Power supply module with multiple protection structures

By designing multiple protection structures in the power supply module, including a fuse, a voltage overload protection module and a current overload protection module, the problem of excessive current and voltage due to grid fluctuations is solved, and effective protection of electrical appliances and the reliability of the power supply module is improved.

CN222940694UActive Publication Date: 2025-06-03DONGGUAN BIDIRECTIONAL ELECTRONIC IND CO LTD
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Patent Information

Application Number
CN202421718505.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-19
Publication Date
2025-06-03
Estimated Expiration
2034-07-19

AI Technical Summary

Technical Problem

Existing power modules are susceptible to grid fluctuations when used, resulting in damage to internal components of the power supply, which in turn causes excessive current and voltage to damage electrical appliances.

Method used

A power module with multiple protection structures is designed, including a fuse, a voltage overload protection module, a current overload protection module and a heat dissipation hole. These protection measures are used to prevent the power module from being damaged due to grid fluctuations.

Benefits of technology

Through the multiple protection structure, it can effectively prevent excessive current and voltage problems caused by the power supply module due to grid fluctuations, avoid electrical damage, and the fuse of the fuse can be easily replaced after it is blown, extending the service life of the power supply module.

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Abstract

The utility model discloses a power supply module with a multi-protection structure, which comprises a top cover, a protection box, heat dissipation holes and a power supply output interface, a mainboard is fixed in the protection box through screws, a limiting frame is fixed on one side of the mainboard, a spring is connected with one side in the limiting frame, a protector is placed in the limiting frame, and the power supply output interface is connected with the protection box. A top cover is fixed to the top of the protection box, a control switch is arranged on one side of the exterior of the protection box, a power input interface is formed in the side, close to the control switch, of the exterior of the top cover, and supporting feet are fixed to the bottom of the protection box. According to the utility model, when the intensity of passing voltage and current is too large, the fuse in the protector is fused, so that an internal circuit is cut off, and after the fuse in the protector is fused, the protector can be conveniently taken out for replacement, so that the power supply module is prevented from causing damage to an electric appliance.
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Description

Technical Field

[0001] The utility model relates to the technical field of power modules, in particular to a power module with a multiple protection structure. Background Technique

[0002] A power module is a power supply that can be directly mounted on a printed circuit board, and its characteristic is that it can supply power to application-specific integrated circuits (ASICs), digital signal processors (DSPs), microprocessors, memories, field-programmable gate arrays (FPGAs) and other digital or analog loads.

[0003] When the existing power module is in use, the power module is easily affected by the fluctuations of the power grid, which may lead to damage to the components inside the power supply, and then cause excessive current and voltage to damage electrical appliances. Content of the Utility Model

[0004] The purpose of the utility model is to provide a power module with a multiple protection structure to solve the problem that when the existing power module is in use, the power module is easily affected by the fluctuations of the power grid, which may lead to damage to the components inside the power supply, and then cause excessive current and voltage to damage electrical appliances as mentioned in the above background technique.

[0005] To achieve the above purpose, the utility model provides the following technical solution: A power module with a multiple protection structure, including a top cover, a protection box, heat dissipation holes and a power output interface. The motherboard is fixed inside the protection box by screws. One side of the motherboard is fixed with a limit frame. One side inside the limit frame is connected with a spring. A fuse is placed in the limit frame. One end of the spring is in contact with one end of the fuse. A fuse wire is arranged in the fuse. The top cover is fixed on the top of the protection box. One side outside the protection box is provided with a control switch. One side of the top cover close to the control switch is provided with a power input interface. The bottom of the protection box is fixed with feet.

[0006] Preferably, heat dissipation holes are opened on both sides outside the protection box. There are multiple groups of heat dissipation holes on the protection box, and the heat dissipation holes are symmetric about the central position of the protection box.

[0007] Preferably, a power overload protection module is inlaid on one side of the top of the motherboard. A resistor is inlaid at a position on the top of the motherboard close to the power overload protection module. The power overload protection module and the resistor are connected to each other by a wire. The power overload protection module, the power input interface and the control switch are connected to each other by a wire.

[0008] Preferably, a number of groups of power output interfaces are opened on one side outside the protection box. The power output interfaces are connected to the control switch, the power input interface, the power overload protection module and the resistor by wires.

[0009] Preferably, a plurality of groups of heat conducting sheets are arranged on the main board, and two groups of heat conducting sheets are arranged on the main board.

[0010] Preferably, a current overload protection module is embedded at the top of the main board, and a voltage overload protection module is embedded at a position close to the current overload protection module at the top of the main board.

[0011] Preferably, a temperature sensor is embedded at a position close to the voltage overload protection module at the top of the main board, and an inverter module is embedded at a position close to the temperature sensor at the top of the main board.

[0012] Preferably, the inverter module and the temperature sensor are connected to each other through a wire, and the temperature sensor, the fuse, the voltage overload protection module, the current overload protection module, and the resistor are connected to each other through a wire.

[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows: The power module with a multiple protection structure has a reasonable structure and the following advantages:

[0014] (1) By arranging a fuse in the limit frame, when the intensity of the flowing voltage and current is too large, the fuse in the fuse will melt, thereby disconnecting the internal circuit. And when the fuse in the fuse melts, the fuse can be conveniently taken out for replacement, thereby avoiding the damage of electrical appliances caused by the power module.

[0015] (2) By arranging a voltage overload protection module, the voltage overload protection module detects the internal voltage. When the voltage is too high, the voltage overload protection module cuts off the circuit. Similarly, the current overload protection module detects the passing current. When the current is too large, the current overload protection module disconnects the circuit. Similarly, the power overload protection module detects the power consumption of the electrical appliance. When the power is too large, the power overload protection module can also disconnect the circuit. Through the functions of multiple protections, the damage of electrical appliances is avoided. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is a front three-dimensional structural schematic diagram of the present utility model;

[0017] Figure 2 is a side three-dimensional structural schematic diagram of the present utility model;

[0018] Figure 3 is a top three-dimensional exploded structural schematic diagram of the present utility model;

[0019] Figure 4 is a front three-dimensional structural schematic diagram of the present utility model;

[0020] Figure 5 is a side three-dimensional structural schematic diagram of the present utility model.

[0021] In the figure: 1. Top cover; 2. Protection box; 3. Heat dissipation holes; 4. Power output interface; 5. Control switch; 6. Power input interface; 7. Main board; 8. Voltage overload protection module; 9. Current overload protection module; 10. Power overload protection module; 11. Resistor; 12. Temperature sensor; 13. Inverter module; 14. Fuse; 15. Limit frame; 16. Spring; 17. Heat conducting sheet; 18. Support feet. Detailed implementation mode

[0022] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0023] Please refer to Figures 1-5 , an embodiment provided by the present invention: a power module with a multiple protection structure, including a top cover 1, a protection box 2, heat dissipation holes 3 and a power output interface 4. The main board 7 is fixed inside the protection box 2 by screws. A limit frame 15 is fixed on one side of the main board 7. One side inside the limit frame 15 is connected with a spring 16. A fuse 14 is placed in the limit frame 15. One end of the spring 16 is in contact with one end of the fuse 14. A fuse is arranged in the fuse 14. The top cover 1 is fixed on the top of the protection box 2. A control switch 5 is arranged on one side outside the protection box 2. A power input interface 6 is arranged on one side of the top cover 1 close to the control switch 5. Support feet 18 are fixed on the bottom of the protection box 2;

[0024] When the intensity of the flowing voltage and current is too large, the fuse in the fuse 14 will melt, thus disconnecting the internal circuit. And when the fuse in the fuse 14 melts, the fuse 14 can be conveniently taken out for replacement, thus avoiding the damage of electrical appliances caused by the power module;

[0025] Heat dissipation holes 3 are opened on both sides outside the protection box 2. Multiple groups of heat dissipation holes 3 are arranged on the protection box 2. The heat dissipation holes 3 are symmetric about the central position of the protection box 2. A power overload protection module 10 is embedded on one side of the top of the main board 7. A resistor 11 is embedded at a position on the top of the main board 7 close to the power overload protection module 10. The power overload protection module 10 and the resistor 11 are connected to each other by a wire. The power overload protection module 10, the power input interface 6 and the control switch 5 are connected to each other by a wire;

[0026] A number of groups of power output interfaces 4 are opened on one side outside the protection box 2. The power output interfaces 4 are connected to each other by a wire with the control switch 5, the power input interface 6, the power overload protection module 10 and the resistor 11. A number of groups of heat conducting sheets 17 are arranged on the main board 7. Two groups of heat conducting sheets 17 are arranged on the main board 7;

[0027] On the top of the main board 7, a current overload protection module 9 is inlaid. At a position on the top of the main board 7 close to the current overload protection module 9, a voltage overload protection module 8 is inlaid. At a position on the top of the main board 7 close to the voltage overload protection module 8, a temperature sensor 12 is inlaid. At a position on the top of the main board 7 close to the temperature sensor 12, an inverter module 13 is inlaid;

[0028] The inverter module 13 and the temperature sensor 12 are connected to each other through wires. The temperature sensor 12, the fuse 14, the voltage overload protection module 8, the current overload protection module 9, and the resistor 11 are connected to each other through wires;

[0029] The voltage overload protection module 8 detects the internal voltage. When the voltage is too high, the voltage overload protection module 8 cuts off the circuit. Similarly, the current overload protection module 9 detects the passing current. When the current is too large, the current overload protection module 9 disconnects the circuit. Similarly, the power overload protection module 10 detects the power consumption of the electrical appliance. When the power is too large, the power overload protection module 10 can also disconnect the circuit. Through multiple protection functions, the electrical appliance is prevented from being damaged.

[0030] When the embodiment of the present application is in use, by connecting the device to the electrical appliance and turning on the power to the electrical appliance through the control of the switch 5, and then, since there is a voltage overload protection module 8, the voltage overload protection module 8 detects the internal voltage. When the voltage is too high, the voltage overload protection module 8 cuts off the circuit. Similarly, the current overload protection module 9 detects the passing current. When the current is too large, the current overload protection module 9 disconnects the circuit. Similarly, the power overload protection module 10 detects the power consumption of the electrical appliance. When the power is too large, the power overload protection module 10 can also disconnect the circuit. And since there is a fuse 14 in the limit frame 15, when the intensity of the passing voltage and current is too large, the fuse in the fuse 14 will melt, thereby disconnecting the internal circuit. And after the fuse in the fuse 14 melts, the fuse 14 can be conveniently taken out for replacement, thereby preventing the power supply module from damaging the electrical appliance. Through multiple protection functions, the electrical appliance is prevented from being damaged.

Claims

1. A power module with a multiple protection structure, characterized in that: The invention comprises a top cover (1), a protective box (2), a heat dissipation hole (3) and a power output interface (4); a mainboard (7) is fixed inside the protective box (2) by screws; a limit frame (15) is fixed on one side of the mainboard (7); a spring (16) is connected to one side of the limit frame (15); a fuse (14) is placed in the limit frame (15); one end of the spring (16) contacts one end of the fuse (14); a fuse is arranged in the fuse (14); a top cover (1) is fixed on the top of the protective box (2); a control switch (5) is arranged on one side of the outside of the protective box (2); a power input interface (6) is arranged on one side of the outside of the top cover (1) close to the control switch (5); and a support foot (18) is fixed at the bottom of the protective box (2).

2. The power module with multiple protection structures according to claim 1, characterized in that: Heat dissipation holes (3) are provided on both sides of the exterior of the protection box (2), a plurality of groups of heat dissipation holes (3) are provided on the protection box (2), and the heat dissipation holes (3) are symmetrical about the center position of the protection box (2).

3. The power module with multiple protection structures according to claim 1, characterized in that: A power overload protection module (10) is embedded on one side of the top of the mainboard (7), a resistor (11) is embedded at a position near the power overload protection module (10) on the top of the mainboard (7), the power overload protection module (10) and the resistor (11) are connected to each other via a wire, and the power overload protection module (10), the power input interface (6) and the control switch (5) are connected to each other via a wire.

4. The power module with multiple protection structures according to claim 1, characterized in that: A plurality of power output interfaces (4) are provided on one side of the exterior of the protection box (2), and the power output interfaces (4) are interconnected with the control switch (5), the power input interface (6), the power overload protection module (10) and the resistor (11) via wires.

5. The power module with multiple protection structures according to claim 1, characterized in that: A plurality of groups of heat conducting sheets (17) are arranged on the main board (7), and two groups of heat conducting sheets (17) are arranged on the main board (7).

6. The power module with multiple protection structures according to claim 1, characterized in that: A current overload protection module (9) is embedded on the top of the main board (7), and a voltage overload protection module (8) is embedded at a position close to the current overload protection module (9) on the top of the main board (7).

7. The power module with multiple protection structures according to claim 1, characterized in that: A temperature sensor (12) is embedded at a position on the top of the mainboard (7) close to the voltage overload protection module (8), and an inverter module (13) is embedded at a position on the top of the mainboard (7) close to the temperature sensor (12).

8. The power module with multiple protection structures according to claim 7, characterized in that: The inverter module (13) and the temperature sensor (12) are connected to each other via a wire, and the temperature sensor (12), the fuse (14), the voltage overload protection module (8), the current overload protection module (9), and the resistor (11) are connected to each other via a wire.