Carpet heat transfer printing device
By designing a carpet thermal transfer device including support assembly, moving assembly, removal assembly, hot press assembly, adjustment assembly and flattening assembly, the problems of uneven surface surface and uneven color during hot pressing of carpets in the prior art are solved, and the convenience of rapid carpet removal is achieved.
Patent Information
- Application Number
- CN202421908145.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-08
- Publication Date
- 2025-06-03
- Estimated Expiration
- 2034-08-08
AI Technical Summary
The existing thermal transfer device is difficult to ensure that the surface of the carpet is flat when hot pressing the carpet, and may have problems of wrinkles and uneven colors, and it is not convenient to quickly move out of the transfer area after the hot press is completed.
A carpet thermal transfer device is designed, including a support assembly, a moving assembly, a removal assembly, a hot press assembly, a adjustment assembly and a flattening assembly. Through the collaborative work of these components, the carpet surface can be ensured to be flat and the carpet is easily moved out of the transfer area after the hot press is finished.
It effectively solves the problems of uneven surfaces and uneven colors of the carpet, improves the quality and efficiency of thermal transfer, and simplifies the carpet removal process.
Smart Images
Figure CN222933525U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of thermal transfer devices, and in particular relates to a carpet thermal transfer device. Background Art
[0002] Thermal transfer technology is a common printing technology that transfers patterns or colors from transfer paper to the surface of the carpet through heat pressing, making the patterns colorful and long-lasting with rich texture. In the process of thermal transfer of carpets, due to the large surface area of the carpet, the carpet needs to be smoothed before thermal transfer to avoid wrinkles on the carpet that affect the thermal transfer work. However, when thermal transfer devices in the prior art are performing heat pressing on the carpet, it is difficult to ensure that the surface of the carpet is flat. Sometimes, the wrinkles on the carpet will cause uneven color after heat pressing. After the heat pressing is completed, it is inconvenient to quickly move the carpet out of the transfer area. Utility Model Content
[0003] In order to overcome the problem that the thermal transfer device in the prior art is difficult to ensure the flatness of the carpet surface when hot pressing the carpet, sometimes the carpet wrinkles will appear uneven color after hot pressing, and it is inconvenient to quickly move the carpet out of the transfer area after the hot pressing is completed.
[0004] The technical solution of the utility model is: a carpet heat transfer device, including a supporting component; also including a moving component, a removing component, a hot pressing component, an adjusting component and a flattening component; the supporting component is provided with a moving component for pushing; the right end of the supporting component is provided with a removing component for outputting the carpet; the moving component is provided with a hot pressing component for hot pressing the carpet; the hot pressing component is provided with an adjusting component for adjustment; the adjusting component is provided with a flattening component for smoothing the upper end surface of the carpet.
[0005] Preferably, when in use, the carpet is placed on the supporting assembly, and then the moving assembly is turned on to adjust the position of the hot pressing assembly, the flattening assembly is installed on the adjusting assembly, the adjusting assembly is turned on to adjust the height of the flattening assembly so that the lower end of the flattening assembly fits with the upper end surface of the carpet, and then the adjusting assembly is turned on to move the flattening assembly in the left and right directions, so that the carpet can be flattened, and then the flattening assembly is removed from the adjusting assembly, and the transfer film is placed on the surface of the carpet, and the hot pressing assembly is turned on to transfer the transfer film to the carpet by heat, and then, part of the carpet is manually pulled to be located on the removing assembly, and the removing assembly is turned on to facilitate the carpet on the supporting assembly to be sent out, which solves the problem that the thermal transfer device in the prior art is difficult to ensure the flatness of the carpet surface when hot pressing the carpet, and sometimes the carpet folds will have uneven color after hot pressing, and it is inconvenient to quickly move the carpet out of the transfer area after the hot pressing is completed.
[0006] Preferably, the support assembly includes a supporting plate, a supporting block, a connecting block and limiting holes; supporting blocks are fixedly connected to the four corner edges of the lower end of the supporting plate; a connecting block is fixedly connected between the two supporting blocks; limiting holes are evenly distributed through the front and rear ends of the connecting block, and a carpet is placed on the upper end of the supporting plate for thermal transfer.
[0007] Preferably, the moving assembly includes a first electric cylinder, a moving block, a limiting column, a first U-shaped block and a roller; the rear end of the connecting block is fixedly connected to the first electric cylinder; the front end of the telescopic rod of the first electric cylinder is fixedly connected to the moving block; the rear end of the moving block is fixedly connected to a symmetrical limiting column; the outer wall of the limiting column and the inner wall of the limiting hole are fitted; the lower end of the moving block is fixedly connected to a symmetrical first U-shaped block; rollers are rotatably installed on the inner walls of the left and right ends of the first U-shaped block, and when the position of the moving block needs to be adjusted, the first electric cylinder is turned on to move the moving block back and forth, and at this time the roller rolls on the ground, which can facilitate the quick adjustment of the position of the moving block.
[0008] Preferably, the removal assembly includes a first fixed block, a conveying roller and a motor; the front and rear ends of the supporting plate are fixedly connected with the first fixed blocks; a conveying roller is rotatably installed between the two first fixed blocks; the front end of the first fixed block is fixedly connected with the motor; the rear end of the output shaft of the motor passes through the first fixed block and is fixedly connected to the rotating shaft of the conveying roller. When the carpet that has been thermally transferred needs to be output, part of the carpet is pulled out by hand and placed on the upper end of the conveying roller, and then the motor is turned on to rotate the conveying roller. The conveying roller will drive the carpet on its surface to be output to the right, thereby facilitating the output of the carpet.
[0009] Preferably, the hot pressing assembly includes a support body, a first groove body, a second electric cylinder, a lower pressure plate and a hot pressing plate; the upper end of the movable block is fixedly connected to the support body; the first groove body is penetrated through the front and rear ends of the support body; the upper end of the support body is fixedly connected to the second electric cylinder; the lower end of the telescopic rod of the second electric cylinder penetrates the support body and is fixedly connected to the lower pressure plate; the lower end of the lower pressure plate is fixedly connected to the hot pressing plate, and when it is necessary to perform heat transfer on the carpet placed on the upper end of the supporting plate, the transfer film is first placed on the upper end surface of the carpet, and then the second electric cylinder is turned on so that the lower pressure plate drives the hot pressing plate to move downward, and the hot pressing plate can be turned on to perform heat transfer on the carpet.
[0010] Preferably, the adjusting assembly includes a third electric cylinder, a lifting plate, a rodless cylinder, a second fixing block and a first positioning hole; symmetric third electric cylinders are fixedly connected to the lower inner wall of the first groove body; the upper end of the telescopic rod of the third electric cylinder is fixedly connected to the lifting plate; the upper end of the lifting plate is fixedly connected to the rodless cylinder; the rear end of the slider of the rodless cylinder is fixedly connected to the first positioning hole. When the height of the leveling assembly needs to be adjusted, the leveling assembly is installed on the first positioning hole, and then the third electric cylinder is turned on to adjust the height of the lifting plate, so that the height of the leveling assembly can be adjusted. When the leveling assembly needs to be moved left and right, the rodless cylinder is turned on to make the slider of the rodless cylinder drive the first positioning hole to move, so that the leveling assembly can be driven to move left and right.
[0011] Preferably, the leveling assembly includes a leveling plate, a second U-shaped block, a fourth electric cylinder, a second positioning hole and a handle; a leveling plate is movably arranged above the bearing plate; the front end of the leveling plate is fixedly connected to the second U-shaped block; the upper end of the second U-shaped block is fixedly connected to the fourth electric cylinder; the upper and lower ends of the second U-shaped block are penetrated and provided with the second positioning hole; the inner wall of the second positioning hole and the inner wall of the first positioning hole are in the same plane; the lower end of the telescopic rod of the fourth electric cylinder penetrates through the first positioning hole and extends to the inner wall of the second positioning hole; the upper end of the leveling plate is fixedly connected to the handle; the upper and lower inner walls of the second U-shaped block are attached to the upper and lower ends of the second fixing block. The upper and lower inner walls of the second U-shaped block are placed on the upper and lower ends of the second fixing block, so that the inner wall of the first positioning hole and the inner wall of the second positioning hole are in the same plane. Then the fourth electric cylinder is turned on to make the telescopic rod of the fourth electric cylinder pass through the first positioning hole and the second positioning hole, so that the second U-shaped block can be fixed on the second fixing block. By moving the leveling plate left and right, the upper surface of the carpet can be conveniently leveled.
[0012] The beneficial effects of the present utility model:
[0013] 1. By placing the upper and lower inner walls of the second U-shaped block on the upper and lower ends of the second fixing block, so that the inner wall of the first positioning hole and the inner wall of the second positioning hole are in the same plane, and then turning on the fourth electric cylinder to make the telescopic rod of the fourth electric cylinder pass through the first positioning hole and the second positioning hole, the second U-shaped block can be fixed on the second fixing block. By moving the leveling plate left and right, the upper surface of the carpet can be conveniently leveled, which solves the problem that in the prior art, when the heat transfer device hot presses the carpet, it is difficult to ensure the flatness of the carpet surface, and sometimes the carpet wrinkles will cause uneven colors after hot pressing.
[0014] 2. When the position of the moving block needs to be adjusted, the first electric cylinder is turned on to move the moving block forward and backward. At this time, the roller rolls on the ground, which can facilitate the quick adjustment of the position of the moving block. When the height of the push-flat assembly needs to be adjusted, the push-flat assembly is installed on the first positioning hole, and then the third electric cylinder is turned on to adjust the height of the lifting plate, so that the height of the push-flat assembly can be adjusted. When the push-flat assembly needs to be moved left and right, the rodless cylinder is turned on so that the slider of the rodless cylinder drives the first positioning hole to move, which can drive the push-flat assembly to move left and right, which is convenient for quick adjustment of the height and left and right position of the push-flat assembly;
[0015] 3. When the carpet needs to be output after heat transfer, part of the carpet is pulled out by hand and placed on the upper end of the conveyor roller, and then the motor is turned on to rotate the conveyor roller. The conveyor roller will drive the carpet on its surface to the right, thereby facilitating the output of the carpet. This solves the problem that the thermal transfer device of the prior art is not convenient to quickly move the carpet out of the transfer area after the heat pressing is completed. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 What is shown is a three-dimensional structural schematic diagram of a carpet heat transfer device of the utility model;
[0017] Figure 2 The three-dimensional structure diagram of the support component, the moving component, the removing component and the hot pressing component of the carpet heat transfer device of the utility model is shown;
[0018] Figure 3 What is shown is a three-dimensional structural schematic diagram of a second electric cylinder of a carpet heat transfer device of the utility model;
[0019] Figure 4 What is shown is a schematic diagram of the three-dimensional split structure of the adjustment component and the flattening component of a carpet thermal transfer device of the utility model.
[0020] The marks in the accompanying drawings are: 1-support assembly, 101-carrying plate, 102-support block, 103-connecting block, 104-limiting hole, 2-moving assembly, 201-first electric cylinder, 202-moving block, 203-limiting column, 204-first U-shaped block, 205-roller, 3-removal assembly, 301-first fixed block, 302-conveying roller, 303-motor, 4-hot pressing assembly, 401-support body, 402-first trough body, 403-second electric cylinder, 404-lower pressure plate, 405-hot pressing plate, 5-adjustment assembly, 501-third electric cylinder, 502-lifting plate, 503-rodless cylinder, 504-second fixed block, 505-first positioning hole, 6-pushing assembly, 601-pushing plate, 602-second U-shaped block, 603-fourth electric cylinder, 604-second positioning hole, 605-handle. DETAILED DESCRIPTION
[0021] The utility model is further described below in conjunction with the accompanying drawings and embodiments.
[0022] See also Figure 1 The utility model provides an embodiment: a carpet heat transfer device, including a supporting component 1; also including a moving component 2, a removing component 3, a hot pressing component 4, an adjusting component 5 and a flattening component 6; the supporting component 1 is provided with a moving component 2 for pushing; the right end of the supporting component 1 is provided with a removing component 3 for outputting the carpet; the moving component 2 is provided with a hot pressing component 4 for hot pressing the carpet; the hot pressing component 4 is provided with an adjusting component 5 for adjustment; the adjusting component 5 is provided with a flattening component 6 for smoothing the upper end surface of the carpet.
[0023] See also Figure 2 In this embodiment, the support assembly 1 includes a bearing plate 101, a support block 102, a connecting block 103 and a limiting hole 104; the supporting blocks 102 are fixedly connected to the four corners of the lower end of the bearing plate 101; the connecting block 103 is fixedly connected between the two supporting blocks 102; the front and rear ends of the connecting block 103 are penetrated with uniformly distributed limiting holes 104; the moving assembly 2 includes a first electric cylinder 201, a moving block 202, a limiting column 203, a first U-shaped block 204 and a roller 205; the rear end of the connecting block 103 is fixedly connected to the first electric cylinder 201; the front end of the telescopic rod of the first electric cylinder 201 is fixedly connected to the moving block 202; the rear end of the moving block 202 A symmetrical limiting column 203 is fixedly connected; the outer wall of the limiting column 203 fits with the inner wall of the limiting hole 104; a symmetrical first U-shaped block 204 is fixedly connected to the lower end of the moving block 202; rollers 205 are rotatably installed on the inner walls of the left and right ends of the first U-shaped block 204; the removal component 3 includes a first fixed block 301, a conveying roller 302 and a motor 303; the front and rear ends of the supporting plate 101 are fixedly connected to the first fixed block 301; the conveying roller 302 is rotatably installed between the two first fixed blocks 301; the front end of the first fixed block 301 is fixedly connected to the motor 303; the rear end of the output shaft of the motor 303 passes through the first fixed block 301 and is fixedly connected to the rotating shaft of the conveying roller 302.
[0024] See also Figure 2 and 3 In this embodiment, the hot pressing assembly 4 includes a support body 401, a first groove body 402, a second electric cylinder 403, a lower pressure plate 404 and a hot pressing plate 405; the upper end of the moving block 202 is fixedly connected to the support body 401; the front and rear ends of the support body 401 are penetrated by a first groove body 402; the upper end of the support body 401 is fixedly connected to the second electric cylinder 403; the lower end of the telescopic rod of the second electric cylinder 403 penetrates the support body 401 and is fixedly connected to the lower pressure plate 404; the lower end of the lower pressure plate 404 is fixedly connected to the hot pressing plate 405.
[0025] See alsoFigure 4 In this embodiment, the adjusting assembly 5 includes a third electric cylinder 501, a lifting plate 502, a rodless cylinder 503, a second fixing block 504, and a first positioning hole 505; symmetric third electric cylinders 501 are fixedly connected to the lower inner wall of the first groove body 402; the upper end of the telescopic rod of the third electric cylinder 501 is fixedly connected to a lifting plate 502; the upper end of the lifting plate 502 is fixedly connected to a rodless cylinder 503; the rear end of the slider of the rodless cylinder 503 is fixedly connected to a first positioning hole 505; the flattening assembly 6 includes a flattening plate 601, a second U-shaped block 602, a fourth electric cylinder 603, a second positioning hole 604, and a handle 605; a flattening plate 601 is movably arranged above the bearing plate 101; the front end of the flattening plate 601 is fixedly connected to a second U-shaped block 602; the upper end of the second U-shaped block 602 is fixedly connected to a fourth electric cylinder 603; second positioning holes 604 are formed through the upper and lower ends of the second U-shaped block 602; the inner walls of the second positioning holes 604 and the inner walls of the first positioning hole 505 are in the same plane; the lower end of the telescopic rod of the fourth electric cylinder 603 passes through the first positioning hole 505 and extends to the inner wall of the second positioning hole 604; the upper end of the flattening plate 601 is fixedly connected to a handle 605; the upper and lower inner walls of the second U-shaped block 602 are in contact with the upper and lower ends of the second fixing block 504.
[0026] When working, place a carpet on the upper end of the bearing plate 101, and then place the upper and lower inner walls of the second U-shaped block 602 on the upper and lower ends of the second fixing block 504, so that the inner walls of the first positioning hole 505 and the inner walls of the second positioning hole 604 are in the same plane. Then turn on the fourth electric cylinder 603 so that the telescopic rod of the fourth electric cylinder 603 passes through the first positioning hole 505 and the second positioning hole 604, and the second U-shaped block 602 can be fixed on the second fixing block 504.
[0027] Next, adjust the height of the flattening assembly 6. Turn on the third electric cylinder 501 to adjust the height of the lifting plate 502, and then the height of the flattening assembly 6 can be adjusted. When it is necessary to move the flattening assembly 6 left and right, turn on the rodless cylinder 503 so that the slider of the rodless cylinder 503 drives the first positioning hole 505 to move, and then the flattening assembly 6 can be driven to move left and right, so that the lower end of the flattening plate 601 moves left and right to quickly flatten the upper surface of the carpet.
[0028] Then place the transfer film on the upper surface of the carpet, turn on the second electric cylinder 403 so that the lower pressing plate 404 drives the hot pressing plate 405 to move downward, and turn on the hot pressing plate 405 to perform heat transfer printing on the carpet.
[0029] When it is necessary to output the carpet after heat transfer printing is completed, pull out a part of the carpet by hand and place it on the upper end of the conveying roller 302, and then turn on the motor 303 so that the conveying roller 302 rotates, and the conveying roller 302 will drive the carpet on its surface to be output to the right.
[0030] Through the above steps, when in use, the carpet is placed on the supporting component 1, and then the moving component 2 is opened to adjust the position of the hot pressing component 4, the flattening component 6 is installed on the adjusting component 5, and the adjusting component 5 is opened to adjust the height of the flattening component 6 so that the lower end of the flattening component 6 is in contact with the upper end surface of the carpet, and then the adjusting component 5 is opened to move the flattening component 6 in the left and right directions, so that the carpet can be flattened, and then the flattening component 6 is removed from the adjusting component 5, and the transfer film is placed on the surface of the carpet, and the hot pressing component 4 is opened to transfer the transfer film to the carpet by heat, and then, part of the carpet is manually pulled to be located on the removing component 3, and the removing component 3 is opened to facilitate the carpet on the supporting component 1 to be sent out, which solves the problem that the thermal transfer device in the prior art is difficult to ensure the flatness of the carpet surface when hot pressing the carpet, and sometimes the carpet wrinkles will have uneven color after hot pressing, and it is inconvenient to quickly move the carpet out of the transfer area after the hot pressing is completed.
[0031] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of those skilled in the art without departing from the purpose of the present invention.
Claims
1. A carpet thermal transfer device, comprising a support assembly (1); characterized in that: The invention also comprises a moving component (2), a removal component (3), a hot pressing component (4), an adjustment component (5) and a pushing component (6); the supporting component (1) is provided with a moving component (2) for pushing; the right end of the supporting component (1) is provided with a removal component (3) for outputting the carpet; the moving component (2) is provided with a hot pressing component (4) for hot pressing the carpet; the hot pressing component (4) is provided with an adjustment component (5) for adjustment; The adjusting component (5) is provided with a leveling component (6) for leveling the upper end surface of the carpet.
2. A carpet thermal transfer device according to claim 1, characterized in that: The support assembly (1) comprises a bearing plate (101), a supporting block (102), a connecting block (103) and limiting holes (104); the supporting blocks (102) are fixedly connected at the four corner edges of the lower end of the bearing plate (101); a connecting block (103) is fixedly connected between the two supporting blocks (102); and the limiting holes (104) are evenly distributed through the front and rear ends of the connecting block (103).
3. A carpet thermal transfer device according to claim 2, characterized in that: The moving assembly (2) comprises a first electric cylinder (201), a moving block (202), a limiting column (203), a first U-shaped block (204) and a roller (205); the rear end of the connecting block (103) is fixedly connected to the first electric cylinder (201); the front end of the telescopic rod of the first electric cylinder (201) is fixedly connected to the moving block (202); the rear end of the moving block (202) is fixedly connected to a symmetrical limiting column (203); the outer wall of the limiting column (203) and the inner wall of the limiting hole (104) are fitted; the lower end of the moving block (202) is fixedly connected to a symmetrical first U-shaped block (204); and rollers (205) are rotatably mounted on the inner walls of the left and right ends of the first U-shaped block (204).
4. A carpet thermal transfer device according to claim 2, characterized in that: The removal assembly (3) comprises a first fixed block (301), a conveying roller (302) and a motor (303); the first fixed blocks (301) are fixedly connected to the front and rear ends of the carrier plate (101); a conveying roller (302) is rotatably mounted between the two first fixed blocks (301); the front end of the first fixed block (301) is fixedly connected to the motor (303); the rear end of the output shaft of the motor (303) passes through the first fixed block (301) and is fixedly connected to the rotating shaft of the conveying roller (302).
5. A carpet thermal transfer device according to claim 3, characterized in that: The hot pressing assembly (4) comprises a support body (401), a first slot body (402), a second electric cylinder (403), a lower pressing plate (404) and a hot pressing plate (405); the upper end of the moving block (202) is fixedly connected to the support body (401); the first slot body (402) is penetrated through the front and rear ends of the support body (401); the upper end of the support body (401) is fixedly connected to the second electric cylinder (403); the lower end of the telescopic rod of the second electric cylinder (403) penetrates the support body (401) and is fixedly connected to the lower pressing plate (404); the lower end of the lower pressing plate (404) is fixedly connected to the hot pressing plate (405).
6. A carpet thermal transfer device according to claim 5, characterized in that: The adjustment component (5) comprises a third electric cylinder (501), a lifting plate (502), a rodless air cylinder (503), a second fixing block (504) and a first positioning hole (505); the inner wall of the lower end of the first slot body (402) is fixedly connected to a symmetrical third electric cylinder (501); the upper end of the telescopic rod of the third electric cylinder (501) is fixedly connected to the lifting plate (502); the upper end of the lifting plate (502) is fixedly connected to the rodless air cylinder (503); and the rear end of the slider of the rodless air cylinder (503) is fixedly connected to the first positioning hole (505).
7. A carpet thermal transfer device according to claim 6, characterized in that: The push-flattening assembly (6) comprises a push-flattening plate (601), a second U-shaped block (602), a fourth electric cylinder (603), a second positioning hole (604) and a handle (605); the push-flattening plate (601) is movably arranged above the bearing plate (101); the front end of the push-flattening plate (601) is fixedly connected to the second U-shaped block (602); the upper end of the second U-shaped block (602) is fixedly connected to the fourth electric cylinder (603); the upper and lower ends of the second U-shaped block (602) are fixedly connected to the fourth electric cylinder (603); A second positioning hole (604) is provided through the second positioning hole (604); the inner wall of the second positioning hole (604) and the inner wall of the first positioning hole (505) are in the same plane; the lower end of the telescopic rod of the fourth electric cylinder (603) passes through the first positioning hole (505) and extends to the inner wall of the second positioning hole (604); a handle (605) is fixedly connected to the upper end of the push plate (601); the inner walls of the upper and lower ends of the second U-shaped block (602) are in contact with the upper and lower ends of the second fixed block (504).