Stable asphalt storage tank for asphalt production
By designing an asphalt storage tank with motors, transmission rods and other components, the problem that the asphalt storage tank cannot effectively clean and discharge the remaining asphalt on the inner wall in the prior art is solved, and the asphalt saving and discharge efficiency are improved.
Patent Information
- Application Number
- CN202421388111.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-18
- Publication Date
- 2025-06-03
- Estimated Expiration
- 2034-06-18
AI Technical Summary
Existing asphalt storage tanks cannot effectively clean and discharge the asphalt remaining on the inner wall of the tank body, resulting in low asphalt waste and discharge efficiency.
An asphalt storage tank including a motor, a transmission rod, a second gear, a toothed transmission cylinder, a rotating cylinder, a crossbar and a cleaning rod are designed. Through the synergy of these components, the asphalt remaining on the inner wall of the storage tank can be scraped and discharged.
It effectively saves asphalt, significantly improves the discharge rate of asphalt, and makes the storage of asphalt more uniform and stable through stirring and heating.
Smart Images

Figure CN222934442U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to an asphalt storage tank, in particular to an asphalt storage tank for stable asphalt production, belonging to the technical field of asphalt storage. Background Art
[0002] Asphalt is a dark brown complex mixture composed of hydrocarbon compounds with different molecular weights and their non-metallic derivatives. It is a high-viscosity organic liquid. Asphalt can be mainly extracted from petroleum, coal tar, etc. Asphalt has good waterproofness and adhesiveness and is widely used in road construction, building waterproofing, anti-corrosion projects and other fields. There are also different types and specifications of asphalt to meet different usage requirements and environmental conditions.
[0003] During the production process of asphalt, crude oil or other raw materials containing asphalt are distilled. The heavy residual part obtained after distillation is further processed to extract asphalt. Some modification treatments, quality inspections and adjustments are carried out on the asphalt. Then, the asphalt is stored for standby. When the existing asphalt storage tank discharges asphalt, generally the outlet pipe is opened to directly discharge the discharged asphalt, and it does not have the function of scraping the residual asphalt on the inner wall of the tank. When the asphalt storage tank is cleaned or the asphalt in the tank is discharged, the residual asphalt on the inner wall of the tank cannot be cleaned and discharged, resulting in a large amount of asphalt being wasted, which is not conducive to the discharge of asphalt and greatly reduces the discharge efficiency of asphalt.
[0004] Therefore, it is urgent to improve the asphalt storage tank for stable asphalt production to solve the above existing problems. Content of the Utility Model
[0005] The purpose of the utility model is to provide an asphalt storage tank for stable asphalt production. Through the functions of a motor, a transmission rod, a second gear, a toothed transmission cylinder, a rotating cylinder, a cross bar and a cleaning rod, the residual asphalt on the inner wall of the asphalt storage tank can be scraped, cleaned and discharged, so that asphalt is saved, and the discharge rate of asphalt is greatly improved. Through the rotating blades, the asphalt is stirred, and the cleaning rod blocks the rotating asphalt, making the stirring of the asphalt more sufficient and the heating more uniform, which is more conducive to the use of the asphalt storage tank.
[0006] In order to achieve the above purpose, the technical solution adopted by the utility model is: to provide an asphalt storage tank for stable asphalt production, including a storage tank main body. One end of the storage tank main body is fixedly connected with an upper cover plate and communicated with a feed pipe. The upper surface of the upper cover plate is rotatably connected with a rotating cylinder. One end of the rotating cylinder extends to the lower side of the lower surface of the upper cover plate and is fixedly connected with four cross bars; the four cross bars are evenly distributed at equal angles with respect to the central axis of the rotating cylinder. The other end of the cross bar is fixedly connected with a cleaning rod. One side of the cleaning rod is in contact with the inner wall of the storage tank main body. The other end of the rotating cylinder is fixedly connected with a first gear.
[0007] Preferably, a toothed drive cylinder is engaged with the outer wall of the first gear. A lower step is fixedly connected to one end outer wall of the toothed drive cylinder, and an upper step is fixedly connected to the other end outer wall of the toothed drive cylinder. A support ring is rotatably connected to the outer wall of the toothed drive cylinder, and the upper end of the support ring is in contact with the lower end of the upper step.
[0008] Preferably, two support blocks are fixedly connected to the outer wall of the support ring, and the support blocks are symmetrically distributed about the central axis of the support ring; two cylinders are fixedly connected to the upper surface of the upper cover plate, the two cylinders correspond to the two support blocks one by one, and the output end of the cylinder is fixedly connected to the corresponding support block.
[0009] Preferably, a transmission rod is rotatably connected to the inner wall of the rotating cylinder. A support frame is fixedly connected to the upper surface of the upper cover plate, and a motor is fixedly connected to the end of the support frame far away from the upper cover plate; the output end of the motor is fixedly connected to one end of the transmission rod, and a second gear and an annular limiting plate are fixedly connected to the outer wall of the transmission rod, and the annular limiting plate is located between the second gear and the motor; the outer wall of the second gear is inserted into the inner wall of the toothed drive cylinder.
[0010] Preferably, the other end of the transmission rod extends to the lower side of the lower surface of the upper cover plate, and a plurality of rotating blades are fixedly connected to the outer wall of the transmission rod. The plurality of rotating blades are equidistantly distributed, and two adjacent rotating blades are perpendicularly distributed.
[0011] Preferably, the other end of the storage tank body is fixedly connected with a lower bottom plate and communicated with a discharge pipe. The discharge pipe is located at the central position of the lower bottom plate, and a plurality of support columns are fixedly connected to the lower surface of the lower bottom plate.
[0012] Preferably, a storage tank outer shell is fixedly connected to the outer wall of the storage tank body. A heat preservation layer is connected to the inner wall of the storage tank outer shell, and a heating pipe is arranged between the inner wall of the heat preservation layer and the outer wall of the storage tank body.
[0013] The asphalt storage tank provided by the utility model has a valve connected to the flange at one end of the discharge pipe away from the lower bottom plate to control the discharge of asphalt; the feed pipe allows asphalt to enter the asphalt storage tank for storage; the motor controls the rotation of the transmission rod, and the transmission rod drives the rotating blade to rotate to stir the asphalt in the asphalt storage tank, making the asphalt evenly heated, preventing asphalt precipitation and stratification. When the asphalt storage tank needs to be cleaned before or after the asphalt in the tank is discharged, and the residual asphalt on the inner wall of the storage tank main body needs to be cleaned and discharged; the output end of the cylinder extends to move the support block upward, the support block drives the support ring upward, the support ring drives the upper step and the toothed transmission cylinder upward, controls the motor to drive the transmission rod to rotate slowly, the transmission rod drives the second gear to rotate slowly, and then the toothed transmission cylinder is inserted onto the second gear and rotates slowly with the transmission rod. At this time, the transmission rod drives the first gear to rotate, the first gear drives the rotating cylinder to rotate, the rotating cylinder drives the cross bar to rotate, and the cross bar drives the cleaning rod to rotate to scrape the residual asphalt on the inner wall of the storage tank main body. Subsequently, the residual asphalt on the inner wall of the storage tank main body flows onto the lower bottom plate and is discharged from the discharge pipe. After scraping the asphalt on the inner wall of the storage tank main body is completed, control the motor to stop the rotation of the transmission rod and the second gear. Then, the output end of the cylinder retracts, driving the lower step and the toothed transmission cylinder downward. After the output end of the cylinder is completely retracted, the toothed transmission cylinder and the upper step are completely disengaged from the second gear.
[0014] The beneficial effects of the utility model are as follows: The storage tank main body is heated by the heating pipe, so that the asphalt in the storage tank main body is kept at a constant temperature, preventing the asphalt from hardening or generating harmful gases, ensuring the quality and performance of the asphalt. The heat preservation layer is used to insulate the inside of the asphalt storage tank to reduce heat dissipation and ensure the stability of the asphalt temperature; through the functions of the motor, transmission rod, second gear, toothed transmission cylinder, rotating cylinder, cross bar and cleaning rod, the residual asphalt on the inner wall of the asphalt storage tank can be scraped, cleaned and discharged, so that the asphalt is saved and the discharge rate of the asphalt is greatly improved. Through the rotation of the rotating blade to stir the asphalt and the cleaning rod to block the rotating asphalt, the stirring of the asphalt is more sufficient, the heating is more uniform, which is more conducive to the use of the asphalt storage tank. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a three-dimensional structure diagram provided by the utility model;
[0016] Figure 2 It is a partial cross-sectional view provided by the utility model;
[0017] Figure 3 It is a schematic diagram of the internal structure of the storage tank main body provided by the utility model;
[0018] Figure 4Partial explosion schematic diagram provided by the present utility model.
[0019] In the figure, 1 is the main body of the storage tank; 11 is the upper cover plate; 12 is the feed pipe; 13 is the lower bottom plate; 14 is the discharge pipe; 15 is the support column; 16 is the outer shell of the storage tank; 17 is the heat insulation layer; 18 is the heating pipe; 2 is the rotating cylinder; 21 is the cross bar; 22 is the cleaning rod; 23 is the first gear; 3 is the toothed transmission cylinder; 30 is the lower step; 31 is the upper step; 32 is the support ring; 33 is the support block; 34 is the cylinder; 4 is the transmission rod; 41 is the second gear; 42 is the annular limiting plate; 43 is the motor; 44 is the support frame; 45 is the rotating blade. Specific embodiments
[0020] The following will cooperate with the drawings and embodiments to detail the implementation manners of the present application, so as to fully understand how the present application uses technical means to solve technical problems and achieve the implementation process of technical effects and implement accordingly.
[0021] As Figures 1-4 shown, the asphalt storage tank for stable asphalt production provided in this embodiment includes the main body 1 of the storage tank. One end of the main body 1 of the storage tank is fixedly connected with the upper cover plate 11 and communicated with the feed pipe 12. The upper surface of the upper cover plate 11 is rotatably connected with the rotating cylinder 2. One end of the rotating cylinder 2 extends to the lower side of the lower surface of the upper cover plate 11 and is fixedly connected with four cross bars 21. The four cross bars 21 are evenly distributed at equal angles about the central axis of the rotating cylinder 2. The other end of the cross bar 21 is fixedly connected with the cleaning rod 22. One side of the cleaning rod 22 is in contact with the inner wall of the main body 1 of the storage tank. The other end of the rotating cylinder 2 is fixedly connected with the first gear 23. The outer wall of the first gear 23 is engaged with the toothed transmission cylinder 3. The outer wall of one end of the toothed transmission cylinder 3 is fixedly connected with the lower step 30. The outer wall of the other end of the toothed transmission cylinder 3 is fixedly connected with the upper step 31. The outer wall of the toothed transmission cylinder 3 is rotatably connected with the support ring 32. The upper end of the support ring 32 is in contact with the lower end of the upper step 31. The main body 1 of the storage tank is used to store asphalt. The feed pipe 12 is used for asphalt to enter the asphalt storage tank. The cross bar 21 and the cleaning rod 22 are used to scrape and clean the residual asphalt on the inner wall of the main body 1 of the storage tank, which is beneficial to the saving of asphalt. The first gear 23 is used to drive the rotating cylinder 2 to rotate.
[0022] As Figure 4As shown, two support blocks 33 are fixedly connected to the outer wall of the support ring 32. The support blocks 33 are symmetrically distributed about the central axis of the support ring 32. Two cylinders 34 are fixedly connected to the upper surface of the upper cover plate 11. The two cylinders 34 correspond to the two support blocks 33 one by one. The output end of the cylinder 34 is fixedly connected to the corresponding support block 33. The cylinder 34 is used to move the support block 33 and the support ring 32 upward. The support ring 32 is used to move the toothed transmission cylinder 3, the upper step 31 and the support ring 32 upward, providing support for the insertion of the toothed transmission cylinder 3 into the second gear 41.
[0023] As Figure 4 shown, a transmission rod 4 is rotatably connected to the inner wall of the rotating cylinder 2. A support frame 44 is fixedly connected to the upper surface of the upper cover plate 11. One end of the support frame 44 far from the upper cover plate 11 is fixedly connected to a motor 43. The output end of the motor 43 is fixedly connected to one end of the transmission rod 4. A second gear 41 and an annular limiting plate 42 are fixedly connected to the outer wall of the transmission rod 4. The annular limiting plate 42 is located between the second gear 41 and the motor 43. The outer wall of the second gear 41 is inserted into the inner wall of the toothed transmission cylinder 3. The motor 43 is used to provide driving force, the transmission rod 4 is used to transmit the driving force, and the support frame 44 is used to fixedly support the motor 43.
[0024] As Figure 3 、 4 shown, the other end of the transmission rod 4 extends to the lower side of the lower surface of the upper cover plate 11, and a plurality of rotating blades 45 are fixedly connected to the outer wall of the transmission rod 4. The plurality of rotating blades 45 are equidistantly distributed. Two adjacent rotating blades 45 are perpendicularly distributed. The rotating blades 45 are used to stir the asphalt in the tank, making the asphalt evenly heated.
[0025] As Figure 1 、 2 shown, the other end of the storage tank main body 1 is fixedly connected to a lower bottom plate 13 and communicated with a discharge pipe 14. The discharge pipe 14 is located at the central position of the lower bottom plate 13. A plurality of support columns 15 are fixedly connected to the lower surface of the lower bottom plate 13. A storage tank shell 16 is fixedly connected to the outer wall of the storage tank main body 1. A heat insulation layer 17 is connected to the inner wall of the storage tank shell 16. A heating pipe 18 is arranged between the inner wall of the heat insulation layer 17 and the outer wall of the storage tank main body 1. The heat insulation layer 17 is made of materials such as rock wool and aluminum silicate to reduce heat loss and ensure the stable temperature of the asphalt in the tank. The heating pipe 18 is used to heat and control the temperature of the asphalt in the tank.
[0026] As Figures 1-4As shown in the figure, the principle of the stable asphalt storage tank for asphalt production provided in this embodiment is as follows: When using the asphalt storage tank, a valve is connected to the flange at one end of the discharge pipe 14 away from the lower bottom plate 13 to control the discharge of asphalt. Asphalt enters the asphalt storage tank through the feed pipe 12 for storage. The storage tank body 1 is heated by the heating pipe 18 so that the asphalt in the storage tank body 1 is kept at a constant temperature, preventing the asphalt from hardening or generating harmful gases, and ensuring the quality and performance of the asphalt. The insulation layer 17 is used to insulate the inside of the asphalt storage tank to reduce heat dissipation and ensure the stability of the asphalt temperature. The motor 43 controls the rotation of the transmission rod 4, and the transmission rod 4 drives the rotating blade 45 to rotate to stir the asphalt in the asphalt storage tank, making the asphalt evenly heated and preventing the asphalt from precipitating and stratifying. When the inside of the asphalt storage tank needs to be cleaned before cleaning or after the asphalt in the asphalt storage tank is discharged, the output end of the cylinder 34 extends to move the support block 33 upward. The support block 33 drives the support ring 32 upward, and the support ring 32 drives the upper step 31 and the toothed transmission cylinder 3 upward. The motor 43 is controlled to drive the transmission rod 4 to rotate slowly. The transmission rod 4 drives the second gear 41 to rotate slowly. Subsequently, the toothed transmission cylinder 3 is inserted onto the second gear 41 and rotates slowly with the transmission rod 4. At this time, the transmission rod 4 drives the first gear 23 to rotate, the first gear 23 drives the rotating cylinder 2 to rotate, the rotating cylinder 2 drives the cross bar 21 to rotate, and the cross bar 21 drives the cleaning rod 22 to rotate to scrape the residual asphalt on the inner wall of the storage tank body 1. Subsequently, the residual asphalt on the inner wall of the storage tank body 1 flows onto the lower bottom plate 13 and is discharged through the discharge pipe 14. After scraping the asphalt on the inner wall of the storage tank body 1, the motor 43 is controlled to stop the rotation of the transmission rod 4 and the second gear 41. Then, the output end of the cylinder 34 retracts, driving the lower step 30 and the toothed transmission cylinder 3 downward. After the output end of the cylinder 34 is completely retracted, the toothed transmission cylinder 3 and the upper step 31 are completely disengaged from the second gear 41.
[0027] The above description shows and describes several preferred embodiments of the present invention. However, as mentioned above, it should be understood that the present invention is not limited to the form disclosed herein, should not be regarded as excluding other embodiments, but can be used in various other combinations, modifications and environments, and can be changed within the scope of the inventive concept described herein through the above teachings or the technology or knowledge in related fields. And any changes and modifications made by those skilled in the art without departing from the spirit and scope of the present invention should fall within the protection scope of the appended claims of the present invention.
Claims
1. An asphalt storage tank for stable asphalt production, comprising a storage tank body (1), characterized in that: One end of the storage tank body (1) is fixedly connected to an upper cover plate (11) and is in communication with a feed pipe (12); the upper surface of the upper cover plate (11) is rotatably connected to a rotating cylinder (2); one end of the rotating cylinder (2) extends to the lower side of the lower surface of the upper cover plate (11) and is fixedly connected to four cross bars (21); the four cross bars (21) are evenly distributed at equal angles with respect to the central axis of the rotating cylinder (2); the other end of the cross bar (21) is fixedly connected to a cleaning rod (22); one side of the cleaning rod (22) is in contact with the inner wall of the storage tank body (1); and the other end of the rotating cylinder (2) is fixedly connected to a first gear (23).
2. The asphalt storage tank for stable asphalt production according to claim 1, characterized in that: A toothed transmission cylinder (3) is meshed on the outer wall of the No. 1 gear (23); a lower step (30) is fixedly connected to the outer wall of one end of the toothed transmission cylinder (3); an upper step (31) is fixedly connected to the outer wall of the other end of the toothed transmission cylinder (3); a support ring (32) is rotatably connected to the outer wall of the toothed transmission cylinder (3); the upper end of the support ring (32) is in contact with the lower end of the upper step (31).
3. The asphalt storage tank for stable asphalt production according to claim 2, characterized in that: Two support blocks (33) are fixedly connected to the outer wall of the support ring (32), and the support blocks (33) are symmetrically distributed about the central axis of the support ring (32). Two cylinders (34) are fixedly connected to the upper surface of the upper cover plate (11), and the two cylinders (34) correspond to the two support blocks (33) one by one, and the output end of the cylinder (34) is fixedly connected to the corresponding support block (33).
4. The asphalt storage tank for stable asphalt production according to claim 3, characterized in that: A transmission rod (4) is rotatably connected to the inner wall of the rotating cylinder (2); a support frame (44) is fixedly connected to the upper surface of the upper cover plate (11); an end of the support frame (44) away from the upper cover plate (11) is fixedly connected to a motor (43); an output end of the motor (43) is fixedly connected to one end of the transmission rod (4); a second gear (41) and an annular limiting plate (42) are fixedly connected to the outer wall of the transmission rod (4); the annular limiting plate (42) is located between the second gear (41) and the motor (43); and the outer wall of the second gear (41) is plugged into the inner wall of the toothed transmission cylinder (3).
5. The asphalt storage tank for stable asphalt production according to claim 4, characterized in that: The other end of the transmission rod (4) extends to the lower side of the lower surface of the upper cover plate (11), and a plurality of rotating blades (45) are fixedly connected to the outer wall of the transmission rod (4), the plurality of rotating blades (45) are distributed at equal intervals, and two adjacent rotating blades (45) are distributed perpendicularly.
6. The asphalt storage tank for stable asphalt production according to claim 1, characterized in that: The other end of the storage tank body (1) is fixedly connected to a lower bottom plate (13) and is in communication with a discharge pipe (14); the discharge pipe (14) is located at the center of the lower bottom plate (13); and a plurality of support columns (15) are fixedly connected to the lower surface of the lower bottom plate (13).
7. The asphalt storage tank for stable asphalt production according to claim 6, characterized in that: A storage tank shell (16) is fixedly connected to the outer wall of the storage tank body (1), a heat-insulating layer (17) is connected to the inner wall of the storage tank shell (16), and a heating pipe (18) is provided between the inner wall of the heat-insulating layer (17) and the outer wall of the storage tank body (1).