Micro-arc electrophoresis coating coating device
By designing a microarc electrophoretic coating coating device including abutment, a sky rail conveying line, an electrophoretic pool, a water blowing assembly and a support mechanism, the existing devices are difficult to automatically clean the electrophoretic liquid on the surface of complex-shaped workpieces and the problems of safety hazards, automatic processing of workpieces and liquid recycling are realized, and processing efficiency and safety are improved.
Patent Information
- Application Number
- CN202421658019.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-15
- Publication Date
- 2025-06-03
- Estimated Expiration
- 2034-07-15
AI Technical Summary
It is difficult for existing microarc electrophoresis devices to automatically clean the electrophoretic liquid on the surface of complex-shaped workpieces, and there are safety hazards in high voltage environments, making it difficult to achieve automatic conveying of workpieces and circuit communication.
A microarc electrophoretic coating coating device is designed, including a base, a rail conveying line, an electrophoretic pool, a water blowing assembly and a support mechanism. Through the movement of the push cylinder and mounting frame, the vertical movement and electrophoresis of the workpiece are realized; the water blowing component and the toggle component are used to automatically blow the liquid on the surface of the workpiece and send the liquid back to the electroporation pool to achieve automatic blowing of complex-shaped workpieces.
It realizes automatic cleaning and liquid recycling of complex-shaped workpieces, improves the efficiency and safety of workpiece surface treatment, avoids liquid waste, and reduces safety hazards.
Smart Images

Figure CN222935550U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electrophoresis, in particular to a micro-arc electrophoresis coating coating device. Background Art
[0002] The main principle of micro-arc electrophoresis is to generate instantaneous high temperature and high pressure through arc discharge, so as to oxidize the metal ions on the metal surface and in the electrophoresis fluid to produce a high-quality coating. The coating produced by micro-arc electrophoresis is relatively uniform and fine, and is often used on ships and aviation components.
[0003] For example, Chinese patent CN219824389U discloses a titanium alloy micro-arc oxidation treatment device, which includes a metal mesh for supporting a workpiece and a connecting tube and a conductive sheet for conducting electricity. The electrolyte is poured into the interior of the treatment device body and energized, and the cations in the electrolyte pass through the metal mesh plate and adhere to the surface of the workpiece.
[0004] However, after electrophoresis, the liquid on the surface of the workpiece needs to be cleaned in time, and some workpieces with more complex shapes often have some liquid remaining in their grooves, so it is difficult for the device to automatically clean the liquid on the surface of the workpiece; and there is a high voltage in the electrophoresis process, so it is difficult for the device to automatically transport the workpiece and connect the circuit, which poses a safety hazard.
[0005] Based on this, the utility model designs a micro-arc electrophoretic coating device to solve the above problems. Utility Model Content
[0006] In view of the above-mentioned shortcomings of the prior art, the utility model provides a micro-arc electrophoretic coating device.
[0007] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:
[0008] A micro-arc electrophoretic coating device comprises a base and a ceiling rail conveyor line located above the base;
[0009] An electric pool is arranged on the left side of the base, a moving frame is fixedly installed on the moving end of the overhead rail conveyor line, a push cylinder is fixedly installed in the middle of the moving frame, and a mounting frame is fixedly installed on the output end of the push cylinder; a water blowing assembly is installed on the base, and a supporting mechanism is installed on the mounting frame and the water blowing assembly; a conductive block is fixedly installed on the upper side of the base;
[0010] The support mechanism comprises a support component and a toggle component. The mounting frame is provided with a support component for supporting the workpiece, and the support component and the water blowing component are provided with a toggle component for toggle the support component. The support component is plugged into the conductive block.
[0011] Furthermore, the water blowing assembly includes a water blowing pool, a jet pipe, a water collecting pool and a water pump. A water blowing pool is arranged on the right side of the base, and a water collecting pool is arranged between the water blowing pool and the electric pool, and the water blowing pool is connected to the water collecting pool; two groups of jet pipes connected to the air pump through air pipes are symmetrically fixedly installed on the upper inner wall of the water blowing pool, and the jet ports of the jet pipes are aimed at the workpiece; a water pump is fixedly installed on the outer wall of the water collecting pool, the water inlet of the water pump is connected to the bottom of the water collecting pool through a pipe, and the water outlet of the water pump is connected to the upper side of the electric pool through a pipe.
[0012] Furthermore, the bottom of the water blowing pool is configured as a sloped platform to facilitate the liquid to flow to the water collecting pool.
[0013] Furthermore, the support assembly includes a moving assembly and a fixed assembly, the moving assembly is mounted on a mounting frame, and the fixed assembly is provided in two groups, one group of fixed assemblies is mounted on the mounting frame, and the other group of fixed assemblies is mounted on the moving assembly.
[0014] Furthermore, the movable assembly includes a connecting rod, a rotating rod and a blocking rod, one end of the connecting rod is rotatably connected to the mounting frame, the other end of the connecting rod is rotatably connected to one end of the rotating rod, and the other end of the rotating rod is installed with a fixed assembly; a blocking rod for blocking the rotation of the connecting rod is fixedly installed on the mounting frame, and the blocking rod is located on the lower side of the connecting rod.
[0015] Furthermore, the fixing assembly includes a support rod and a locking block, one end of a support rod is rotatably mounted on the other end of the rotating rod, and one end of the other support rod is rotatably mounted on a side of the mounting frame away from the other end of the rotating rod; the support rod is plugged into the socket; the locking block is hinged at the other end of the support rod; a torsion spring is sleeved on the hinge axis of the locking block and the support rod, and the two elastic feet of the torsion spring are respectively abutted against the support rod and the locking block.
[0016] Furthermore, the support assembly also includes an electrode plate, and the electrode plate is fixedly mounted on the upper end of the mounting frame; the electrode plate is plugged into the conductive block.
[0017] Furthermore, the toggle assembly includes a mounting plate and a guide roller, the mounting plate is fixedly mounted on the end of the rotating rod away from the connecting rod; a plurality of guide rollers are rotatably mounted at equal intervals on the end portion of the upper side of the blowing pool; and the guide rollers are rollingly connected to the mounting plate.
[0018] Compared with the prior art, the utility model has the following beneficial effects:
[0019] The push cylinder pushes the mounting frame to move vertically, thereby driving the workpiece to move vertically through the support assembly until the workpiece is immersed in the liquid in the electrophoresis pool. At this time, the support assembly contacts the conductive block, and the current is transmitted to the workpiece through the conductive block and the support assembly, thereby cooperating with the electrophoresis pool to form a micro-arc oxidation layer on the surface of the workpiece; thereby, there is no current on the workpiece during its movement, thereby improving safety; after the electrophoresis is completed, the push cylinder drives the workpiece to reset through the mounting frame and the support assembly, and the overhead rail conveyor line drives the workpiece to move to the upper side of the water blowing assembly through the moving frame, the push cylinder, the mounting frame and the support assembly. The push cylinder drives the mounting frame to move vertically, thereby driving the support assembly, the toggle assembly and the workpiece setting to move, so that the workpiece moves into the water blowing assembly, and at the same time, the water blowing assembly is started to blow off the liquid on the workpiece. In this process, the support assembly is pushed to rotate by the toggle assembly, thereby driving the workpiece to tilt, so that the liquid carried in the groove of the workpiece falls off; after the liquid accumulates in the water blowing assembly, it is sent back to the electrophoresis pool through the water blowing assembly, thereby realizing automatic water blowing for workpieces with more complex shapes and avoiding liquid waste. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the prior art descriptions are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model, and for ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0021] Figure 1 A three-dimensional micro-arc electrophoretic coating device of the utility model Figure 1 ;
[0022] Figure 2 It is a front view of a micro-arc electrophoretic coating device of the utility model;
[0023] Figure 3 A three-dimensional micro-arc electrophoretic coating device of the utility model Figure 2 ;
[0024] Figure 4 It is a schematic diagram of the workpiece structure;
[0025] Figure 5 is a schematic diagram of the electrothermal pool and its connection structure;
[0026] Figure 6 Schematic diagram of the support rod and its connection structure.
[0027] The numbers in the figure represent:
[0028] 1. Base; 11. Electrophoresis tank; 2. Overhead rail conveyor; 21. Moving frame; 3. Pushing cylinder; 31. Mounting frame; 4. Water blowing assembly; 41. Water blowing tank; 42. Air injection pipe; 43. Sump; 44. Water pump; 5. Support mechanism; 51. Support assembly; 511. Support rod; 512. Link; 513. Rotating rod; 514. Stop bar; 515. Locking block; 516. Electrode plate; 52. Dialing assembly; 521. Mounting plate; 522. Guide roller; 6. Conductive block; 7. Workpiece; 71. Jack. Detailed implementation mode
[0029] To make the objectives, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are some, but not all, of the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0030] The "left", "right", "front", "rear", "upper" and "lower" mentioned in the following description are oriented in the perspective direction of the front view.
[0031] Embodiment 1
[0032] In some embodiments, please refer to the attached drawings of the specification Figures 1-3 , a micro-arc electrophoresis coating device, including a base 1 and an overhead rail conveyor 2 located above the base 1,
[0033] An electrophoresis tank 11 is arranged on the left side of the base 1, a moving frame 21 is fixedly installed at the mobile end of the overhead rail conveyor 2, a pushing cylinder 3 is fixedly installed in the middle of the moving frame 21, and a mounting frame 31 is fixedly installed at the output end of the pushing cylinder 3; a water blowing assembly 4 is installed on the base 1, and a support mechanism 5 is installed on the mounting frame 31 and the water blowing assembly 4; a conductive block 6 is fixedly installed on the upper side of the base 1;
[0034] The support mechanism 5 includes a support assembly 51 and a dialing assembly 52. A support assembly 51 for supporting the workpiece 7 is installed on the mounting frame 31, and a dialing assembly 52 for dialing the support assembly 51 is installed on the support assembly 51 and the water blowing assembly 4; the support assembly 51 is inserted into the conductive block 6.
[0035] In this embodiment, when the micro-arc electrophoretic coating device is working normally, the workpiece 7 is mounted on the support assembly 51, and the overhead rail conveyor line 2 drives the workpiece 7 to move to the upper side of the electrophoretic pool 11 through the moving frame 21, the push cylinder 3, the mounting frame 31 and the support assembly 51, and the push cylinder 3 pushes the mounting frame 31 to move vertically, thereby driving the workpiece 7 to move vertically through the support assembly 51 until the workpiece 7 is immersed in the liquid in the electrophoretic pool 11, at this time, the support assembly 51 is in contact with the conductive block 6, and the current is transmitted to the workpiece 7 through the conductive block 6 and the support assembly 51, thereby cooperating with the electrophoretic pool 11 to form a micro-arc oxidation layer on the surface of the workpiece 7; thereby, there is no current on the workpiece 7 during the movement of the workpiece 7, thereby improving safety; after the electrophoresis is completed, the push cylinder 3 drives the mounting frame 31 and the support assembly 51 to move vertically, thereby driving the workpiece 7 to move vertically, The component 51 drives the workpiece 7 to reset, and the overhead rail conveyor line 2 drives the workpiece 7 to move to the upper side of the water blowing component 4 through the moving frame 21, the pushing cylinder 3, the mounting frame 31 and the supporting component 51. The pushing cylinder 3 pushes the mounting frame 31 to move vertically, thereby driving the supporting component 51, the toggle component 52 and the workpiece 7 to move, so that the workpiece 7 is moved into the water blowing component 4, and the water blowing component 4 is started to blow off the liquid on the workpiece 7. In this process, the supporting component 51 is driven to rotate by the toggle component 52, thereby driving the workpiece 7 to tilt, so that the liquid carried in the groove of the workpiece 7 falls; after the liquid accumulates in the water blowing component 4, it is sent back to the electric pool 11 through the water blowing component 4, thereby realizing automatic water blowing for the workpiece 7 with a more complex shape to avoid liquid waste.
[0036] Embodiment 2
[0037] In some embodiments, Figures 1-6 As shown, as a preferred embodiment of the utility model, the water blowing assembly 4 includes a water blowing pool 41, an air jet pipe 42, a water collecting pool 43 and a water pump 44. The water blowing pool 41 is arranged on the right side of the base 1, and the water collecting pool 43 is arranged between the water blowing pool 41 and the electric pool 11, and the water blowing pool 41 is connected with the water collecting pool 43; two groups of air jet pipes 42 connected with the air pump through air pipes are symmetrically fixedly installed on the upper inner wall of the water blowing pool 41, and the air jet ports of the air jet pipes are aimed at the workpiece 7; a water pump 44 is fixedly installed on the outer wall of the water collecting pool 43, and the water inlet of the water pump 44 is connected with the bottom of the water collecting pool 43 through a pipeline, and the water outlet of the water pump 44 is connected with the upper side of the electric pool 11 through a pipeline;
[0038] The bottom of the water blowing pool 41 is configured as a slope to facilitate the liquid to flow to the water collecting pool 43;
[0039] The support assembly 51 includes a moving assembly and a fixed assembly. The moving assembly is mounted on the mounting frame 31. The fixed assembly is provided with two groups, one group of fixed assemblies is mounted on the mounting frame 31, and the other group of fixed assemblies is mounted on the moving assembly.
[0040] The moving assembly includes a connecting rod 512, a rotating rod 513 and a blocking rod 514. One end of the connecting rod 512 is rotatably connected to the mounting frame 31, and the other end of the connecting rod 512 is rotatably connected to one end of the rotating rod 513. The other end of the rotating rod 513 is installed with a fixed assembly; a blocking rod 514 for blocking the rotation of the connecting rod 512 is fixedly installed on the mounting frame 31, and the blocking rod 514 is located at the lower side of the connecting rod 512;
[0041] The fixing assembly includes a support rod 511 and a locking block 515. One end of one support rod 511 is rotatably mounted on the other end of the rotating rod 513, and one end of the other support rod 511 is rotatably mounted on the side of the mounting frame 31 away from the other end of the rotating rod 513; the support rod 511 is plugged into the socket 71; the locking block 515 is hinged to the other end of the support rod 511; a torsion spring is sleeved on the hinge axis of the locking block 515 and the support rod 511, and two elastic legs of the torsion spring are respectively in contact with the support rod 511 and the locking block 515;
[0042] The support assembly 51 further includes an electrode plate 516, and the electrode plate 516 is fixedly mounted on the upper end of the mounting frame 31; the electrode plate 516 is plugged into the conductive block 6;
[0043] The toggle assembly 52 includes a mounting plate 521 and a guide roller 522 . The mounting plate 521 is fixedly mounted on one end of the rotating rod 513 away from the connecting rod 512 . A plurality of guide rollers 522 are rotatably mounted at equal intervals on the upper end of the blowing pool 41 . The guide rollers 522 are rollingly connected to the mounting plate 521 .
[0044] In this embodiment, when the water blowing assembly 4 and the support mechanism 5 are working properly, in the initial state, the locking block 515 is perpendicular to the support rod 511; rotate the locking block 515 to make the locking block 515 parallel to the support rod 511, and the torsion spring sleeved on the hinge shaft of the locking block 515 and the support rod 511 twists. Subsequently, insert the support rod 511 and the locking block 515 on the mounting bracket 31 into the jack 71 on one side of the workpiece 7, and insert the support rod 511 and the locking block 515 on the rotating rod 513 into the jack 71 on the other side of the workpiece 7; release the locking block 515, and the torsion spring resets to drive the locking block 515 to reset, thereby locking the workpiece 7 through the locking block 515; when above the electrophoresis tank 11, the mounting bracket 31 drives the workpiece 7 to move downward through the support rod 511 and the locking block 515 until the workpiece 7 is immersed in the liquid in the electrophoresis tank 11; at this time, the support rod 511 on the mounting bracket 31 supports one side of the workpiece 7, the connecting rod 512 is blocked by the stop rod 514, and the connecting rod 512 supports the other side of the workpiece 7 through the rotating rod 513 and the support rod 511, improving the support stability; after electrophoresis, the overhead conveyor line 2 drives the push cylinder 3, the mounting bracket 31 and the support rod 511 to move above the water blowing pool 41 through the moving bracket 21. The push cylinder 3 pushes the mounting bracket 31 to move vertically downward until the mounting plate 521 fixedly installed on the rotating rod 513 is blocked by a plurality of guide rollers 522 in the water blowing pool 41; the push cylinder 3 continues to push the mounting bracket 31 downward. At this time, the guide rollers 522 support the rotating rod 513 through the mounting plate 521, thereby driving the workpiece 7 to rotate through the support rod 511, making the workpiece 7 on the side close to the rotating rod 513 rotate upward, so that the liquid in the groove of the workpiece 7 flows out; at the same time, the air spray pipe 42 blows off the liquid on the workpiece 7 through high-pressure air flow; the liquid on the workpiece 7 flows into the water blowing pool 41 and accumulates in the collecting pool 43 through the inclined platform at the bottom of the water blowing pool 41. After there is more liquid in the collecting pool 43, the liquid in the collecting pool 43 is conveyed back into the electrophoresis tank 11 through the water pump 44.
[0045] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some of the technical features; and these modifications or replacements will not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A micro-arc electrophoretic coating device, comprising a base (1) and a ceiling rail conveyor line (2) located above the base (1), characterized in that: An electric pool (11) is arranged on the left side of the base (1); a moving frame (21) is fixedly installed on the moving end of the overhead rail conveyor line (2); a push cylinder (3) is fixedly installed in the middle of the moving frame (21); and a mounting frame (31) is fixedly installed on the output end of the push cylinder (3); a water blowing assembly (4) is installed on the base (1); a supporting mechanism (5) is installed on the mounting frame (31) and the water blowing assembly (4); and a conductive block (6) is fixedly installed on the upper side of the base (1); The support mechanism (5) comprises a support component (51) and a toggle component (52); the support component (51) for supporting the workpiece (7) is mounted on the mounting frame (31); the toggle component (52) for toggle the support component (51) is mounted on the support component (51) and the water blowing component (4); the support component (51) is plugged into the conductive block (6).
2. The micro-arc electrophoretic coating device according to claim 1, characterized in that: The water blowing assembly (4) comprises a water blowing pool (41), an air jet pipe (42), a water collecting pool (43) and a water pump (44). The water blowing pool (41) is arranged on the right side of the base (1), and the water collecting pool (43) is arranged between the water blowing pool (41) and the electric pool (11). The water blowing pool (41) and the water collecting pool (43) are connected. Two groups of air jet pipes (42) connected to the air pump through air pipes are symmetrically fixedly installed on the upper inner wall of the water blowing pool (41), and the air jets of the air jet pipes are aimed at the workpiece (7). The water pump (44) is fixedly installed on the outer wall of the water collecting pool (43), and the water inlet of the water pump (44) is connected to the bottom of the water collecting pool (43) through a pipeline, and the water outlet of the water pump (44) is connected to the upper side of the electric pool (11) through a pipeline.
3. The micro-arc electrophoretic coating device according to claim 2, characterized in that: The bottom of the water blowing pool (41) is arranged as a sloped platform to facilitate the liquid to flow to the water collecting pool (43).
4. The micro-arc electrophoretic coating device according to claim 3, characterized in that: The support assembly (51) comprises a moving assembly and a fixed assembly, wherein the moving assembly is mounted on a mounting frame (31), and the fixed assembly is provided in two groups, one group of fixed assemblies being mounted on the mounting frame (31) and the other group of fixed assemblies being mounted on the moving assembly.
5. The micro-arc electrophoretic coating device according to claim 4, characterized in that: The moving assembly comprises a connecting rod (512), a rotating rod (513) and a blocking rod (514); one end of the connecting rod (512) is rotatably connected to the mounting frame (31); the other end of the connecting rod (512) is rotatably connected to one end of the rotating rod (513); and the other end of the rotating rod (513) is installed with a fixed assembly; a blocking rod (514) for blocking the rotation of the connecting rod (512) is fixedly installed on the mounting frame (31); and the blocking rod (514) is located at the lower side of the connecting rod (512).
6. The micro-arc electrophoretic coating device according to claim 5, characterized in that: The fixing assembly comprises a support rod (511) and a locking block (515); one end of one support rod (511) is rotatably mounted on the other end of the rotating rod (513); one end of the other support rod (511) is rotatably mounted on a side of the mounting frame (31) away from the other end of the rotating rod (513); the support rod (511) is plugged into the insertion hole (71); the locking block (515) is hinged to the other end of the support rod (511); a torsion spring is sleeved on the hinge axis between the locking block (515) and the support rod (511); two elastic legs of the torsion spring are respectively in contact with the support rod (511) and the locking block (515).
7. The micro-arc electrophoretic coating device according to claim 6, characterized in that: The support assembly (51) further comprises an electrode plate (516), and the electrode plate (516) is fixedly mounted on the upper end of the mounting frame (31); The electrode plate (516) is plugged into the conductive block (6).
8. The micro-arc electrophoretic coating device according to claim 7, characterized in that: The toggle assembly (52) comprises a mounting plate (521) and a guide roller (522); the mounting plate (521) is fixedly mounted on an end of the rotating rod (513) away from the connecting rod (512); a plurality of guide rollers (522) are rotatably mounted at equal intervals on the end portion of the upper side of the water blowing pool (41); and the guide rollers (522) are rollingly connected to the mounting plate (521).
Citation Information
Patent Citations
Titanium alloy micro-arc oxidation treatment device
CN219824389U