Tray placing device compatible with stock bins of different sizes

Abstract

The utility model discloses a wobble plate device compatible with stock bins of different sizes, which comprises a full stock bin cache feeding assembly, a first section bar, a driving shaft, a driven shaft, a synchronous wheel, a synchronous belt and a driving motor, and the synchronous wheel is fixed on the driving shaft and the driving motor. The automatic width adjusting assembly comprises a belt conveying motor, a key groove shaft, a second profile, an adapter plate, a width adjusting linear guide rail, a key sleeve, a first synchronous wheel and a first synchronous belt, the width adjusting linear guide rail is located on the automatic width adjusting assembly, the adapter plate is fixed to the width adjusting linear guide rail, the second profile is fixed to the width adjusting linear guide rail, and the belt conveying motor is connected with the key groove shaft; the key sleeve is fixed to the end of the second sectional material, one side of the first synchronous wheel is fixed to the key sleeve, the other side of the first synchronous wheel is fixed to the end of the second sectional material, the stock bin lifting assembly is used for supporting the stock bin, and the equidistant tray carrying assembly comprises a tray carrying module, a tray carrying sectional material and a metal plate mounting plate; and the metal plate mounting plate is fixed above the tray carrying sectional material.

Description

Technical Field

[0001] The utility model relates to the technical field of mechanical manufacturing, and particularly relates to a tray placing device compatible with different-sized bins. Background Art

[0002] In automated production, blister trays are usually used to load related products or workpieces to be processed, which facilitates handling and processing. Before processing, the blister trays loaded with products or workpieces to be processed are usually stacked in layers, which is convenient for manual handling and saves storage space.

[0003] However, in the existing situation, some blister trays do not have skirts that facilitate tray separation, and the trays are clamped tightly together, resulting in easy failure of tray separation during production. Moreover, as the height increases, it becomes increasingly difficult for workers to stack and pick up trays manually, resulting in low work efficiency, high labor intensity of workers, and potential safety hazards.

[0004] In view of this, a tray placing device compatible with different-sized bins is proposed from a practical perspective. Summary of the Utility Model

[0005] The purpose of the utility model is to provide a tray placing device compatible with different-sized bins to solve the problems raised in the above background art.

[0006] To achieve the above purpose, the utility model provides the following technical solutions:

[0007] A tray placing device compatible with different-sized bins, characterized by comprising:

[0008] A full-bin buffer loading component, including a first profile, a driving shaft and a driven shaft respectively installed on both sides of the first profile, a synchronous pulley, a synchronous belt, and a driving motor for driving the synchronous pulley and the synchronous belt to rotate. The synchronous pulleys are respectively fixed on the end shafts of the driving shaft and the driving motor, and are connected and rotated through the synchronous belt;

[0009] An automatic width adjustment component, installed on one side of the full-bin buffer loading component, including a belt conveyor motor, a keyway shaft, a second profile, a transfer plate, a width adjustment linear guide rail, a key sleeve, a first synchronous pulley and a first synchronous belt. Multiple groups of width adjustment linear guide rails are located at the four ends of the automatic width adjustment component. The transfer plate is fixed on the width adjustment linear guide rail, the second profile is fixed on the width adjustment linear guide rail, the belt conveyor motor is connected to the keyway shaft, the key sleeve is fixed at the end of the second profile, one side of the first synchronous pulley is fixed on the key sleeve, and the other side is fixed at the end of the second profile;

[0010] A bin lifting component, arranged below the side of the automatic width adjustment component, for lifting the bin to separate it from the full-bin buffer loading component;

[0011] The equidistant tray transfer component is arranged at one end of the automatic width adjustment component and includes a tray transfer module, a tray profile, and a sheet metal mounting plate. The tray profile is fixed above the tray transfer module, and the sheet metal mounting plate is fixed above the tray profile.

[0012] Preferably, it further includes a plastic suction tray positioning component, which includes a vertical plate, a frame plate, a pressing plate, a positioning linear bearing, and a lead screw motor for driving the positioning linear bearing up and down. The pressing plate is fixed on the frame plate, the frame plate is fixed on the two side vertical plates, and the positioning linear bearing is arranged below the frame plate.

[0013] Preferably, the plastic suction tray positioning component further includes a guide shaft, which is arranged in the positioning linear bearing.

[0014] Preferably, it further includes an empty bin outflow component, which is placed below the full bin buffer and feeding component for transporting the empty bin out.

[0015] Preferably, the full bin buffer and feeding component further includes a flat belt, and the driving shaft connects the driven shaft through the flat belt.

[0016] Preferably, the full bin buffer and feeding component further includes a first pair of light sensors.

[0017] Preferably, the full bin buffer and feeding component further includes a scale shaft, a T-shaped bracket, and a ribbed sheet metal. The T-shaped bracket is fixed on the first profile, the scale shaft is installed on the T-shaped bracket, and the ribbed sheet metal is fixed on the scale shaft.

[0018] Preferably, the automatic width adjustment component further includes a positive and negative thread trapezoidal lead screw, a lead screw support and fixing seat, a second synchronous belt, a second synchronous pulley, and a width adjustment motor. The positive and negative thread trapezoidal lead screw is rotationally connected to the adapter plate through a nut. The lead screw support and fixing seat are fixed at both ends of the positive and negative thread trapezoidal lead screw. The second synchronous belt and the second synchronous pulley are installed at one end of the positive and negative thread trapezoidal lead screw, and the width adjustment motor is installed at one end of the second synchronous pulley to drive the second synchronous pulley and the second synchronous belt to rotate.

[0019] Preferably, the bin lifting component includes a mounting bottom plate, a bin support plate arranged on the mounting bottom plate, a lifting linear guide rail, a ball screw, a ball screw support and fixing seat, a lifting synchronous pulley, a lifting synchronous belt, and a motor.

[0020] Preferably, the equidistant tray transfer component further includes a cushion block, a hook tray sheet metal, and a mobilizing sheet metal.

[0021] Advantages of the present utility model: By adding motors to each component, the present utility model uses the motor as the main working method for the entire device. And an automatic width adjustment component is added. After automatically adjusting to the appropriate width, it is applicable to bins of different size specifications, and can flexibly control the moving distance and speed of each part, making the entire device more versatile and flexible, and improving efficiency. Description of the Drawings

[0022] Figure 1 It is a structural diagram of the present utility model;

[0023] Figure 2 It is a structural diagram of the full bin buffer feeding component in the present utility model;

[0024] Figure 3 It is another angle structural diagram of the automatic width adjustment component in the present utility model;

[0025] Figure 4 It is a structural diagram of the bin lifting component in the present utility model;

[0026] Figure 5 It is another angle structural diagram of the bin lifting component in the present utility model;

[0027] Figure 6 It is a structural diagram of the equidistant tray moving component in the present utility model;

[0028] Figure 7 It is a structural diagram of the blister tray positioning component in the present utility model;

[0029] Figure 8 It is a structural diagram of the empty bin outflow component in the present utility model;

[0030] Reference numerals: 1, full bin buffer feeding component; 101, edge guard sheet metal; 102, scale shaft; 103, T-shaped bracket; 104, driving shaft; 105, driven shaft; 106, driving motor; 107, synchronous pulley; 108, synchronous belt; 109, first pair of photoelectric sensors; 110, first profile; 111, flat belt; 2, automatic width adjustment component; 201, belt conveyor motor; 202, keyway shaft; 203, key sleeve; 204, first synchronous pulley; 205, second synchronous pulley; 206, first synchronous belt; 207, second synchronous belt; 208, second profile; 209, adapter plate; 210, second pair of photoelectric sensors; 211, width adjustment linear guide; 212, screw support fixing seat; 213, square thread trapezoidal screw; 214, width adjustment motor; 215, photoelectric sensor; 3, bin lifting component; 301, bin support plate; 302, positioning pin; 303, proximity sensor; 304, lifting linear guide; 305, ball screw; 306, ball screw support fixing seat; 307, mounting base plate; 308, second photoelectric sensor; 309, sensor mounting guide; 310, lifting synchronous pulley; 311, lifting synchronous belt; 312, motor; 4, equidistant tray component; 401, tray module; 402, spacer block; 403, tray profile; 404, hook tray sheet metal; 405, adjustment sheet metal; 406, sheet metal mounting plate; 5, blister tray positioning component; 501, vertical plate; 502, frame plate; 503, pressing plate; 504, screw motor; 505, guide shaft; 506, positioning linear bearing; 6, empty bin outflow component; 601, baffle; 602, second scale shaft; 603, T-shaped bracket; 604, empty bin pair of photoelectric sensors; 605, third profile; 606, second driven shaft; 607, second driving shaft; 608, second flat belt; 609, speed control motor. Detailed implementation

[0031] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0032] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "vertical", "upper", "lower", "horizontal", etc. is based on the orientation or positional relationship shown in the accompanying drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present invention.

[0033] In the description of the present utility model, it should also be noted that unless otherwise clearly specified and defined, the terms "set", "installed", "connected", and "coupled" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0034] Please refer to Figures 1 - 7 , Figures 1 - 7 which schematically shows a tray placing device compatible with bins of different sizes according to the present utility model.

[0035] A tray placing device compatible with bins of different sizes, characterized by comprising:

[0036] A full bin buffer and feeding assembly 1, including a first profile 110, a driving shaft 104 and a driven shaft 105 respectively installed on both sides of the first profile 110, a synchronous pulley 107, a synchronous belt 108, and a driving motor 106 for driving the synchronous pulley 107 and the synchronous belt 108 to rotate. The synchronous pulley 107 is respectively fixed on the end shafts of the driving shaft 104 and the driving motor 106 and is connected by the synchronous belt 108 to rotate;

[0037] An automatic width adjustment assembly 2, installed on one side of the full bin buffer and feeding assembly 1, including a belt conveyor motor 201, a keyway shaft 202, a second profile 208, an adapter plate 209, a width adjustment linear guide 211, a key sleeve 203, a first synchronous pulley 204 and a first synchronous belt 206. Multiple groups of width adjustment linear guides 211 are located at the four ends of the automatic width adjustment assembly 2. The adapter plate 209 is fixed on the width adjustment linear guide 211, the second profile 208 is fixed on the width adjustment linear guide 211, the belt conveyor motor 201 is connected to the keyway shaft 202, the key sleeve 203 is fixed at the end of the second profile 208, one side of the first synchronous pulley 204 is fixed on the key sleeve 203, and the other side is fixed at the end of the second profile 208;

[0038] A bin lifting assembly 3, arranged under the side of the automatic width adjustment assembly 2, for lifting the bin to separate it from the full bin buffer and feeding assembly 1;

[0039] An equidistant tray moving assembly 4, arranged at one end of the automatic width adjustment assembly 2, including a tray moving module 401, a tray moving profile 403, and a sheet metal mounting plate 406. The tray moving profile 403 is fixed above the tray moving module 401, and the sheet metal mounting plate 406 is fixed above the tray moving profile 403.

[0040] Further, it further includes a blister tray positioning component 5. The blister tray positioning component 5 includes a vertical plate 501, a frame plate 502, a pressing plate 503, a positioning linear bearing 506, and a lead screw motor 504 for driving the positioning linear bearing 506 up and down. The pressing plate 503 is fixed on the frame plate 502, the frame plate 502 is fixed on the vertical plates 501 on both sides, and the positioning linear bearing 506 is arranged below the frame plate 502.

[0041] Further, the blister tray positioning component 5 further includes a guide shaft 505, and the guide shaft 505 is arranged in the positioning linear bearing 506.

[0042] Wherein, the lead screw motor 504 is connected to the guide shaft 505 through a connecting piece to drive the guide shaft 505 up and down. A top plate is fixed on the guide shaft 505 for positioning and holding the blister tray.

[0043] Further, it further includes an empty bin outflow component 6. The empty bin outflow component 6 is placed below the full bin buffer feeding component 1 for transporting the empty bin out.

[0044] Wherein, the empty bin outflow component 6 includes a baffle 601, a second scale shaft 602, a T-shaped bracket 603, an empty bin opposed sensor 604, a third profile 605, a second driven shaft 606, a second driving shaft 607, a second flat belt 608, and a speed regulating motor 609. The baffle 601 is fixed on the second scale shaft 602, the second scale shaft 602 is fixed on the T-shaped bracket 603, the T-shaped bracket 603 is fixed on the third profile 605, the second flat belt 608 is connected and fixed through the second driven shaft 606 and the second driving shaft 607, and the second driven shaft 606 and the second driving shaft 607 are fixed on the third profile 605.

[0045] Further, the full bin buffer feeding component 1 further includes a flat belt 111, and the driving shaft 104 connects the driven shaft 105 through the flat belt 111.

[0046] Further, the full bin buffer feeding component 1 further includes a first opposed sensor 109.

[0047] Wherein, the first opposed sensor 109 is used to sense whether the bin is flowing out.

[0048] Further, the full bin buffer feeding component 1 further includes a scale shaft 102, a T-shaped bracket 103, and a baffle sheet metal 101. The T-shaped bracket 103 is fixed on the first profile 110, the scale shaft 102 is installed on the T-shaped bracket 103, and the baffle sheet metal 101 is fixed on the scale shaft 102.

[0049] Furthermore, the automatic width adjustment component 2 further includes a double-start trapezoidal lead screw 213, a lead screw support and fixing base 212, a second synchronous belt 207, a second synchronous pulley 205, and a width adjustment motor 214. The double-start trapezoidal lead screw 213 is rotationally connected to the adapter plate 209 through a nut. The lead screw support and fixing base 212 are fixed at both ends of the double-start trapezoidal lead screw 213. The second synchronous belt 207 and the second synchronous pulley 205 are installed at one end of the double-start trapezoidal lead screw 213. The width adjustment motor 214 is installed at one end of the second synchronous pulley 205 to drive the second synchronous pulley 205 and the second synchronous belt 207 to rotate.

[0050] Among them, the second pair of photoelectric sensors 210 are fixed on the second profile 208.

[0051] Among them, the photoelectric sensor 215 is arranged on the double-start trapezoidal lead screw 213 and is used to sense the positive and negative extremes during rotation.

[0052] Furthermore, the bin lifting component 3 includes a mounting base plate 307, a bin support plate 301 arranged on the mounting base plate 307, a lifting linear guide rail 304, a ball screw 305, a ball screw support and fixing base 306, a lifting synchronous pulley 310, a lifting synchronous belt 311, and a motor 312.

[0053] Among them, the bin lifting component 3 further includes a second photoelectric sensor 308, and the second photoelectric sensor 308 is fixed on the sensor mounting guide rail 309.

[0054] Among them, the bin lifting component 3 further includes a positioning pin 302 and a proximity sensor 303, and both the positioning pin 302 and the proximity sensor 303 are installed on the bin support plate 301.

[0055] Furthermore, the equidistant tray moving component 4 further includes a cushion block 402, a hook tray sheet metal 404, and a moving sheet metal 405.

[0056] Among them, the cushion block 402 is placed above the tray moving module 401, and the hook tray sheet metal 404 and the moving sheet metal 405 are respectively installed on the sheet metal mounting plate 406.

[0057] Advantages of the present utility model:

[0058] By adding motors to each component, the whole device mainly operates with motors, and an automatic width adjustment component 2 is added. After automatically adjusting to the appropriate width, it is applicable to bins of different size specifications, and the moving distance and speed of each part can be flexibly controlled, making the whole device more universal and flexible and improving the efficiency.

[0059] Working principle of the present utility model:

[0060] After the automatic width-adjusting component 2 automatically adjusts to the appropriate width, the silo containing the plates is placed on the full silo cache loading component 1. After the first matching sensor 109 senses it, the drive motor 106 drives it to move and feed the silo onto the automatic width-adjusting component 2. The second matching sensor 210 senses the silo position, sets the conveying starting point, and moves to the position again according to the specifications set in the control system.

[0061] After the silo is in place, the silo lifting component 3 lifts the silo away from the full silo buffer loading component 1, and the automatic width adjustment component 2 opens to avoid the silo from descending;

[0062] Descend to a certain height, equidistant tray moving assembly 4, tray moving module 401 moves into place, silo lifting assembly 3 descends again until the plate contacts the sheet metal mounting plate 406 and lifts the blister plate a little higher, tray moving module 401 moves to hook out the plate and move it to the material taking position;

[0063] The screw motor 504 of the blister plate positioning component 5 lifts the plate hooked out by the equidistant plate moving component 4 and aligns the plate with the pressure plate 503 according to the lifting height set by the control system, waits for the automatic material taking component to take out the material in the plate, puts it back on the sheet metal mounting plate 406, waits for the next plate taking, and transports the empty plate to the next workstation at an equidistant distance. This action is repeated until all the plates in the silo are taken out, and the silo lifting component 3 then lowers the empty silo to the empty silo outflow component 6 for outflow.

[0064] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions. The sentence "includes an element defined by ... does not exclude the existence of other identical elements in the process, method, article or device including the element".

[0065] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A panning device compatible with silos of different sizes, characterized in that: include: A full silo buffer loading assembly comprises a first profile, a driving shaft and a driven shaft respectively mounted on both sides of the first profile, a synchronous wheel, a synchronous belt, and a driving motor for driving the synchronous wheel and the synchronous belt to rotate, wherein the synchronous wheel is respectively fixed to the driving shaft and the terminal shaft of the driving motor and is connected and rotated by the synchronous belt; An automatic width adjustment component is installed on one side of the full bin buffer loading component, comprising a belt conveyor motor, a keyway shaft, a second profile, an adapter plate, a width adjustment linear guide rail, a key sleeve, a first synchronous wheel and a first synchronous belt, a plurality of sets of width adjustment linear guide rails are located at four ends of the automatic width adjustment component, the adapter plate is fixed on the width adjustment linear guide rail, the second profile is fixed on the width adjustment linear guide rail, the belt conveyor motor is connected to the keyway shaft, the key sleeve is fixed on the end of the second profile, one side of the first synchronous wheel is fixed on the key sleeve, and the other side is fixed on the end of the second profile; A silo lifting assembly, disposed at the lower side of the automatic width adjustment assembly, and used to lift the silo and detach it from the full silo buffer loading assembly; The equidistant tray moving assembly is arranged at one end of the automatic width adjustment assembly, and comprises a tray moving module, a tray moving profile and a sheet metal mounting plate. The tray moving profile is fixed above the tray moving module, and the sheet metal mounting plate is fixed above the tray moving profile.

2. A pan-swing device compatible with silos of different sizes according to claim 1, characterized in that: It also includes a blister tray positioning assembly, which includes a vertical plate, a frame plate, a pressure plate, a positioning linear bearing and a screw motor that drives the positioning linear bearing up and down, the pressure plate is fixed to the frame plate, the frame plate is fixed to the vertical plates on both sides, and the positioning linear bearing is arranged below the frame plate.

3. The pan-swinging device compatible with silos of different sizes according to claim 2, characterized in that: The blister tray positioning assembly also includes a guide shaft, and the guide shaft is arranged in a positioning linear bearing.

4. The pan-swinging device compatible with silos of different sizes according to claim 3, characterized in that: It also includes an empty silo outflow component, which is placed below the full silo cache loading component and is used to transport the empty silo out.

5. The pan-swinging device compatible with silos of different sizes according to claim 4, characterized in that: The full bin buffer loading assembly also includes a flat belt, and the driving shaft connects the driven shaft together through the flat belt.

6. The pan-swinging device compatible with silos of different sizes according to claim 5, characterized in that: The full silo buffer loading assembly also includes a first radiation sensor.

7. The pan-swinging device compatible with silos of different sizes according to claim 6, characterized in that: The full bin cache loading assembly also includes a scale shaft, a T-shaped bracket and a side guard sheet metal. The T-shaped bracket is fixed on the first profile, the scale shaft is installed on the T-shaped bracket, and the side guard sheet metal is fixed on the scale shaft.

8. The pan-swinging device compatible with silos of different sizes according to claim 7, characterized in that: The automatic width adjustment component also includes a positive and negative thread trapezoidal screw, a screw support and fixing seat, a second synchronous belt, a second synchronous wheel and a width adjustment motor. The positive and negative thread trapezoidal screw is rotatably connected to the adapter plate through a nut, the screw support and fixing seat is fixed to both ends of the positive and negative thread trapezoidal screw, the second synchronous belt and the second synchronous wheel are installed at one end of the positive and negative thread trapezoidal screw, and the width adjustment motor is installed at one end of the second synchronous wheel to drive the second synchronous wheel and the second synchronous belt to rotate.

9. The pan-swinging device compatible with silos of different sizes according to claim 8, characterized in that: The silo lifting assembly includes a mounting base plate, a silo support plate arranged on the mounting base plate, a lifting linear guide rail, a ball screw, a ball screw support fixing seat, a lifting synchronous wheel, a lifting synchronous belt and a motor.

10. The pan-swinging device compatible with silos of different sizes according to claim 9, characterized in that: The equidistant tray moving assembly also includes a cushion block, a hook tray sheet metal and a mobilizing sheet metal.

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