Corrosion-resistant aluminum alloy handrail
By adopting a multi-layer structure design, including aluminum alloy base layer, zinc-aluminum alloy layer, glass fiber mesh layer, epoxy zinc-rich primer layer and fluorocarbon topcoat layer, the problem of aluminum alloy railings being easily corroded in the external environment is solved, significantly improving the corrosion resistance and mechanical strength of the railings, extending their service life and reducing safety hazards.
Patent Information
- Application Number
- CN202421938361.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-09
- Publication Date
- 2025-06-03
- Estimated Expiration
- 2034-08-09
AI Technical Summary
Existing aluminum alloy railings are susceptible to corrosion factors in the external environment, resulting in surface corrosion, oxidation and structural damage, shortening service life and increasing safety hazards.
The corrosion-resistant aluminum alloy railing design adopts a multi-layer structure, including an aluminum alloy base layer, a first functional layer and a second functional layer. The first functional layer consists of a zinc-aluminum alloy layer and a glass fiber mesh layer, and the second functional layer consists of an epoxy zinc-rich primer layer and a fluorocarbon topcoat layer. The corrosion resistance and mechanical strength of the railing are enhanced through the design of these layers.
It effectively delays the corrosion rate of the aluminum alloy base layer, significantly improves the tensile, compressive and bending strength of the railing, and provides excellent corrosion resistance, extends the service life and reduces safety hazards.
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Figure CN222936528U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a corrosion-resistant aluminum alloy railing, belonging to the technical field of aluminum alloy railings. Background Art
[0002] An aluminum alloy railing is a kind of fence structure, and its main construction material is aluminum alloy. It is made through professional processing techniques and is widely used in the periphery of buildings, garden scenic areas, and various public places. Its core function is to provide clear space separation and area demarcation to ensure the orderliness of the space layout. This kind of railing, with the material characteristics of aluminum alloy, meets the basic usage requirements and plays an important role in different environments.
[0003] Since the aluminum alloy railing is directly exposed to the external environment, if its corrosion resistance is poor, it is easily damaged by corrosion factors such as the atmosphere, moisture, acid-base substances, etc., resulting in surface corrosion, oxidation, and even structural damage, greatly shortening its service life. If the structural strength of the aluminum alloy railing is weakened due to corrosion, it may cause the railing to loosen, deform, or even break, increasing the potential safety hazards during use, while destroying its original aesthetics, affecting the overall visual effect, and may cause a burden on the environment due to improper waste treatment.
[0004] Therefore, a corrosion-resistant aluminum alloy railing is proposed. Content of the Utility Model
[0005] In view of this, the utility model provides a corrosion-resistant aluminum alloy railing to solve or alleviate the technical problems existing in the prior art and at least provide a beneficial option.
[0006] The technical solution of the utility model is realized as follows: A corrosion-resistant aluminum alloy railing includes a railing body. A plurality of connecting rods are arranged inside the railing body, and a top plate is arranged at the top of the railing body. The railing body includes an aluminum alloy base layer, a first functional layer, and a second functional layer. The first functional layer includes a zinc-aluminum alloy layer and a fiberglass mesh layer, and the second functional layer includes an epoxy zinc-rich primer layer and a fluorocarbon topcoat layer.
[0007] Further preferably, the first functional layer is arranged on the outer surface of the aluminum alloy base layer, and the second functional layer is arranged on the outer surface of the first functional layer.
[0008] Further preferably, the zinc-aluminum alloy layer is arranged on the outer surface of the aluminum alloy base layer, and the fiberglass mesh layer is arranged on the outer surface of the zinc-aluminum alloy layer.
[0009] Further preferably, the epoxy zinc-rich primer layer is arranged on the outer surface of the fiberglass mesh layer, and the fluorocarbon topcoat layer is arranged on the outer surface of the epoxy zinc-rich primer layer.
[0010] Further preferably, the thicknesses of the epoxy zinc - rich primer layer and the fluorocarbon topcoat layer are the same, and both are 0.9 mm - 1.2 mm.
[0011] Further preferably, a base is provided at the bottom of the railing body, and the railing body, the top plate, the connecting rod and the base are made of the same material.
[0012] Due to the adoption of the above - mentioned technical solutions in the embodiments of the present utility model, it has the following advantages:
[0013] First, the present utility model is provided with a first functional layer including a zinc - aluminum alloy layer and a fiberglass mesh layer. Among them, the sacrificial protection effect of zinc in the zinc - aluminum alloy layer can effectively delay the corrosion rate of the aluminum alloy base layer, and it also has high corrosion resistance, which can further enhance the overall corrosion resistance of the railing body. The fiberglass mesh layer can significantly improve the tensile, compressive and bending strengths of the railing body, and also has excellent corrosion resistance, thereby improving the overall service life.
[0014] Second, the present utility model is provided with a second functional layer including an epoxy zinc - rich primer layer and a fluorocarbon topcoat layer. Among them, the epoxy zinc - rich primer layer contains a high content of zinc powder and has excellent anti - corrosion performance, which can further isolate the contact between the railing body and the corrosive medium. The fluorocarbon topcoat layer has extremely strong weather resistance, can maintain the stability and bright color of the coating for a long time, and can effectively resist the erosion of chemical substances such as acids and alkalis, providing the final anti - corrosion protection for the railing body.
[0015] Third, the present utility model is provided with an aluminum alloy base layer, which not only has excellent mechanical strength but also shows good corrosion resistance, can effectively resist the environmental erosion in daily use, and as the base layer, provides the structural stability and durability required for the railing body.
[0016] The above summary is only for the purpose of the specification and is not intended to be limiting in any way. In addition to the above - described illustrative aspects, embodiments and features, further aspects, embodiments and features of the present utility model will be readily apparent by reference to the drawings and the following detailed description. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following - described drawings are only some embodiments of the present application. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0018] Figure 1 It is a three - dimensional structural schematic diagram of the present utility model;
[0019] Figure 2 Cross-sectional structure schematic diagram of the railing body of the present utility model;
[0020] Figure 3 Schematic diagram of the first functional layer structure of the present utility model;
[0021] Figure 4 Schematic diagram of the second functional layer structure of the present utility model.
[0022] Reference numerals: 1, railing body; 11, aluminum alloy base layer; 12, first functional layer; 1201, zinc aluminum alloy layer; 1202, fiberglass mesh layer; 13, second functional layer; 1301, epoxy zinc-rich primer layer; 1302, fluorocarbon topcoat layer; 2, top plate; 3, connecting rod; 4, base. Detailed description of the specific implementation
[0023] In the following, only some exemplary embodiments are simply described. As those skilled in the art can recognize, the described embodiments can be modified in various different ways without departing from the spirit or scope of the present utility model. Therefore, the drawings and the description are considered to be exemplary in nature rather than restrictive.
[0024] The embodiments of the present utility model will be described in detail below with reference to the drawings.
[0025] Embodiment 1
[0026] As Figures 1-4 shown, the embodiment of the present utility model provides a corrosion-resistant aluminum alloy railing, including a railing body 1. A plurality of connecting rods 3 are arranged inside the railing body 1. A top plate 2 is arranged at the top of the railing body 1. The railing body 1 includes an aluminum alloy base layer 11, a first functional layer 12 and a second functional layer 13. The first functional layer 12 includes a zinc aluminum alloy layer 1201 and a fiberglass mesh layer 1202. The second functional layer 13 includes an epoxy zinc-rich primer layer 1301 and a fluorocarbon topcoat layer 1302. The first functional layer 12 is arranged on the outer surface of the aluminum alloy base layer 11. The second functional layer 13 is arranged on the outer surface of the first functional layer 12. The zinc aluminum alloy layer 1201 is arranged on the outer surface of the aluminum alloy base layer 11. The fiberglass mesh layer 1202 is arranged on the outer surface of the zinc aluminum alloy layer 1201.
[0027] By providing a first functional layer 12 including a zinc-aluminum alloy layer 1201 and a fiberglass mesh layer 1202, wherein the sacrificial protection effect of zinc in the zinc-aluminum alloy layer 1201 can effectively slow down the corrosion rate of the aluminum alloy base layer 11, and it also has high corrosion resistance, which can further enhance the overall corrosion resistance of the railing body 1. The fiberglass mesh layer 1202 can significantly improve the tensile, compressive and bending strengths of the railing body 1, and also has excellent corrosion resistance, thereby increasing the overall service life. By providing the aluminum alloy base layer 11, it not only has excellent mechanical strength, but also exhibits good corrosion resistance, and can effectively resist environmental erosion during daily use. As the base layer, it provides the structural stability and durability required for the railing body 1.
[0028] Example 2
[0029] In one embodiment, an epoxy zinc-rich primer layer 1301 is provided on the outer surface of the fiberglass mesh layer 1202, and a fluorocarbon topcoat layer 1302 is provided on the outer surface of the epoxy zinc-rich primer layer 1301. The epoxy zinc-rich primer layer 1301 and the fluorocarbon topcoat layer 1302 have the same thickness, and the thickness is 0.9 mm - 1.2 mm. A base 4 is provided at the bottom of the railing body 1. The railing body 1, the top plate 2, the connecting rod 3 and the base 4 are made of the same material.
[0030] By providing a second functional layer 13 including an epoxy zinc-rich primer layer 1301 and a fluorocarbon topcoat layer 1302, wherein the epoxy zinc-rich primer layer 1301 contains a high content of zinc powder and has excellent anti-corrosion performance, which can further isolate the contact between the railing body 1 and the corrosive medium. The fluorocarbon topcoat layer 1302 has extremely strong weather resistance, can maintain the stability and bright color of the coating for a long time, and can effectively resist the erosion of chemical substances such as acids and alkalis, providing the final anti-corrosion protection for the railing body 1.
[0031] When the utility model is in operation: by providing a first functional layer 12 including a zinc-aluminum alloy layer 1201 and a fiberglass mesh layer 1202, wherein the sacrificial protection effect of zinc in the zinc-aluminum alloy layer 1201 can effectively delay the corrosion rate of the aluminum alloy base layer 11, and it also has high corrosion resistance, which can further enhance the overall corrosion resistance of the railing body 1. The fiberglass mesh layer 1202 can significantly improve the tensile, compressive and bending strengths of the railing body 1, and also has excellent corrosion resistance, thereby increasing the overall service life. By providing a second functional layer 13 including an epoxy zinc-rich primer layer 1301 and a fluorocarbon topcoat layer 1302, wherein the epoxy zinc-rich primer layer 1301 contains a high content of zinc powder and has excellent anti-corrosion performance, which can further isolate the contact between the railing body 1 and the corrosive medium. The fluorocarbon topcoat layer 1302 has extremely strong weather resistance, can maintain the stability and bright color of the coating for a long time, and can effectively resist the erosion of chemical substances such as acids and alkalis, providing the final anti-corrosion protection for the railing body 1. By providing an aluminum alloy base layer 11, it not only has excellent mechanical strength, but also shows good corrosion resistance, can effectively resist the environmental erosion in daily use, and as a base layer, provides the structural stability and durability required for the railing body 1 (the model of the aluminum alloy base layer 11 in this application is 6061-T6 aluminum alloy).
[0032] The above is only the specific implementation manner of the utility model, but the protection scope of the utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the utility model can easily think of various changes or substitutions thereof, and these should all be covered within the protection scope of the utility model. Therefore, the protection scope of the utility model should be subject to the protection scope of the claims described above.
Claims
1. A corrosion-resistant aluminum alloy railing, comprising a railing body (1), characterized in that: A plurality of connecting rods (3) are arranged on the inner side of the railing body (1), a top plate (2) is arranged on the top of the railing body (1), and the railing body (1) comprises an aluminum alloy base layer (11), a first functional layer (12) and a second functional layer (13), wherein the first functional layer (12) comprises a zinc-aluminum alloy layer (1201) and a glass fiber mesh layer (1202), and the second functional layer (13) comprises an epoxy zinc-rich primer layer (1301) and a fluorocarbon topcoat layer (1302).
2. The corrosion-resistant aluminum alloy railing according to claim 1, characterized in that: The first functional layer (12) is arranged on the outer surface of the aluminum alloy base layer (11), and the second functional layer (13) is arranged on the outer surface of the first functional layer (12).
3. The corrosion-resistant aluminum alloy railing according to claim 1, characterized in that: The zinc-aluminum alloy layer (1201) is arranged on the outer surface of the aluminum alloy base layer (11), and the glass fiber mesh layer (1202) is arranged on the outer surface of the zinc-aluminum alloy layer (1201).
4. The corrosion-resistant aluminum alloy railing according to claim 1, characterized in that: The epoxy zinc-rich primer layer (1301) is arranged on the outer surface of the glass fiber mesh layer (1202), and the fluorocarbon topcoat layer (1302) is arranged on the outer surface of the epoxy zinc-rich primer layer (1301).
5. The corrosion-resistant aluminum alloy railing according to claim 1, characterized in that: The thickness of the epoxy zinc-rich primer layer (1301) and the fluorocarbon topcoat layer (1302) are consistent, and the thickness is 0.9mm-1.2mm.
6. The corrosion-resistant aluminum alloy railing according to claim 1, characterized in that: A base (4) is provided at the bottom of the handrail body (1); the handrail body (1), the top plate (2), the connecting rod (3) and the base (4) are made of the same material.