Pressure-adjustable buffering and pressing device
By designing a pressure adjustable cushioning device including a hydraulic system and a buffering hydraulic cylinder, the problem of irregulating pressure and lack of cushioning in existing equipment is solved, and pressure controllable and product quality improvement is achieved.
Patent Information
- Application Number
- CN202422031229.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-21
- Publication Date
- 2025-06-03
- Estimated Expiration
- 2034-08-21
AI Technical Summary
In the existing wire rope production equipment, the compression device cannot achieve adjustable pressure and lacks buffering, resulting in uncontrollable production process and unstable product quality.
A pressure adjustable buffering and compression device including a through-line mold seat, a through-line mold, a press rod, a lock hook, and a buffer hydraulic cylinder is designed. The device achieves adjustable pressure through a hydraulic system, and the buffering hydraulic cylinder combines spring and hydraulic pressure to provide buffering function.
It realizes controllable pressure, improves work efficiency, simplifies operation, facilitates maintenance, reduces damage to wire ropes and molds, and improves product quality.
Smart Images

Figure CN222935763U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wire rope production equipment, in particular to a pressure-adjustable buffer pressing device. Background Technique
[0002] With the development of the times, wire ropes are used more and more widely. The production of wire rope forming by twisting has to go through multiple steps, including pre-forming, closing and pressing, and straightening.
[0003] During the wire rope twisting process, after the wire rope is closed and formed, its diameter is uneven, and it is necessary to pass through a wire passing die to press and control the wire rope diameter to improve product quality.
[0004] However, the existing pressing devices either have unreadable numerical values or no buffering function, and there are defects such as uncontrollable production processes and unstable product quality. Summary of the Invention
[0005] The technical problem to be solved by the utility model is to provide a pressure-adjustable buffer pressing device with controllable production pressure, high working efficiency, simple and convenient operation, and easy maintenance.
[0006] To achieve the above object, the utility model adopts the following technical solutions:
[0007] A pressure-adjustable buffer pressing device includes a wire passing die seat, a wire passing die, a pressure rod, a locking hook, and a buffer hydraulic cylinder. An opening groove is provided in the middle of the wire passing die seat, and the wire passing die is arranged in the opening groove. Hanging ear one and hanging ear two are respectively connected to both sides of the wire passing die seat. The buffer hydraulic cylinder is arranged above the wire passing die. The buffer hydraulic cylinder is sleeved in the ring sleeve of the pressure rod. One end of the pressure rod is hinged to hanging ear one, one end of the locking hook is hinged to the pressure rod, and the other end of the locking hook is connected to hanging ear two.
[0008] The ring sleeve is bolted to the bottom outer edge of the buffer hydraulic cylinder.
[0009] The buffer hydraulic cylinder includes a cylinder barrel. A sealing cavity is provided in the cylinder barrel. An adjusting plug, a compression spring, and a buffer piston are sequentially arranged in the upper part of the sealing cavity. The adjusting plug is threadedly connected to the cylinder barrel. A piston push rod is arranged in the lower part of the sealing cavity. The bottom end of the piston push rod extends out of the cylinder barrel and is hinged to a pressure block outside the cylinder barrel through a pin shaft. A gland seal is provided at the bottom of the cylinder barrel. Hydraulic oil is injected into the sealing cavity. A pressure gauge is connected to the outer wall of the cylinder barrel of the sealing cavity. A handle is connected to the top of the adjusting plug.
[0010] The wire passing die is of a split symmetrical structure, and a wire passing hole is provided in the middle of the wire passing die.
[0011] One side of the ring sleeve of the pressure rod is connected to a seat plate, and the other side is connected to a support plate. The bottom of the seat plate is hinged to hanging ear one through a pin shaft.
[0012] The described locking hook includes a rod body. One side of the tail end of the rod body is connected to a U-shaped groove plate, and the other side is connected to a hook plate. The U-shaped groove plate is hinged to the pressure rod through a pin shaft, and the hook plate is hung on the hinge shaft on the second hanging ear.
[0013] Compared with the existing technology, the beneficial effects of the present utility model are as follows:
[0014] The pressure rod of the present utility model is hinged with a locking hook that can be quickly disassembled and assembled, which is convenient for replacing the wire passing die and quickly provides a pre-tightening force for the wire passing die. The operation is simple and convenient, facilitating maintenance and saving time.
[0015] The buffer hydraulic cylinder is a combined structure of a spring and a hydraulic pressure, and has a buffer function, which can reduce the damage to the steel wire rope and the die, and improve the product quality.
[0016] A hydraulic pressure gauge is provided on the buffer hydraulic cylinder, and the pressure value can be directly read, making the production pressure controllable and the working efficiency high. Description of the Drawings
[0017] Figure 1 is a perspective view of the present utility model.
[0018] Figure 2 is a structural schematic diagram of the wire passing die seat and the wire passing die.
[0019] Figure 3 is a schematic diagram of the buffer hydraulic cylinder.
[0020] Figure 4 is a sectional view of the buffer hydraulic cylinder.
[0021] Figure 5 is a structural schematic diagram of the pressure rod.
[0022] Figure 6 is a structural schematic diagram of the locking hook.
[0023] In the figure: wire passing die seat 1, wire passing die 2, pressure rod 3, locking hook 4, buffer hydraulic cylinder 5, opening groove 6, first hanging ear 7, second hanging ear 8, ring sleeve 9, hinge shaft 10, rod body 11, U-shaped groove plate 12, hook plate 13, steel wire rope 101. Detailed Embodiments
[0024] In the description of the present utility model, it should be understood that the terms "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first", "second", etc. may explicitly or implicitly include one or more of such features. In the description of the present utility model, unless otherwise specified, the meaning of "a plurality" is more than two.
[0025] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "installation", "connection", and "coupling" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0026] As Figures 1 to 6 shown, a pressure-adjustable buffer pressing device includes a wire passing die base 1, a wire passing die 2, a pressure rod 3, a locking hook 4, a buffer hydraulic cylinder 5. An opening groove 6 is provided in the middle of the wire passing die base 1. The wire passing die 2 is arranged in the opening groove 6. Hanging ears one 7 and hanging ears two 8 are respectively connected to both sides of the wire passing die base 1. The buffer hydraulic cylinder 5 is arranged above the wire passing die 2. The buffer hydraulic cylinder 5 is sleeved in a collar 9 of the pressure rod 3. One end of the pressure rod 3 is hinged to the hanging ear one 7. One end of the locking hook 4 is hinged to the pressure rod 3. The other end of the locking hook 4 is connected to the hanging ear two 8.
[0027] The collar 9 is bolted to the bottom outer edge of the buffer hydraulic cylinder 5.
[0028] The buffer hydraulic cylinder 5 includes a cylinder barrel 51. A sealing cavity is provided in the cylinder barrel 51. An adjusting plug 52, a compression spring 53, and a buffer piston 54 are successively arranged in the upper part of the sealing cavity. The adjusting plug 52 is threadedly connected to the cylinder barrel 51. A piston push rod 55 is arranged in the lower part of the sealing cavity. The bottom end of the piston push rod 55 extends out of the cylinder barrel 51 and is hinged to a pressing block 56 outside the cylinder barrel 51 through a pin shaft. The bottom of the cylinder barrel 51 is sealed by a gland 57. Hydraulic oil 58 is injected into the sealing cavity. A pressure gauge 59 is connected to the outer wall of the cylinder barrel 51 of the sealing cavity. The top of the adjusting plug 52 is connected to a handle 60.
[0029] The wire passing die 2 is a symmetric split structure. A wire passing hole 21 is provided in the middle of the wire passing die.
[0030] One side of the collar 9 of the pressure rod 3 is connected to a seat plate 31, and the other side is connected to a support plate 32. The bottom of the seat plate 31 is hinged to the hanging ear one 7 through a pin shaft.
[0031] The locking hook 4 includes a rod body 11. One side of the tail end of the rod body 11 is connected to a U-shaped groove plate 12, and the other side is connected to a hook plate 13. The U-shaped groove plate 12 is hinged to the pressure rod 3 through a pin shaft. The hook plate 13 is hooked to a hinge shaft 10 on the hanging ear two 8.
[0032] Working process:
[0033] Hook the hook plate 13 of the locking hook 4 to the hinge shaft 10 to make the wire passing die 2 in a pre-compressed state. The wire rope 101 passes through the closed wire passing die 2. Rotate the handle 60. When the adjusting plug 52 is screwed in, the compression spring 53 is stressed, and the buffer piston 54 is pressed down, causing the pressure of the hydraulic system to change. At this time, the pressure gauge 59 intuitively displays the pressure value. Adjust the pressure to the production process range by rotating the handle 60.
[0034] When the diameter of the wire rope 101 is irregular during closing, an upward impact force will be generated when passing through the wire passing die 2. At this time, the buffer hydraulic cylinder 5 that presses the wire passing die 2 is stressed and rebounds. Due to the buffering effect of the buffer hydraulic cylinder 5, the hydraulic cylinder can be protected from damage due to the impact force, and the scratching of the wire passing die 2 on the wire rope 101 can be reduced, thereby improving the product quality.
[0035] To make the purpose, technical solution and technical effects of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below. However, the embodiments described below are only a part of the embodiments of the present utility model, rather than all of the embodiments. Combining the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts fall within the scope of protection of the present utility model.
[0036] Embodiment
[0037] A pressure-adjustable buffer pressing device includes a wire passing die seat 1, a wire passing die 2, a pressure rod 3, a locking hook 4, and a buffer hydraulic cylinder 5. An opening groove 6 is provided in the middle of the wire passing die seat 1, and the wire passing die 2 is arranged in the opening groove 6. The wire passing die 2 is a symmetric split structure, and a wire passing hole 21 is provided in the middle of the wire passing die.
[0038] On both sides of the wire passing die seat 1, an ear 7 and an ear 8 are respectively connected. The buffer hydraulic cylinder 5 is arranged above the wire passing die 2. The buffer hydraulic cylinder 5 is sleeved in the collar 9 of the pressure rod 3. The bottom surface of the collar 9 is connected to the bottom outer edge of the buffer hydraulic cylinder 5 by screws. The buffer hydraulic cylinder 5 includes a cylinder barrel 51. A sealing cavity is provided in the cylinder barrel 51. An adjusting plug 52, a compression spring 53, and a buffer piston 54 are successively arranged from top to bottom in the upper part of the sealing cavity. The adjusting plug 52 is threadedly connected to the cylinder barrel 51, and the top of the adjusting plug 52 is connected to the handle 60. A piston push rod 55 is provided in the lower part of the sealing cavity. The bottom end of the piston push rod 55 extends out of the cylinder barrel 51 and is hinged to a pressure block 56 outside the cylinder barrel 51 through a pin shaft. The bottom of the cylinder barrel 51 is sealed by a gland 57, hydraulic oil 58 is injected into the sealing cavity, and a mounting threaded hole is provided on the side wall of the cylinder barrel. The pressure gauge 59 is installed on the side wall of the cylinder barrel through the mounting threaded hole. Thus, a set of closed hydraulic system with readable values is formed.
[0039] One side of the collar 9 of the pressure rod 3 is connected to a seat plate 31, and the other side is connected to a support plate 32. The bottom of the seat plate 31 is hinged to the ear 7 through a pin shaft.
[0040] The locking hook 4 includes a rod body 11. One side of the tail end of the rod body 11 is connected to a U-shaped groove plate 12, and the other side is connected to a hook plate 13. The U-shaped groove plate 12 is hinged to the pressure rod 3 through a pin shaft, and the hook plate 13 is hooked to the hinge shaft 10 on the second hanging ear 8.
[0041] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and basic spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A pressure-adjustable buffer pressing device, characterized in that: It includes a wire passing die seat, a wire passing die, a pressure rod, a locking hook, a buffer hydraulic cylinder, an open groove is provided in the middle of the wire passing die seat, the wire passing die is arranged in the open groove, the two sides of the wire passing die seat are respectively connected to the first hanging ear and the second hanging ear, the buffer hydraulic cylinder is arranged above the wire passing die, the buffer hydraulic cylinder sleeve is arranged in the ring sleeve of the pressure rod, one end of the pressure rod is hinged to the first hanging ear, one end of the locking hook is hinged to the pressure rod, and the other end of the locking hook is connected to the second hanging ear.
2. The pressure-adjustable buffer pressing device according to claim 1, characterized in that: The ring sleeve is connected with the outer edge of the bottom of the buffer hydraulic cylinder by bolts.
3. The pressure-adjustable buffer pressing device according to claim 1, characterized in that: The buffer hydraulic cylinder includes a cylinder barrel, a sealed chamber is arranged in the cylinder barrel, an adjusting screw plug, a compression spring, a buffer piston, and an adjusting screw plug are sequentially arranged on the upper part of the sealed chamber and are threadedly connected to the cylinder barrel, a piston pressure rod is arranged on the lower part of the sealed chamber, the bottom end of the piston pressure rod extends out of the cylinder barrel and is hinged to the pressure block outside the cylinder barrel through a pin shaft, a pressure cover seal is arranged on the bottom of the cylinder barrel, hydraulic oil is injected into the sealed chamber, a pressure gauge is connected to the outer wall of the cylinder barrel of the sealed chamber, and a handle is connected to the top of the adjusting screw plug.
4. The pressure-adjustable buffer pressing device according to claim 1, characterized in that: The wire passing mold is a split symmetrical structure, and a wire passing hole is arranged in the middle of the wire passing mold.
5. The pressure-adjustable buffer pressing device according to claim 1, characterized in that: One side of the ring sleeve of the pressure rod is connected to the seat plate, and the other side is connected to the support plate. The bottom of the seat plate is hinged with the hanging ear through a pin shaft.
6. The pressure-adjustable buffer pressing device according to claim 1, characterized in that: The lock hook comprises a rod body, one side of the tail end of the rod body is connected to a U-shaped groove plate, and the other side is connected to a hook plate. The U-shaped groove plate and the pressure rod are hinged through a pin shaft, and the hook plate is hung with a hinge shaft on the second hanging ear.