Movable on-demand function integration device

Abstract

The utility model relates to the technical field of solution detection, and discloses a movable on-demand function integration device, which structurally comprises circulating immersion liquid equipment, a solution tank and a movable integration device, and has the beneficial effects that an ultrasonic generator, a temperature sensor, a solution concentration sensor and the like are integrated together; the movable integrated device is arranged in the solution tank and is movably clamped with the solution tank through the hook piece, so that the movable integrated device can be moved at any time to be used as required and can be moved into other solution tanks needing to be detected, the flexibility of the integrated module in use is improved, and the utilization rate is increased; the direct-current motor drives the ball screw to rotate and then drives the moving seat and the side plate to move on the sliding rail, so that the integrated module can be driven to ascend and descend in the solution tank, the ultrasonic generator, the temperature sensor and the concentration sensor can detect solutions with different depths in the solution tank, and the detection accuracy is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of solution detection, in particular to a movable on-demand function integration device. Background Art

[0002] Immersion surface treatment automation equipment has gradually replaced manual work and is widely used. It is mainly applied to processing scenarios such as electroplating, anodizing, dacromet, cleaning, pickling, etc. Immersion surface treatment is to immerse a certain amount of workpieces in a certain medium solution (such as cleaning agent solution, pickling solution, plating solution, etc.), and through conditions such as tumbling, ultrasonic waves, and temperature, act on the surface of the workpieces, so as to achieve a certain surface treatment effect (such as slag removal, degreasing, rust removal, cleaning, coating adhesion, surface coating oxidation, etc.).

[0003] Based on the above, a surface treatment method often needs to go through multiple different treatments back and forth to achieve the expected effect. During the process of multiple treatments back and forth, since each link is carried out in a different medium solution, multiple solution tanks are required for immersion treatment. When immersing through the solution tank, it is necessary to detect the temperature, concentration, and ultrasonic vibration frequency of the solution in the solution tank. The existing detection method is to install a solution detection module in each solution tank to detect the solution in the tank, which not only lacks flexibility but also greatly increases the cost investment. Summary of the Utility Model

[0004] 1. Technical problems to be solved by the utility model

[0005] Aiming at the problems existing in the prior art, the purpose of the utility model is to provide a movable on-demand function integration device, which has the function of facilitating the mobile detection of the detection module.

[0006] 2. Technical solutions

[0007] To solve the above problems, the utility model adopts the following technical solutions.

[0008] A movable on-demand function integration device, the structure of which includes a circulating immersion device, a solution tank, and a movable integration device. A number of solution tanks are annularly arranged outside the circulating immersion device, and a movable integration device is movably installed in the solution tank.

[0009] As an optimization, the movable integration device includes a mounting plate, a hook, a lifting mechanism, and an integration module. A hook is installed on one side of the mounting plate, a lifting mechanism is installed on the other side of the mounting plate, and an integration module is connected to the lifting mechanism.

[0010] As an optimization, the hook is composed of a U-shaped plate, a fixed seat and a rubber grip. One side of the U-shaped plate is fixed to the mounting plate. A fixed seat is fixed on the top of the U-shaped plate, and a rubber grip is mounted on the fixed seat.

[0011] As an optimization, the integrated module is internally provided with an ultrasonic generator, a temperature sensor and a concentration sensor. The integrated module is connected to the lifting mechanism through a side plate. The ultrasonic generator, the temperature sensor and the concentration sensor are all electrically connected to the circulating immersion liquid device and are individually regulated through a controller.

[0012] As an optimization, the lifting mechanism includes a main frame, a slide rail, a slide seat, a DC motor, a ball screw and a moving seat. Two groups of slide rails are symmetrically arranged on the main frame. A plurality of slide seats are slidably fitted on both groups of slide rails. A DC motor is installed on the top of the main frame. The output end of the DC motor is connected to the ball screw, and a moving seat is slidably fitted on the ball screw.

[0013] As an optimization, the side plate is connected to the moving seat and the slide seat.

[0014] 3. Beneficial effects

[0015] Compared with the prior art, the advantages of the present utility model are as follows:

[0016] (1) For a mobile on-demand function integrated device of the present utility model, by integrating an ultrasonic generator, a temperature sensor, a solution concentration sensor, etc., and movably engaging with a solution tank through a hook member, the mobile integrated device can be moved at any time for on-demand use and moved into other solution tanks that need to be detected, increasing the flexibility of the integrated module during use, improving the utilization rate, and being able to reduce the input cost of the detection module.

[0017] (2) For a mobile on-demand function integrated device of the present utility model, by adding a lifting mechanism to the mobile integrated device, driving the ball screw to rotate by a DC motor, and then driving the moving seat and the side plate to move on the slide rail, the integrated module can be driven to lift in the solution tank, enabling the ultrasonic generator, the temperature sensor and the concentration sensor to detect solutions at different depths in the solution tank, improving the accuracy of detection. Brief description of the drawings

[0018] Figure 1 It is a schematic structural diagram of a mobile on-demand function integrated device of the present utility model;

[0019] Figure 2 It is a schematic structural diagram of the mobile integrated device of the present utility model;

[0020] Figure 3 It is a schematic structural diagram of the hook of the present utility model;

[0021] Figure 4 Structural schematic diagram of the integrated module of the present utility model;

[0022] Figure 5 Structural schematic diagram of the lifting mechanism of the present utility model.

[0023] Reference numerals in the figures: circulating immersion equipment - 1, solution tank - 2, mobile integrated device - 3, mounting plate - 31, hook - 32, lifting mechanism - 33, integrated module - 34, U - shaped plate - 321, fixed seat - 322, rubber grip - 323, ultrasonic generator - 342, temperature sensor - 343, concentration sensor - 344, main frame - 331, slide rail - 332, slide seat - 333, DC motor - 334, ball screw - 335, moving seat - 336. Detailed implementation manners

[0024] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0025] Embodiment:

[0026] Please refer to Figures 1-5 , a mobile on - demand function integrated device, the structure of which includes a circulating immersion equipment 1, a solution tank 2 and a mobile integrated device 3. A plurality of solution tanks 2 are annularly arranged outside the circulating immersion equipment 1, and a mobile integrated device 3 is movably installed in the solution tank 2.

[0027] In this embodiment, the mobile integrated device 3 includes a mounting plate 31, a hook 32, a lifting mechanism 33 and an integrated module 34. A hook 32 capable of placing the mobile integrated device 3 in the solution tank 2 is installed on one side of the mounting plate 31, a lifting mechanism 33 is installed on the other side of the mounting plate 31, and an integrated module 34 capable of detecting the solution inside the solution tank 2 is connected to the lifting mechanism 33.

[0028] In this embodiment, the hook 32 is composed of a U - shaped plate 321, a fixed seat 322 and a rubber grip 323. One side of the U - shaped plate 321 is fixed to the mounting plate 31, a fixed seat 322 is fixed to the top of the U - shaped plate 321, and a rubber grip 323 is installed on the fixed seat 322. The mobile integrated device 3 can be suspended by engaging the U - shaped groove part of the U - shaped plate 321 with the tank body of the solution tank 2, and the rubber grip 323 can facilitate lifting the mobile integrated device 3 by virtue of the rubber material.

[0029] In this embodiment, an ultrasonic generator 342, a temperature sensor 343, and a concentration sensor 344 are built into the integrated module 34. The integrated module 34 is connected to the lifting mechanism 33 through the side plate 341. The ultrasonic generator 342, the temperature sensor 343, and the concentration sensor 344 are all electrically connected to the circulating immersion device 1 and are individually controlled through a controller. The temperature, concentration, and ultrasonic vibration frequency of the solution inside the solution tank 2 can be detected by the ultrasonic generator 342, the temperature sensor 343, and the concentration sensor 344.

[0030] In this embodiment, the lifting mechanism 33 includes a main frame 331, slide rails 332, sliding seats 333, a DC motor 334, a ball screw 335, and a moving seat 336. Two groups of slide rails 332 are symmetrically arranged on the main frame 331. A plurality of sliding seats 333 are slidably fitted on both groups of slide rails 332. A DC motor 334 is installed on the top of the main frame 331. The DC motor 334 is driven by a battery inside the lifting mechanism 33. The output end of the DC motor 334 is connected to the ball screw 335. A moving seat 336 is slidably fitted on the ball screw 335 through a guiding member.

[0031] In this embodiment, the side plate 341 is connected to the moving seat 336 and the sliding seat 333. By driving the ball screw 335 to rotate through the DC motor 334, the moving seat 336 and the side plate 341 are driven to move. When the side plate 341 slides on the sliding seat 333, the sliding seat 333 can play a stabilizing role in the movement of the side plate 341.

[0032] In this embodiment, the control mode of the present invention is controlled through a controller. The control circuit of the controller can be realized by simple programming by those skilled in the art. The provision of power also belongs to the common knowledge in the art. Therefore, the control mode and circuit connection of the present invention will not be explained in detail.

[0033] Working principle: When the circulating immersion device 1 is in use, the U-shaped plate 321 on the hook 32 on one side of the mobile integrated device 3 is engaged with the side wall of the solution tank 2, and the mobile integrated device 3 can be placed in one of the solution tanks 2. Then, with the help of the ultrasonic generator 342, the temperature sensor 343, and the concentration sensor 344 in the integrated module 34 of the integrated device, the temperature, concentration, and ultrasonic vibration frequency of the solution inside the solution tank 2 can be detected, and real-time data display is performed through the control panel on the circulating immersion device 1. Then, the DC motor 334 is driven to rotate the ball screw 335, driving the moving seat 336 and the side plate 341 to move on the slide rails 332, which can drive the integrated module 34 to lift, so that the ultrasonic generator 342, the temperature sensor 343, and the concentration sensor 344 can detect the solution at different depths in the solution tank 2;

[0034] When it is not necessary to detect the solution in the solution tank 2 and it is necessary to increase the capacity inside the tank, the U-shaped plate 321 can be disengaged from the solution tank 2 by lifting it with the rubber grip 323. The mobile integrated device 3 can be taken out and moved into other solution tanks 2 that need to be detected, which increases the flexibility during the use of the integrated module 34 and improves the utilization rate.

[0035] In the description of the present invention, it should be noted that, unless otherwise clearly specified and defined, the terms "connected" and "coupled" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.

[0036] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A mobile on-demand function integrated device, the structure of which comprises a circulating immersion device (1), a plurality of solution tanks (2) arranged in an array outside the circulating immersion device (1), and a mobile integrated device (3) movably installed in the solution tanks (2); Features: The mobile integrated device (3) comprises a mounting plate (31), a hook (32) located on one side of the mounting plate (31), a lifting mechanism (33) provided on the other side of the mounting plate (31), and an integrated module (34) located on the lifting mechanism (33); The integrated module (34) is equipped with an ultrasonic generator (342), a temperature sensor (343) and a concentration sensor (344); The lifting mechanism (33) comprises a main frame (331), two groups of slide rails (332) arranged on the main frame (331), a slide seat (333) for slidingly cooperating with the two groups of slide rails (332), a DC motor (334) located on the top of the main frame (331), a ball screw (335) arranged on the output end of the DC motor (334), and a moving seat (336) for slidingly cooperating with the ball screw (335).

2. A mobile on-demand function integration device according to claim 1, characterized in that: The hook (32) is composed of a U-shaped plate (321), a fixing seat (322) and a rubber grip (323); the fixing seat (322) is fixed on the top of the U-shaped plate (321), and the rubber grip (323) is installed on the fixing seat (322).

3. The mobile on-demand function integration device according to claim 1, characterized in that: The integrated module (34) is connected to the lifting mechanism (33) via a side plate (341).

4. The mobile on-demand function integration device according to claim 3, characterized in that: The side plate (341) is connected to the movable seat (336) and the sliding seat (333).

5. The mobile on-demand function integration device according to claim 1, characterized in that: The ultrasonic generator (342), the temperature sensor (343) and the concentration sensor (344) are all electrically connected to the circulating immersion device (1) and are individually regulated by a controller.

6. The mobile on-demand function integration device according to claim 2, characterized in that: One side of the U-shaped plate (321) is fixed to the mounting plate (31).

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