Tool for conveniently disassembling and assembling parts at high altitude
By designing a tool that includes a hydraulic jack and an adjustable height working platform, the problem of difficulty and danger in high-altitude maintenance operations is solved, and efficient and safe disassembly and assembly of high-altitude components is achieved, reducing safety risks and maintenance costs.
Patent Information
- Application Number
- CN202421889295.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-06
- Publication Date
- 2025-06-03
- Estimated Expiration
- 2034-08-06
AI Technical Summary
During the maintenance of high-altitude mechanical equipment and replacement of parts, maintenance personnel need to carry out high-altitude lifting operations, which are difficult, high risk and low efficiency.
Design a tool that includes a hydraulic jack and a working platform with adjustable height. Through a structure composed of hydraulic jack lifting columns and support rods, it can achieve easy disassembly and assemble high-altitude parts.
The tool is simple in structure, convenient to use and low-priced. It can quickly and safely disassemble and install high-altitude parts, reduce safety risks, avoid bearing damage, save maintenance costs, and improve maintenance efficiency.
Smart Images
Figure CN222935137U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a tool for conveniently disassembling and assembling parts at high altitude, belonging to the technical field of mechanical equipment maintenance tools. Background Art
[0002] In actual production, since some production unit processing equipment is relatively tall and large, when maintaining and replacing mechanical parts of mechanical equipment at high altitude, maintenance personnel need to perform high-altitude hoisting operations, which are difficult and dangerous. In cold rolling pickling and rolling units, continuous annealing units, and galvanizing units, the height of larger equipment such as rolling mills, temper mills, and skin pass mills reaches more than ten meters. It is very difficult to maintain and replace the mechanical parts at the top of these equipment. Maintenance personnel need to work at high altitude several meters above the ground. Due to the lack of a standing place and working suspended in the air, problems such as great operation difficulty, high danger, and low efficiency are caused. To solve the above problems, it is necessary to design a convenient, simple-structured, economical and practical tool mainly used for disassembling and assembling parts at high altitude of rolling mills, temper mills, and skin pass mills in production units. Content of the Utility Model
[0003] The purpose of the utility model is to provide a tool for conveniently disassembling and assembling parts at high altitude. By using a hydraulic jack and a work platform with adjustable height for disassembly and assembly operations, it has a simple structure, is easy to use, and has a low price. It can conveniently and quickly disassemble and install parts at high altitude, reduce safety risks, avoid bearing damage, save maintenance costs, improve the efficiency of maintenance work, and is especially suitable for the maintenance and replacement operations of high-altitude parts of relatively tall and large equipment in cold rolling production units, such as rolling mills, temper mills, and skin pass mills, solving the above problems existing in the background art.
[0004] The technical solution of the utility model is: a tool for conveniently disassembling and assembling parts at high altitude, comprising a hydraulic jack, a work platform, support rods, and cross braces. The hydraulic jack is installed and fixed on the work platform. The hydraulic jack includes a hydraulic lifting column, a hydraulic jack controller, and hydraulic oil pipes. The hydraulic jack controller is connected to the hydraulic lifting column through the hydraulic oil pipes. Four support rods are provided under the work platform, which are respectively fixed at the four corners of the bottom surface of the work platform, are perpendicular to the lower surface of the work platform and are firmly connected. Cross braces are arranged between the support rods. The number of cross braces is more than one. The cross braces are perpendicularly connected to the support rods to connect the support rods into one body.
[0005] The work platform is a rectangular flat plate made of high-strength steel plate.
[0006] The bottom surface of the hydraulic lifting column is provided with a magnetic adsorption structure, and the hydraulic lifting column is adsorbed at any position on the upper surface of the work platform through the magnetic adsorption structure.
[0007] Each of the support rods is composed of more than one section of high-strength aluminum pipe. The diameter of each section of high-strength aluminum pipe gradually increases from top to bottom, and the upper section of high-strength aluminum pipe is inserted into the lower section of high-strength aluminum pipe; each section of high-strength aluminum pipe is provided with a self-locking structure.
[0008] The cross braces are square aluminum pipes. Each cross brace is installed at the top of each section of high-strength aluminum pipe. Every four cross braces form a group, which are horizontally aligned in sequence and connected end to end to form a rectangle.
[0009] The beneficial effects of the present utility model are as follows: By using a hydraulic jack and a work platform with adjustable height for disassembly and assembly operations, it has a simple structure, is convenient to use, and has a low price. It can conveniently and quickly disassemble and install high-altitude parts, reduce safety risks, avoid bearing damage, save maintenance costs, improve the efficiency of maintenance work, and is particularly suitable for the maintenance and replacement of high-altitude parts of relatively tall equipment in cold rolling production units, such as rolling mills, temper mills, skin pass mills, etc. Description of the Drawings
[0010] Figure 1 is a three-dimensional structural schematic diagram of the present utility model;
[0011] Figure 2 is the front view of the present utility model;
[0012] Figure 3 is the usage state diagram of the embodiment of the present utility model;
[0013] In the figure: work platform 1, hydraulic jack controller 2, hydraulic lifting column 3, support rod 4, cross brace 5, hydraulic oil pipe 6, temper mill frame 7, temper mill screw down device 8, ground 9. Detailed Embodiments
[0014] In order to make the purposes, technical solutions, and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below in conjunction with the drawings in the embodiments. Obviously, the described embodiments are a small part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0015] A tool for conveniently disassembling and assembling parts at high altitudes, comprising a hydraulic jack, a working platform 1, support rods 4 and cross braces 5. The hydraulic jack is fixedly installed on the working platform 1. The hydraulic jack includes a hydraulic lifting column 3, a hydraulic jack controller 2 and hydraulic oil pipes 6. The hydraulic jack controller 2 is connected to the hydraulic lifting column 3 through the hydraulic oil pipes 6. Four support rods 4 are provided under the working platform 1, which are respectively fixed at the four corners of the bottom surface of the working platform 1, perpendicular to and firmly connected to the lower surface of the working platform 1. Cross braces 5 are arranged between the support rods 4. The number of cross braces 5 is more than one. The cross braces 5 are vertically connected to the support rods 4 to connect the support rods 4 into one body.
[0016] The working platform 1 is a rectangular flat plate made of high-strength steel plate.
[0017] The bottom surface of the hydraulic lifting column 3 is provided with a magnetic attraction structure, and the hydraulic lifting column 3 is adsorbed at any position on the upper surface of the working platform 1 through the magnetic attraction structure.
[0018] Each support rod 4 is composed of more than one section of high-strength aluminum pipe. The diameter of each section of high-strength aluminum pipe gradually increases from top to bottom, and the upper section of high-strength aluminum pipe is inserted into the lower section of high-strength aluminum pipe. Each section of high-strength aluminum pipe is provided with a self-locking structure.
[0019] The cross braces 5 are square aluminum pipes. Each cross brace 5 is installed at the top of each section of high-strength aluminum pipe. Every four cross braces 5 form a group, which are horizontally aligned in sequence and connected end to end to form a rectangle.
[0020] In practical applications, the whole device is vertically placed on the ground or the equipment platform. The hydraulic lifting column 3 can be placed at any suitable position on the working platform 1 and adsorbed on the upper surface of the working platform 1 through the magnetic attraction structure to ensure that the hydraulic lifting column 3 does not slide during use. The support rods 4 are composed of multiple sections of high-strength aluminum pipes, and the upper section of high-strength aluminum pipe can be completely inserted into the lower section of high-strength aluminum pipe to realize the telescopic folding and adjustable length of the support rods. Each section of high-strength aluminum rod will be self-locked after being fully extended to ensure the fixed length of the support rods. In actual use, the total length of the support rods 4 can be adjusted according to needs. When adjusting, the four support rods 4 will keep synchronous telescoping to ensure the same length of the support rods 4. The cross braces 5 connected to the support rods 4 can ensure that the four support rods 4 are connected into one body, improving the strength and stability of the whole device. After the whole device is placed, the cross braces 5 will be used as a ladder for maintenance personnel. The maintenance personnel can climb up stepping on the cross braces 5 and stand on the cross braces 5 to operate the hydraulic jack controller 2 on the working platform 1 for maintenance operations.
[0021] An embodiment of the present utility model is as follows:
[0022] Such as Figure 3, when replacing the leveling mill screwdown device in the cold rolling continuous annealing unit, after adjusting the height of the support rod 4, place the device directly below the leveling mill screwdown device 8 inside the leveling mill frame 7. The maintenance personnel climb up by stepping on the support rod 4 and rely on the working platform 1 to disassemble and assemble the leveling mill screwdown device 8. Since the leveling mill screwdown device 8 is relatively heavy and cannot be lifted by manpower, the hydraulic lifting column 3 of the hydraulic jack on the working platform 1 can be used to lift and lower the leveling mill screwdown device 8, facilitating the quick completion of the disassembly and assembly work of the leveling mill screwdown device 8.
Claims
1. A tool for facilitating high-altitude disassembly and assembly of parts, characterized by: The invention comprises a hydraulic jack, a working platform (1), a support rod (4) and a cross brace (5), wherein the hydraulic jack is installed and fixed on the working platform (1), the hydraulic jack comprises a hydraulic lifting column (3), a hydraulic jack controller (2) and a hydraulic oil pipe (6), and the hydraulic jack controller (2) is connected to the hydraulic lifting column (3) via the hydraulic oil pipe (6); four support rods (4) are arranged under the working platform (1), which are respectively fixed at four corners of the bottom surface of the working platform (1) and are vertically and firmly connected to the bottom surface of the working platform (1); cross braces (5) are arranged between each support rod (4), the number of the cross braces (5) is more than one, and the cross braces (5) are vertically connected to the support rods (4) to connect each support rod (4) into one.
2. A tool for convenient high-altitude disassembly and assembly of parts according to claim 1, characterized in that: The working platform (1) is a rectangular flat plate made of high-strength steel plate.
3. A tool for convenient high-altitude disassembly and assembly of parts according to claim 1, characterized in that: The bottom surface of the hydraulic lifting column (3) is provided with a magnetic attraction structure, and the hydraulic lifting column (3) is adsorbed at any position on the upper surface of the working platform (1) through the magnetic attraction structure.
4. A tool for facilitating high-altitude disassembly and assembly of parts according to claim 1, characterized in that: Each support rod (4) is composed of more than one section of high-strength aluminum tubes, the diameter of each section of the high-strength aluminum tube increases from top to bottom, and the upper section of the high-strength aluminum tube is inserted into the lower section of the high-strength aluminum tube; each section of the high-strength aluminum tube is provided with a self-locking structure.
5. A tool for convenient high-altitude disassembly and assembly of parts according to claim 4, characterized in that: The cross braces (5) are square aluminum tubes. Each cross brace (5) is installed on the top of each section of high-strength aluminum tube. Each group of four cross braces (5) are horizontally aligned in sequence and connected end to end to form a rectangle.