Threaded multi-wedge belt head roller

Abstract

The utility model relates to the technical field of rollers, and discloses a threaded multi-wedge belt head roller which comprises a rotating shaft, a roller body is installed outside the rotating shaft, external threads are arranged outside the roller body, the external threads are evenly distributed outside the rotating shaft, and multi-wedge belt wheels are fixedly connected to the left side and the right side of the roller body. The outer portions of the two multi-wedge belt wheels are detachably connected with a plurality of spiral bodies, the spiral bodies on the outer portions of the multi-wedge belt wheels are horizontally and evenly distributed, installation sliding grooves are formed in the two multi-wedge belt wheels, and positioning grooves are formed in the two multi-wedge belt wheels. And a plurality of positioning blocks are fixedly connected to the left side and the right side of the exterior of the rotating shaft. According to the utility model, not only is the transmission efficiency effectively improved, but also the equipment can flexibly adjust the axial moving speed of materials according to different industrial application requirements by virtue of the inclination angle design of the spiral body, so that the adaptability and the flexibility of the equipment are enhanced.

Description

Technical Field

[0001] The utility model relates to the technical field of drums, in particular to a threaded multi-wedge belt head drum. Background Technique

[0002] A drum is a common mechanical component, widely used in various industrial and daily life equipment. It usually consists of a cylindrical main body, which can be solid or hollow, and the surface may be smooth, textured or equipped with other special structures to meet the needs of different functions. The main functions of the drum are to support, transmit or change the direction of force, so that it can be used for power transmission, guiding and handling materials, etc. In industry, drums are used in various applications such as conveyor belt systems, printing machinery, textile equipment, etc. to efficiently and stably process a large number of products.

[0003] However, during the use of some existing multi-wedge belt head drums, they can only generate radial forces on the conveyed materials and cannot convey them in the axial direction, and the contact area between the drum and the materials is insufficient, resulting in insufficient friction. Therefore, in view of the above deficiencies, a threaded multi-wedge belt head drum is proposed to solve the above problems. Summary of the Utility Model

[0004] In order to make up for the above deficiencies, the utility model provides a threaded multi-wedge belt head drum, aiming to improve the problems of low transmission efficiency and insufficient adaptability of some multi-wedge belt head drums in the prior art.

[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0006] A threaded multi-wedge belt head drum includes a rotating shaft, a drum body is installed outside the rotating shaft, an external thread is provided on the outside of the drum body, the external thread is evenly distributed outside the rotating shaft, multi-wedge belt wheels are fixedly connected to both the left and right sides of the drum body, a plurality of helicoids are detachably connected to the outside of both multi-wedge belt wheels, the helicoids outside the multi-wedge belt wheels are horizontally and evenly distributed, installation chutes are provided inside both multi-wedge belt wheels, positioning grooves are provided inside both multi-wedge belt wheels, a plurality of positioning blocks are fixedly connected to both the left and right sides of the outside of the rotating shaft, and wear-resistant components are provided on the outside of both the rotating shaft and the helicoids;

[0007] As a further description of the above technical solution:

[0008] The wear-resistant component includes a first wear-resistant coating, the inside of the first wear-resistant coating is fixedly connected to the outside of the drum body, and a second wear-resistant coating is fixedly connected to the outside of each of the plurality of helicoids;

[0009] As a further description of the above technical solution:

[0010] The exterior of the positioning block is arranged inside the positioning groove, and the exterior of the rotating shaft is arranged inside the installation sliding groove;

[0011] As a further description of the above technical solution:

[0012] The rotating shaft is made of stainless steel, and the drum body is made of cast iron;

[0013] As a further description of the above technical solution:

[0014] The multi-wedge belt pulley is made of high-performance synthetic resin;

[0015] As a further description of the above technical solution:

[0016] The wear-resistant coating I is made of tungsten carbide coating;

[0017] As a further description of the above technical solution:

[0018] The wear-resistant coating II is made of ceramic coating;

[0019] As a further description of the above technical solution:

[0020] The inclination angle of the spiral body with respect to the axis of the rotating shaft forms an angle α which is 75° to 105°.

[0021] The present utility model has the following beneficial effects:

[0022] 1. In the present utility model, the external threads provided on the drum body can increase the contact area and friction force with the material, thereby effectively improving the transmission efficiency. At the same time, by means of the design of the inclination angle of the spiral body, the device can flexibly adjust the axial movement speed of the material according to different industrial application requirements, enhancing the adaptability and flexibility of the device.

[0023] 2. In the present utility model, through the cooperation of the multiple positioning blocks on the rotating shaft with the positioning grooves in the multi-wedge belt pulley, and the design of the installation sliding groove, the installation process is greatly simplified. At the same time, the precise docking between the belt pulley and the drum body is ensured, improving the operation accuracy and stability of the whole machine. The wear-resistant components ensure that the entire device can operate stably for a long time in a harsh working environment, reducing the maintenance cost and downtime. Description of the Drawings

[0024] Figure 1 is a perspective view of a threaded multi-wedge head drum proposed by the present utility model;

[0025] Figure 2 is a schematic structural view of the drum body of a threaded multi-wedge head drum proposed by the present utility model;

[0026] Figure 3 For Figure 2 the enlarged view at position A in

[0027] Figure 4 This is a schematic structural diagram of a multi-wedge pulley of a threaded multi-wedge head drum proposed by the present utility model.

[0028] Legend description:

[0029] 1. Rotating shaft; 2. Drum body; 3. External thread; 4. Multi-wedge pulley; 5. Spiral body; 6. Installation chute; 7. Positioning groove; 8. Positioning block; 9. Wear-resistant coating I; 10. Wear-resistant coating II. Specific implementation manners

[0030] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0031] Referring to Figure 1 - Figure 3 In an embodiment provided by the present utility model: a threaded multi-wedge head drum includes a rotating shaft 1, and the material of the rotating shaft 1 is stainless steel, which can provide excellent corrosion resistance and strength to ensure the stability and durability of the rotating shaft 1 during long-term use. It is characterized in that: a drum body 2 is installed outside the rotating shaft 1, and the material of the drum body 2 is cast iron, which not only has good cost-effectiveness but also can withstand relatively high loads. External threads 3 are provided on the outside of the drum body 2, and the external threads 3 are evenly distributed on the outside of the rotating shaft 1. The external threads 3 are evenly distributed along the outside of the rotating shaft 1, which is beneficial to increasing the friction between the drum body 2 and the material and improving the transmission efficiency. Multi-wedge pulleys 4 are fixedly connected to both the left and right sides of the drum body 2, and the material of the multi-wedge pulleys 4 is a high-performance synthetic resin, which provides good wear resistance and elasticity to ensure the long-term durability of the pulley under high-speed operation and high-load conditions. A plurality of spiral bodies 5 are detachably connected to the outside of the two multi-wedge pulleys 4, and the inclination angle of the spiral body 5 with respect to the axis of the rotating shaft 1 forms an angle α of 75° to 105°, which is beneficial to adjusting the axial movement speed of the material in different application scenarios. The spiral bodies 5 on the outside of the multi-wedge pulley 4 are evenly distributed horizontally;

[0032] Referring to Figure 2 - Figure 4, installation chutes 6 are provided inside both of the two multi-wedge belt pulleys 4. The design of the installation chutes 6 here can ensure the smooth installation of this roller. The outer part of the rotating shaft 1 is arranged inside the installation chutes 6. Positioning grooves 7 are provided inside both of the two multi-wedge belt pulleys 4. On both the left and right sides of the outer part of the rotating shaft 1, a plurality of positioning blocks 8 are fixedly connected. The outer parts of the positioning blocks 8 are arranged inside the positioning grooves 7. The design here can achieve the quick docking and installation of the multi-wedge belt pulley 4 through the mutual cooperation of the positioning blocks 8 and the positioning grooves 7. Wear-resistant components are provided on the outer parts of both the rotating shaft 1 and the spiral body 5. The wear-resistant component includes a first wear-resistant coating 9, and the material of the first wear-resistant coating 9 is a tungsten carbide coating. The tungsten carbide coating provides extremely high hardness and wear resistance. The inner part of the first wear-resistant coating 9 is fixedly connected to the outer part of the roller body 2. A second wear-resistant coating 10 is fixedly connected to the outer parts of a plurality of spiral bodies 5. The material of the second wear-resistant coating 10 is a ceramic coating. The ceramic coating not only has high hardness but also excellent thermal stability and chemical stability, thereby protecting the service life of the spiral body 5 in a harsh environment.

[0033] Working principle: First, the roller body 2 is made of cast iron, which has good load-bearing capacity and cost-effectiveness. The external threads 3 provided on its outer part are evenly distributed. Such a design can significantly increase the contact area and friction force between the roller body 2 and the material, thereby improving the transmission efficiency and stability. When the material is placed on the roller, the external threads 3 can effectively grip the surface of the material to prevent sliding and ensure that the material can move smoothly along the predetermined direction. Secondly, the multi-wedge belt pulleys 4 fixedly connected to both the left and right sides of the roller body 2 are made of high-performance synthetic resin material. This material not only provides the necessary wear resistance but also maintains good elasticity, enabling the belt pulley to still have a long service life under high-load and high-speed operating conditions. The design of the multi-wedge belt pulley 4 allows a plurality of spiral bodies 5 to be detachably connected to its outer part. The inclination angle of each spiral body 5 forms an angle of 75° to 105° with the axis of the rotating shaft 1. This can adjust the axial movement speed of the material by changing the angle of the spiral body 5 to adapt to different conveying requirements. In addition, the design of the roller also takes into account easy installation and positioning accuracy. The installation chutes 6 and the positioning grooves 7 provided inside the multi-wedge belt pulley 4 cooperate with the plurality of positioning blocks 8 on the rotating shaft 1. This design not only simplifies the installation process but also ensures the precise docking between the belt pulley and the roller body 2, avoiding deviation during operation. Finally, to further improve the durability of the equipment, wear-resistant components are provided on the outer parts of both the rotating shaft 1 and the spiral body 5, including the first wear-resistant coating 9 with a tungsten carbide coating and the second wear-resistant coating 10 with a ceramic coating. These high-quality coating materials can significantly improve the wear resistance of the components and extend the service life of the equipment in a harsh environment.

[0034] Finally, it should be noted that the above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A threaded multi-V belt head roller, comprising a rotating shaft (1), characterized in that: A roller body (2) is installed on the outside of the rotating shaft (1), and an external thread (3) is provided on the outside of the rotating shaft (1). The external thread (3) is evenly distributed on the outside of the rotating shaft (1). The left and right sides of the roller body (2) are fixedly connected to multi-V belt pulleys (4). The outsides of the two multi-V belt pulleys (4) are detachably connected to a plurality of spiral bodies (5). The spiral bodies (5) on the outside of the multi-V belt pulleys (4) are evenly distributed horizontally. The insides of the two multi-V belt pulleys (4) are provided with mounting grooves (6). The insides of the two multi-V belt pulleys (4) are provided with positioning grooves (7). The left and right sides of the outside of the rotating shaft (1) are fixedly connected to a plurality of positioning blocks (8). The outsides of the rotating shaft (1) and the spiral bodies (5) are both provided with wear-resistant components.

2. A threaded multi-V belt head roller according to claim 1, characterized in that: The wear-resistant component comprises a wear-resistant coating one (9), the interior of the wear-resistant coating one (9) is fixedly connected to the exterior of the drum body (2), and the exteriors of the plurality of spiral bodies (5) are all fixedly connected with a wear-resistant coating two (10).

3. The threaded multi-V belt head roller according to claim 1, characterized in that: The exterior of the positioning block (8) is arranged inside the positioning groove (7), and the exterior of the rotating shaft (1) is arranged inside the installation sliding groove (6).

4. The threaded multi-V belt head roller according to claim 1, characterized in that: The material of the rotating shaft (1) is stainless steel, and the material of the roller body (2) is cast iron.

5. The threaded multi-V belt head roller according to claim 1, characterized in that: The material of the multi-V belt pulley (4) is a high-performance synthetic resin material.

6. A threaded multi-V belt head roller according to claim 2, characterized in that: The material of the wear-resistant coating 1 (9) is tungsten carbide coating.

7. The threaded multi-V belt head roller according to claim 2, characterized in that: The material of the wear-resistant coating 2 (10) is a ceramic coating.

8. The threaded multi-V belt head roller according to claim 1, characterized in that: The angle of inclination of the spiral body (5) and the angle α formed by the axis of the rotating shaft (1) is 75° to 105°.

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