Mushroom incubator with total heat recovery device
By setting up a full heat recovery device in the mushroom incubator, the humid heat exchange between hot air and fresh air is achieved, which solves the problems of energy waste and low recovery efficiency in the prior art, and significantly improves the energy efficiency and dehumidification of the system.
Patent Information
- Application Number
- CN202421787372.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-26
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-07-26
AI Technical Summary
There are problems of energy waste and low recycling efficiency in the existing mushroom cultivation process.
A mushroom incubator with a full heat recovery device was designed. By setting up a return air outlet and an exhaust air outlet in the incubator and configuring a full heat exchanger, the humid heat exchange between hot air and fresh air is realized, and the heat energy is recycled and reused.
It effectively improves the energy efficiency and dehumidification of the system, reduces energy waste, and improves the efficiency of heat recovery, which is economical and effective.
Smart Images

Figure CN222941403U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of mushroom cultivation, and particularly relates to a mushroom culture box with a full heat recovery device. Background Art
[0002] "Mushrooms include shiitake, enoki, tea tree mushrooms, king oyster mushrooms and hericium erinaceus. Shiitake mushrooms are brown in color, white in flesh and fragrant, while enoki mushrooms are slender in shape and white or yellow in color. King oyster mushrooms are larger in size and gray in color, while tea tree mushrooms are reddish brown in color and similar in shape to shiitake mushrooms. As we all know, the cultivation of edible mushrooms has very demanding requirements on the environment. The influencing factors mainly include temperature, water, humidity, light, air, etc. The mycelium growth stage has low requirements on air, while the fruiting body growth stage must have smoother air. In addition, a large amount of heat will be generated during the mycelium cultivation process. This heat will directly enter the environment, causing waste.
[0003] Therefore, there is an urgent need for a mushroom culture box that can recycle heat, has high recycling efficiency and saves energy. Summary of the invention
[0004] In view of the above-mentioned shortcomings of the prior art, the purpose of the present invention is to provide a mushroom culture box with a full heat recovery device to solve the problems of energy waste and low recovery efficiency in the existing mushroom culture process.
[0005] In order to solve the above problems, the technical solution adopted by the utility model is:
[0006] A mushroom culture box with a total heat recovery device comprises a culture box body, characterized in that: a return air port and an exhaust air port are provided on one side of the culture box body, an air supply fan is provided at the return air port, an exhaust air fan is provided at the exhaust air port, and a total heat recovery device is arranged between the return air port and the exhaust air port; the total heat recovery device comprises a shell and a total heat exchanger for recovering moist heat and latent heat, the shell is installed on the outer wall of the culture box body, the inner cavity of the shell is divided into a first air inlet cavity, a second air inlet cavity, a first exhaust air cavity and a second exhaust air cavity which are independent of each other, the shell is provided with a fresh air inlet connected to the first air inlet cavity, a fresh air outlet connected to the second air inlet cavity, a hot air inlet connected to the first exhaust air cavity and an exhaust air outlet connected to the second exhaust air cavity; a heat exchange cavity for moist heat exchange is provided in the total heat exchanger, and the heat exchange cavity is provided with four ventilation ports which are respectively connected to the first air inlet cavity, the second air inlet cavity, the first exhaust air cavity and the second exhaust air cavity.
[0007] Preferably, the first air inlet chamber and the first air exhaust chamber are arranged side by side and separated by a first partition plate in the middle; the second air inlet chamber and the second air exhaust chamber are arranged side by side and separated by a second partition plate in the middle.
[0008] Preferably, the first partition plate and the second partition plate are respectively located on opposite sides of the total heat exchanger, the first partition plate and the second partition plate are in the same vertical plane, and the first exhaust chamber is arranged between the first air inlet chamber and the incubator body, and the second air inlet chamber is arranged between the second exhaust chamber and the incubator body.
[0009] Preferably, a thermal insulation layer is provided on the surface of the first partition plate and / or the second partition plate.
[0010] Preferably, a plurality of staggered lattice interference structures are provided in the second air inlet cavity, wherein the lattice interference structure comprises a plurality of interference protrusions which are distributed in a concentric ring array and have smooth surfaces, and the interference protrusions on the same base circle form a layer.
[0011] Preferably, the heights of the interference protrusions in the same layer are equal, and the heights of the interference protrusions in each layer gradually increase from the inside to the outside.
[0012] Preferably, a temperature detector and a humidity detector are provided at the return air outlet and / or the exhaust air outlet.
[0013] In the present application, the hot air sent out from the mushroom box is sent into the total heat exchanger through the exhaust port, the first exhaust cavity and the hot air inlet, and the fresh air from the outside is sent into the total heat exchanger through the fresh air inlet and the first air inlet cavity. The high-humidity hot air and the fresh air are subjected to heat and moisture exchange in the fresh air channel and the hot air channel of the total heat exchanger to form the recovered fresh air discharged to the outside and the cold air sent into the mushroom box. The recovered fresh air is sent back into the mushroom box through the second air inlet cavity and the return air port. In the process of flowing through the second air inlet cavity, the fresh air is respectively The dot matrix interference structure generates eddy currents, which accelerates the heat balance of recovered fresh air, so that the recovered fresh air can be delivered into the mushroom box with a stable airflow. The flow path in which the fresh air flows through the first air inlet cavity, the total heat exchanger, and the second air inlet cavity and is delivered into the mushroom box is the supply air flow path; and the cold air generated after the heat and moisture exchange with the fresh air is discharged into the outside air through the second exhaust cavity and the exhaust outlet. The flow path in which the high-humidity hot air (19 degrees RH95%) flows through the first exhaust cavity, the total heat exchanger, and the second exhaust cavity and is discharged into the outside air is the exhaust air flow path.
[0014] Compared with the prior art, the advantages of the present invention are:
[0015] 1. This technical solution is equipped with an external total heat recovery device. The hot air discharged through the exhaust port can be mixed with the fresh air from the outside through a total heat exchanger to exchange heat. The sensible heat and latent heat are recovered and then sent back into the mushroom box, which improves the energy efficiency and dehumidification capacity of the system, and is economical and effective.
[0016] 2. The recovered hot air after heat exchange is sent back into the mushroom box through the second air inlet chamber. When it flows through the lattice interference structure, eddy currents can be generated, which not only enables the airflow in the second air inlet chamber to quickly reach thermal equilibrium, avoiding the inconsistent temperature of the recovered fresh air in the second air inlet chamber affecting the mushroom cultivation, but also increases the air supply volume and improves the recovery energy efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 Shown is a structural diagram of the utility model.
[0018] Figure 2 Shown is a schematic structural diagram of a full heat recovery device in one embodiment.
[0019] Figure 3 Shown is a schematic structural diagram of a full heat recovery device in another embodiment.
[0020] In the accompanying description:
[0021] Incubator body 1, return air outlet 11, exhaust air outlet 12, air supply fan 13, exhaust air fan 14; temperature detector 15, humidity detector 16;
[0022] Total heat recovery device 2, total heat exchanger 21, shell 22, first air inlet chamber 221, second air inlet chamber 222, first air exhaust chamber 223, second air exhaust chamber 224, fresh air inlet 225, fresh air outlet 226, hot air inlet 227, exhaust outlet 228, first sub-pass partition 23, second sub-pass partition 24, lattice interference structure 25, interference protrusion 251;
[0023] Exhaust air flow path 3;
[0024] Air supply flow path 4. DETAILED DESCRIPTION
[0025] The following describes the implementation of the present application through specific examples, and those skilled in the art can easily understand other advantages and effects of the present application from the contents disclosed in this specification. The present application can also be implemented or applied through other different specific implementations, and the details in this specification can also be modified or changed in various ways based on different viewpoints and applications without departing from the spirit of the present application.
[0026] It should be noted that the process equipment or devices not specifically specified in the following embodiments are all conventional equipment or devices in the art.
[0027] In addition, it should be understood that one or more method steps mentioned in this application do not exclude the existence of other method steps before or after the combination step or the insertion of other method steps between these explicitly mentioned steps, unless otherwise specified; it should also be understood that the combination connection relationship between one or more devices / apparatuses mentioned in this application does not exclude the existence of other devices / apparatuses before or after the combination device / apparatus or the insertion of other devices / apparatuses between these two explicitly mentioned devices / apparatuses, unless otherwise specified. Moreover, unless otherwise specified, the numbering of each method step is only a convenient tool for identifying each method step, and is not intended to limit the order of arrangement of each method step or the scope of implementation of this application. Changes or adjustments in their relative relationships shall also be regarded as the scope of implementation of this application without substantial changes in the technical content.
[0028] The embodiments of the present application are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present application, and cannot be understood as limiting the present application.
[0029] In the description of the present application, it should be understood that the terms "upper", "lower", "left", "right", "inner", "outer", "axial", "circumferential", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application. In addition, features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present application, unless otherwise specified, "multiple" means two or more.
[0030] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0031] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "illustrative embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials, or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.
[0032] The present application is further described below in conjunction with specific embodiments, but the protection scope of the present application is not limited thereto.
[0033] The utility model discloses a mushroom culture box with a total heat recovery device, comprising a culture box body 1, a return air port 11 and an exhaust air port 12 are arranged on one side of the culture box body 1, an air supply fan 13 is arranged at the return air port 11, an exhaust air fan 14 is arranged at the exhaust air port 12, and a total heat recovery device 2 is arranged between the return air port 11 and the exhaust air port 12; the total heat recovery device 2 comprises a shell 22 and a total heat exchanger 21 for recovering moist heat and latent heat, the shell 22 is installed on the outer wall of the culture box body 1, and the inner cavity of the shell 22 is divided into mutually independent first An air inlet chamber 221, a second air inlet chamber 222, a first air exhaust chamber 223 and a second air exhaust chamber 224, the shell 22 is provided with a fresh air inlet 225 connected to the first air inlet chamber 221, a fresh air outlet 226 connected to the second air inlet chamber 222, a hot air inlet 227 connected to the first air exhaust chamber 223 and an exhaust outlet 228 connected to the second air exhaust chamber 224; a heat exchange chamber for wet heat exchange is provided in the total heat exchanger 21, and the heat exchange chamber is equipped with four ventilation ports, which are respectively connected to the first air inlet chamber 221, the second air inlet chamber 222, the first air exhaust chamber 223 and the second air exhaust chamber 224.
[0034] In some embodiments of the present invention, the first air inlet chamber 221 and the first air exhaust chamber 223 are arranged side by side and separated by a first partition plate 23 in the middle; the second air inlet chamber 222 and the second air exhaust chamber 224 are arranged side by side and separated by a second partition plate 24 in the middle.
[0035] In some embodiments of the present invention, the first partition plate 23 and the second partition plate 24 are respectively located on opposite sides of the total heat exchanger 21, the first partition plate 23 and the second partition plate 24 are in the same vertical plane, and the first exhaust chamber 223 is arranged between the first air inlet chamber 221 and the incubator body 1, and the second air inlet chamber 222 is arranged between the second exhaust chamber 224 and the incubator body 1.
[0036] In some embodiments of the present invention, a heat-insulating layer is provided on the surface of the first partition plate 23 and / or the second partition plate 24.
[0037] In some embodiments of the utility model, a plurality of staggered lattice interference structures 25 are provided in the second air inlet cavity 222. The lattice interference structure 25 includes a plurality of interference protrusions 251 distributed in a concentric ring array and having a smooth surface. The interference protrusions 251 on the same base circle form a layer.
[0038] In some embodiments of the utility model, the heights of the interference protrusions 251 on the same layer are equal, and the heights of the interference protrusions 251 on each layer gradually increase from the inside to the outside, so that the recovered fresh air in the second air inlet chamber 222 can generate vortices, so that the recovered fresh air can quickly reach a moisture and heat balance.
[0039] In some embodiments of the present invention, a temperature detector 15 and a humidity detector 16 are respectively provided at the return air port 11 and the exhaust air port 12 for detecting the temperature and humidity of the recovered fresh air sent into the mushroom box.
[0040] Specifically, the following table is the parameter table of the mushroom box.
[0041]
[0042] In the above table, fresh air refers to the fresh air delivered at the fresh air inlet, return air refers to the recovered fresh air after moisture and heat exchange at the return air outlet; supply air refers to the high-humidity hot air discharged through the exhaust outlet; exhaust air refers to the cold air discharged through the exhaust outlet.
[0043] In the present application, the hot air sent out from the mushroom box is sent into the total heat exchanger 21 through the exhaust port 12, the first exhaust chamber 223, and the hot air inlet 227. The fresh air from the outside is sent into the total heat exchanger 21 through the fresh air inlet 225 and the first air inlet chamber 221. The high-humidity hot air and the fresh air are subjected to heat and moisture exchange in the fresh air channel and the hot air channel of the total heat exchanger 21 to form the recovered fresh air discharged to the outside and the cold air sent into the mushroom box. The recovered fresh air is sent back into the mushroom box through the second air inlet chamber 222 and the return air port 11. In the process of flowing through the second air inlet chamber 222, the fresh air is respectively The dot matrix interference structure 25 in the second air inlet chamber 222 generates eddy currents, which accelerates the thermal balance of the recovered fresh air, so that the recovered fresh air can be delivered into the mushroom box with a stable airflow. The flow path of the fresh air flowing through the first air inlet chamber 221, the total heat exchanger 21, and the second air inlet chamber 222 in sequence and delivered into the mushroom box is the supply air flow path 4; and the cold air generated after the heat and moisture exchange with the fresh air is discharged into the outside air through the second exhaust chamber and the exhaust outlet, and the flow path of the high-humidity hot air flowing through the first exhaust chamber 223, the total heat exchanger 21, and the second exhaust chamber 224 in sequence and discharged into the outside air is the exhaust flow path 3.
[0044] The above examples are intended to illustrate the embodiments disclosed in the present utility model and should not be construed as limitations on the present utility model. In addition, the various modifications listed herein and the changes in the methods and compositions in the utility model are obvious to those skilled in the art without departing from the scope and spirit of the present utility model. Although the present utility model has been specifically described in conjunction with a variety of specific preferred embodiments of the present utility model, it should be understood that the present utility model should not be limited to these specific embodiments. In fact, various modifications as described above that are obvious to those skilled in the art to obtain the utility model should be included in the scope of the present utility model.
Claims
1. A mushroom culture box with a full heat recovery device, comprising a culture box body (1), characterized in that: A return air port (11) and an exhaust air port (12) are provided on one side of the incubator body (1); an air supply fan (13) is provided at the return air port (11); an exhaust air fan (14) is provided at the exhaust air port (12); a total heat recovery device (2) is arranged between the return air port (11) and the exhaust air port (12); the total heat recovery device (2) comprises a shell (22) and a total heat exchanger (21) for recovering moist heat and latent heat; the shell (22) is mounted on the outer wall of the incubator body (1); the inner cavity of the shell (22) is divided into a first air inlet cavity (221) and a second air inlet cavity (222) which are independent of each other. , a first exhaust cavity (223) and a second exhaust cavity (224); the shell (22) is provided with a fresh air inlet (225) connected to the first air inlet cavity (221), a fresh air outlet (226) connected to the second air inlet cavity (222), a hot air inlet (227) connected to the first exhaust cavity (223) and an exhaust outlet (228) connected to the second exhaust cavity (224); a heat exchange cavity for wet heat exchange is provided in the total heat exchanger (21), and the heat exchange cavity is provided with four ventilation openings, which are respectively connected to the first air inlet cavity (221), the second air inlet cavity (222), the first exhaust cavity (223) and the second exhaust cavity (224).
2. The mushroom culture box with a full heat recovery device according to claim 1, characterized in that: The first air inlet chamber (221) and the first air exhaust chamber (223) are arranged side by side and separated by a first partition plate (23); the second air inlet chamber (222) and the second air exhaust chamber (224) are arranged side by side and separated by a second partition plate (24).
3. The mushroom culture box with a full heat recovery device according to claim 2, characterized in that: The first partition plate (23) and the second partition plate (24) are respectively located on opposite sides of the total heat exchanger (21); the first partition plate (23) and the second partition plate (24) are in the same vertical plane; the first exhaust cavity (223) is arranged between the first air inlet cavity (221) and the incubator body (1); and the second air inlet cavity (222) is arranged between the second exhaust cavity (224) and the incubator body (1).
4. The mushroom culture box with a full heat recovery device according to claim 2, characterized in that: A heat-insulating layer is provided on the surface of the first sub-pass partition (23) and / or the second sub-pass partition (24).
5. The mushroom culture box with a full heat recovery device according to claim 1, characterized in that: A plurality of staggered dot matrix interference structures (25) are provided in the second air inlet cavity (222), wherein the dot matrix interference structure (25) comprises a plurality of interference protrusions (251) distributed in a concentric ring array and having smooth surfaces, and the interference protrusions (251) on the same base circle form a layer.
6. The mushroom culture box with a full heat recovery device according to claim 5, characterized in that: The interference protrusions (251) in the same layer have the same height, and the height of the interference protrusions (251) in each layer increases gradually from the inside to the outside.
7. The mushroom culture box with a full heat recovery device according to claim 5, characterized in that: The return air port (11) and / or the exhaust air port (12) are provided with a temperature detector (15) and a humidity detector (16).