic is ensured.
Patent Information
- Application Number
- CN202421728543.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-19
- Publication Date
- 2025-06-03
- Estimated Expiration
- 2034-07-19
AI Technical Summary
The existing automatic discharge device of plastic foam forming machine is prone to short-term stagnation during the foam conveying process, resulting in a decrease in discharge efficiency.
The structure including a belt conveyor, a guide mechanism, a second stepper motor, a bidirectional screw, a right-angle trapezoidal plate, a first stepper motor and a conveyor belt is adopted, so that the rotation speed of the conveyor belt is consistent with the conveyor speed of the belt conveyor. The two-way screw and stepper motor drive the conveyor belt and the belt roller to move relative to each other, adjust the distance between the conveyor belt to adapt to the width of the foam plastic, and drive the belt roller and the conveyor belt to rotate through the first stepper motor to assist in the conveying and guiding of the foam plastic.
It effectively reduces the short-term stagnation of foam plastic during the discharge process, improves the discharge efficiency, and allows foam plastic to pass through the conveyor belt more smoothly and be guided to the center.
Smart Images

Figure CN222933189U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of foam plastic production, in particular to an automatic discharging device for a plastic foam molding machine. Background Technique
[0002] Foam plastic is a kind of plastic with countless interconnected or non-interconnected micropores throughout, which significantly reduces the apparent density. It has the advantages of light weight, heat insulation, sound absorption, shock resistance, moisture resistance, corrosion resistance, etc. According to its cell structure, it can be divided into closed-cell, open-cell and reticulated foam plastics. After the foam plastic is produced and molded, a corresponding discharging device is needed to discharge it.
[0003] The current automatic discharging device for a plastic foam molding machine, as described in the patent with publication number CN218700718U, includes a connecting housing. An anti-accumulation mechanism is arranged inside the connecting housing. A through groove penetrating the rear end face is formed on the front end face of the connecting housing. The anti-accumulation mechanism includes a connecting shaft, and the outer surface of the connecting shaft near both ends is slidably connected to the inner wall of the through groove of the connecting housing. A positioning mechanism is arranged inside the connecting housing. The positioning mechanism includes a plurality of protective covers, and one side of each protective cover is fixedly connected to both sides of the inner wall of the connecting housing near the bottom end.
[0004] Regarding the above related technology, the inventor believes that through the second hydraulic telescopic rod, the pushing block can be reciprocated back and forth, achieving the effect of continuously patting and straightening the plastic foam. When the two pushing blocks move relatively and come into contact with both sides of the foam plastic, the conveyed foam plastic will experience a short-term conveying stagnation, resulting in a reduction in discharging efficiency. Content of the Utility Model
[0005] The purpose of the utility model is to provide an automatic discharging device for a plastic foam molding machine to solve the problems put forward in the above background technique.
[0006] To achieve the above purpose, the utility model provides the following technical solution:
[0007] An automatic discharging device for a plastic foam molding machine, including
[0008] a conveying mechanism, the conveying mechanism includes a belt conveyor, and support columns are fixedly connected to the four corners of the bottom of the belt conveyor;
[0009] Guide mechanism, the guide mechanism includes a bottom plate fixedly connected to one side of the bottom of the belt conveyor, the top of the bottom plate is symmetrically and fixedly connected with fixing plates, a bidirectional screw is rotatably connected between the two groups of fixing plates, one side of the fixing plate is fixedly connected with a second stepping motor, the output end of the second stepping motor is fixedly connected with one end of the bidirectional screw, the outer side of the bidirectional screw is symmetrically threadedly connected with connecting plates, the bottoms of the two groups of connecting plates are fixedly connected with right-angled trapezoidal plates, the four corners of the bottoms of the two groups of right-angled trapezoidal plates are rotatably connected with belt rollers, the outer sides of the four groups of belt rollers on the same side are drivingly connected with a conveyor belt, the conveyor belt is located on the top of the belt conveyor, the tops of the two groups of right-angled trapezoidal plates are fixedly connected with first stepping motors, and the output end of the first stepping motor is fixedly connected with the belt roller.
[0010] As a further solution of the present invention: both sides of the top of the belt conveyor are fixedly connected with baffles, and the baffles are located on one side of the conveyor belt.
[0011] As a further solution of the present invention: both sides of the belt conveyor are fixedly connected with vertical plates, adjusting screws are rotatably connected inside the two groups of vertical plates, sliding blocks are threadedly connected to the outer sides of the two groups of adjusting screws, the two groups of sliding blocks are respectively slidably connected to the two groups of vertical plates, and a height-limiting rod is fixedly connected between the two groups of sliding blocks.
[0012] As a further solution of the present invention: worm gears are fixedly connected to the upper sides of the outer parts of the two groups of adjusting screws, a worm is meshed with one side of the two groups of worm gears, and the worm is rotatably connected to the two groups of vertical plates.
[0013] As a further solution of the present invention: an isolation sleeve is rotatably connected to the outer side of the height-limiting rod.
[0014] As a further solution of the present invention: the bottom of the bottom plate is symmetrically and fixedly connected with support plates, and the bottoms of the two groups of support plates are at the same height as the bottoms of the support columns.
[0015] As a further solution of the present invention: sliding rods are symmetrically and fixedly connected between the two groups of fixing plates, and the two groups of sliding rods are slidably connected to the two groups of connecting plates.
[0016] As a further solution of the present invention: reinforcing rib plates are symmetrically and fixedly connected to the opposite sides of the two groups of connecting plates, and the reinforcing rib plates are fixedly connected to the right-angled trapezoidal plates.
[0017] Compared with the prior art, the beneficial effects of the present invention are:
[0018] After adopting the above structure, the utility model enables the second stepping motor to drive the bidirectional screw through the mutual cooperation of the second stepping motor, the bidirectional screw, the right-angled trapezoidal plate, the first stepping motor and the conveyor belt. When the bidirectional screw starts to work, it can drive the two connecting plates and the conveyor belt to move relatively until the distance between the two conveyor belts is adjusted to be the same as the width of the foam plastic to be discharged. During the process of the belt conveyor conveying the foam plastic, the first stepping motors on both sides can be started, so that the first stepping motors on both sides can drive the belt rollers and the conveyor belts on both sides to rotate relatively. At the same time, the rotation speed of the conveyor belt is the same as the conveying speed of the belt conveyor. When the foam plastic passes between the two conveyor belts, since the rotation speeds of the two conveyor belts are the same as the conveying speed of the belt conveyor, the two conveyor belts can assist in conveying and guiding the foam plastic to the center, thereby reducing the problem that the foam plastic stagnates for a short time during the discharging process, resulting in low discharging efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The following further describes the present utility model in detail with reference to the embodiments in the drawings, but does not constitute any limitation to the present utility model.
[0020] Figure 1 It is a schematic diagram of the overall structure of an automatic discharging device for a plastic foam molding machine.
[0021] Figure 2 It is an automatic discharging device for a plastic foam molding machine Figure 1 Schematic diagram of part A structure.
[0022] Figure 3 It is an automatic discharging device for a plastic foam molding machine Figure 1 Schematic diagram of part B structure.
[0023] Figure 4 It is an automatic discharging device for a plastic foam molding machine Figure 1 Schematic diagram of part C structure.
[0024] In the figure: 1. Conveying mechanism; 101. Belt conveyor; 102. Support column; 103. Baffle; 104. Vertical plate; 105. Adjusting screw; 106. Sliding block; 107. Height limiting rod; 108. Isolation sleeve; 109. Worm gear; 110. Worm; 2. Guiding mechanism; 201. Bottom plate; 202. Support plate; 203. Fixed plate; 204. Bidirectional screw; 205. Sliding rod; 206. Connecting plate; 207. Right-angled trapezoidal plate; 208. First stepping motor; 209. Belt roller; 210. Conveyor belt; 211. Second stepping motor; 212. Reinforcing rib plate. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0025] The technical solution of this patent will be further described in detail below in conjunction with specific embodiments.
[0026] Please refer to Figures 1-4 , an automatic discharging device for a plastic foam molding machine, including a conveying mechanism 1. The conveying mechanism 1 includes a belt conveyor 101. The belt conveyor 101 is arranged to convey and discharge the foam plastics that are discharged along with it when starting to work. Support columns 102 are fixedly connected to the four corners of the bottom of the belt conveyor 101. The support columns 102 can support the belt conveyor 101. Vertical plates 104 are fixedly connected to both sides of the belt conveyor 101. Adjusting screws 105 are rotatably connected inside the two groups of vertical plates 104. Sliding blocks 106 are threadedly connected to the outer sides of the two groups of adjusting screws 105. The two groups of sliding blocks 106 are respectively slidably connected to the two groups of vertical plates 104. A height limiting rod 107 is fixedly connected between the two groups of sliding blocks 106. The height limiting rod 107 can limit the height of the passing foam plastics, so as to reduce the foam plastics being discharged in a stacked manner. During the rotation of the adjusting screw 105, the sliding block 106 and the height limiting rod 107 can be driven to move up and down, so as to realize the adjustment of the height limiting height.
[0027] An isolation sleeve 108 is rotatably connected to the outer side of the height limiting rod 107. The isolation sleeve 108 can separate the height limiting rod 107 from the conveyed foam plastics, thereby reducing the probability of the height limiting rod 107 causing wear to the foam plastics. Worms 109 are fixedly connected to the upper sides of the outer parts of the two groups of adjusting screws 105. A worm 110 is meshed with one side of the two groups of worms 109. The worm 110 is rotatably connected to the two groups of vertical plates 104. The worm 110 can drive the two groups of worms 109 and the adjusting screws 105 to rotate synchronously when rotating, so as to realize the synchronous adjustment of the two groups of sliding blocks 106. A guiding mechanism 2, the guiding mechanism 2 includes a bottom plate 201 fixedly connected to one side of the bottom of the belt conveyor 101. Support plates 202 are symmetrically and fixedly connected to the bottom of the bottom plate 201. The bottoms of the two groups of support plates 202 are at the same height as the bottoms of the support columns 102. The support plates 202 can further support the bottom plate 201, thereby improving the stability of the bottom plate 201.
[0028] The top of the bottom plate 201 is symmetrically fixedly connected with a fixed plate 203, and a bidirectional screw 204 is rotatably connected between the two groups of fixed plates 203. A second stepper motor 211 is fixedly connected to one side of the fixed plate 203, and the output end of the second stepper motor 211 is fixedly connected to one end of the bidirectional screw 204. The second stepper motor 211 is configured to drive the bidirectional screw 204 to rotate when starting the work. The outer side of the bidirectional screw 204 is symmetrically threadedly connected with a connecting plate 206, and the bidirectional screw 204 is configured to drive the connecting plates 206 on both sides to move relative to or away from each other when rotating. A sliding rod 205 is symmetrically fixedly connected between the two groups of fixed plates 203, and the two groups of sliding rods 205 are slidably connected to the two groups of connecting plates 206. The configuration of the sliding rod 205 can guide the movement of the connecting plate 206. The bottoms of the two groups of connecting plates 206 are fixedly connected with right-angled trapezoidal plates 207 , and the four corners of the bottoms of the two groups of right-angled trapezoidal plates 207 are rotatably connected with belt rollers 209 . The setting of the right-angled trapezoidal plates 207 can support the belt rollers 209 .
[0029] The two groups of connecting plates 206 are symmetrically fixedly connected to the opposite sides with reinforcing rib plates 212, which are fixedly connected to the right-angled trapezoidal plates 207. The setting of reinforcing rib plates 212 can further connect and fix the connecting plates 206 and the right-angled trapezoidal plates 207, thereby improving the connection stability between the connecting plates 206 and the right-angled trapezoidal plates 207. The conveyor belt 210 is connected to the outer side of the four groups of belt rollers 209 on the same side, and the conveyor belt 210 is located at the top of the belt conveyor 101. The tops of the two groups of right-angled trapezoidal plates 207 are fixedly connected with the first stepper motor 208, and the output end of the first stepper motor 208 is fixedly connected to the belt roller 209. The first stepper motor 208 is set to drive the belt roller 209 and the conveyor belt 210 to rotate when starting the work. When rotating, the conveyor belt 210 can assist the belt conveyor 101 in conveying the foam plastic, and can also play a role in guiding and centering the foam plastic. Baffles 103 are fixedly connected to both sides of the top of the belt conveyor 101. The baffles 103 are located on one side of the conveyor belt 210. The setting of the baffles 103 can limit the foam plastic conveyed by the belt conveyor 101 to reduce the probability of the foam plastic detaching from the top of the belt conveyor 101.
[0030] In this embodiment, the belt conveyor 101 is a prior art and will not be described in detail herein.
[0031] During use, rotate the worm 110, so that when the worm 110 rotates, it can drive the two-sided worm wheels 109 and the two-sided adjusting screws 105 to rotate synchronously. When the two groups of adjusting screws 105 rotate synchronously, they can drive the two-sided sliding blocks 106 to move up and down synchronously, thereby driving the height-limiting rod 107 and the isolation sleeve 108 to move up and down accordingly, until the distance between the isolation sleeve 108 and the belt conveyor 101 is adjusted to be greater than the height of the foam plastic to be conveyed and lower than twice the height of the foam plastic to be discharged. Then, start the second stepping motor 211, so that the second stepping motor 211 can drive the bidirectional screw 204. When the bidirectional screw 204 starts to work, it can drive the two groups of connecting plates 206 and the conveyor belt 210 to move relatively, until the distance between the two groups of conveyor belts 210 is adjusted to be the same as the width of the foam plastic to be discharged. Then, start the belt conveyor 101, so that after the processed plastic foam falls onto the belt conveyor 101, it can be conveyed by the belt conveyor 101. During the conveying process, the two-sided first stepping motors 208 can be started, so that the two-sided first stepping motors 208 can drive the two-sided belt rollers 209 and the two-sided conveyor belts 210 to rotate relatively. At the same time, the rotation speed of the conveyor belt 210 is the same as the conveying speed of the belt conveyor 101. When the plastic foam passes through the bottom of the isolation sleeve 108, the isolation sleeve 108 can push down the stacked foam plastic to prevent the stacked conveying of the foam plastic. When the foam plastic passes between the two groups of conveyor belts 210, it can be centered by the guiding of the two groups of conveyor belts 210. At the same time, because the rotation speeds of the two groups of conveyor belts 210 are the same as the conveying speed of the belt conveyor 101, the two groups of conveyor belts 210 can assist in the conveying of the foam plastic.
[0032] The above-mentioned embodiments are the preferred embodiments of the present invention, which are only used to conveniently illustrate the present invention and do not impose any form of limitation on the present invention. Any person with ordinary knowledge in the technical field to which the present invention belongs, if within the scope not departing from the technical features proposed by the present invention, makes local changes or modified equivalent embodiments by using the technical content disclosed by the present invention, and does not depart from the technical feature content of the present invention, still belongs to the scope of the technical features of the present invention.
Claims
1. An automatic discharging device for a plastic foam molding machine, characterized in that: include A conveying mechanism (1), the conveying mechanism (1) comprising a belt conveyor (101), the four bottom corners of the belt conveyor (101) being fixedly connected to support columns (102); The guide mechanism (2) comprises a bottom plate (201) fixedly connected to one side of the bottom of the belt conveyor (101), a fixing plate (203) symmetrically fixedly connected to the top of the bottom plate (201), a bidirectional screw (204) rotatably connected between two groups of the fixing plates (203), a second stepper motor (211) fixedly connected to one side of the fixing plate (203), an output end of the second stepper motor (211) fixedly connected to one end of the bidirectional screw (204), and a connecting plate (211) symmetrically threadedly connected to the outer side of the bidirectional screw (204). 206), the bottoms of the two groups of connecting plates (206) are fixedly connected with right-angled trapezoidal plates (207), the four corners of the bottoms of the two groups of right-angled trapezoidal plates (207) are rotatably connected with belt rollers (209), the outer sides of the four groups of belt rollers (209) on the same side are connected with conveyor belts (210) for transmission, the conveyor belt (210) is located at the top of the belt conveyor (101), the tops of the two groups of right-angled trapezoidal plates (207) are fixedly connected with a first stepper motor (208), and the output end of the first stepper motor (208) is fixedly connected to the belt roller (209).
2. The automatic discharging device of a plastic foam molding machine according to claim 1, characterized in that: Baffles (103) are fixedly connected to both sides of the top of the belt conveyor (101), and the baffles (103) are located on one side of the conveyor belt (210).
3. The automatic discharging device of a plastic foam molding machine according to claim 1, characterized in that: Both sides of the belt conveyor (101) are fixedly connected with vertical plates (104), the insides of the two groups of vertical plates (104) are rotatably connected with adjusting screws (105), the outer sides of the two groups of adjusting screws (105) are threadedly connected with sliding blocks (106), the two groups of sliding blocks (106) are respectively slidably connected to the two groups of vertical plates (104), and a limited height rod (107) is fixedly connected between the two groups of sliding blocks (106).
4. The automatic discharging device of a plastic foam molding machine according to claim 3, characterized in that: The outer upper sides of the two groups of adjusting screws (105) are fixedly connected with worm wheels (109), one side of the two groups of worm wheels (109) is meshingly connected with a worm (110), and the worm (110) is rotationally connected to the two groups of vertical plates (104).
5. The automatic discharging device of a plastic foam molding machine according to claim 4, characterized in that: The outer side of the height limiting rod (107) is rotatably connected with an isolation sleeve (108).
6. The automatic discharging device of a plastic foam molding machine according to claim 1, characterized in that: The bottom of the base plate (201) is symmetrically fixedly connected to a support plate (202), and the bottoms of the two groups of support plates (202) are at the same height as the bottoms of the support columns (102).
7. The automatic discharging device of a plastic foam molding machine according to claim 1, characterized in that: Sliding rods (205) are symmetrically fixedly connected between the two groups of fixed plates (203), and the two groups of sliding rods (205) are slidably connected to the two groups of connecting plates (206).
8. The automatic discharging device of a plastic foam molding machine according to claim 1, characterized in that: The two groups of connecting plates (206) are symmetrically and fixedly connected to the opposite sides thereof with reinforcing rib plates (212), and the reinforcing rib plates (212) are fixedly connected to the right-angle trapezoidal plates (207).