Hot spring slurry manufacturing device
By designing a hot spring mud manufacturing device, using components such as mixing boxes and solenoid valves, the mechanized production of hot spring mud is achieved, and the problems of low manual operation efficiency and high cost in the existing technology are solved, and the degree of automation and quality stability are improved.
Patent Information
- Application Number
- CN202422160890.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-04
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-09-04
AI Technical Summary
In the manufacturing process of existing hot spring mud, manual operations are relied on, with low efficiency, high cost and lack of automation.
A hot spring mud manufacturing device is designed, including a mixing box, solenoid valve, agitator, liquid level detector, controller, human-computer interaction module, first mud pump, heating device, concentration detector and mud discharge pipeline. Through the coordinated work of these components, the mechanized production of hot spring mud is realized.
It improves the automation and manufacturing efficiency of the hot spring mud production process, reduces the degree of manual participation and cost, and ensures the stability of the hot spring mud quality.
Smart Images
Figure CN222943395U_ABST
Abstract
Description
Technical Field
[0001] The present application belongs to the technical field of hot spring equipment, and in particular to a hot spring mud manufacturing device. Background Art
[0002] Hot spring mud has many magical effects and functions. Taking a hot spring mud bath has a positive impact on skin health, inflammation relief, blood circulation, metabolism, anti-oxidation, allergy symptoms and respiratory system.
[0003] The hot spring mud in mud hot springs is naturally formed, but it is mainly artificial hot spring mud obtained by adding hot spring mud powder to water.
[0004] At present, when hot spring mud is artificially produced, hot spring mud powder is usually gradually added to the hot spring water in the hot spring pool, and then manually stirred until the mud concentration reaches an appropriate concentration, that is, a mud hot spring is obtained. It can be seen that the existing hot spring mud manufacturing process is basically completed manually, with low manufacturing efficiency and high labor costs.
[0005] Therefore, how to improve the automation level and manufacturing efficiency of the hot spring mud production process is a problem that needs to be solved urgently in this field. Utility Model Content
[0006] In view of the defects in the prior art, the purpose of this application is to provide a hot spring mud manufacturing device that can improve the degree of automation and manufacturing efficiency of the hot spring mud production process, reduce the degree of manual participation, and reduce labor costs.
[0007] In order to achieve the above objectives, this application provides the following solutions:
[0008] The present application provides a hot spring mud manufacturing device, including a frame, a mixing box, a solenoid valve, a stirrer, a liquid level detector, a controller, a human-computer interaction module, a first mud pump, a heating device, a concentration detector, a first electric valve and a mud discharge pipeline.
[0009] The mixing box is fixedly mounted on the frame, the agitator is vertically mounted in the middle of the mixing box, the liquid level detector is mounted on the mixing box, a water inlet pipe and a raw material inlet are arranged on the top of the mixing box, a mud outlet is arranged on the bottom or lower side of the mixing box, the solenoid valve is mounted on the water inlet pipe, the mud inlet of the mud discharge pipe is connected to the mud outlet, the first mud pump, the heating device and the first electric valve are mounted on the mud discharge pipe, and the heating device is located on the mud outlet side of the first mud pump, the concentration detector is mounted on the mud discharge pipe between the first mud pump and the heating device, and the first electric valve is mounted on the mud outlet side of the heating device;
[0010] The solenoid valve, the stirrer, the liquid level detector, the human-machine interaction module, the first mud pump, the first electric valve and the concentration detector are electrically connected to the controller respectively.
[0011] Preferably, the heating device is a shell and tube heat exchanger, which is vertically arranged on the right side of the mixing box and fixedly mounted on the frame.
[0012] Preferably, the top of the shell and tube heat exchanger is provided with a mud inlet, the bottom is provided with a mud outlet, the upper side wall is provided with a heating medium outlet, and the lower side wall is provided with a heating medium inlet.
[0013] Preferably, a second electric valve is provided at the heating medium inlet of the shell and tube heat exchanger, and the second electric valve is electrically connected to the controller.
[0014] Preferably, the hot spring mud manufacturing device also includes a second mud pump, a third electric valve, a filter and a mud inlet pipe. The filter, the third electric valve and the second mud pump are arranged on the left side of the mixing box and are installed on the mud inlet pipe in sequence along the mud flow direction. The mud outlet end of the mud inlet pipe is connected to the mixing box, and the second mud pump and the third electric valve are electrically connected to the controller respectively.
[0015] Preferably, the hot spring mud manufacturing device also includes an ultraviolet lamp, which is arranged in the mixing box and is electrically connected to the controller.
[0016] Preferably, a temperature sensor is installed on the mud inlet pipe at the mud outlet side of the second mud pump, and the temperature sensor is electrically connected to the controller.
[0017] Preferably, the hot spring mud manufacturing device also includes a fourth electric valve, which is installed on the mud discharge pipe and located at the mud outlet side of the heating device, and is electrically connected to the controller.
[0018] Preferably, the hot spring mud manufacturing device further comprises an electric control box, the electric control box is mounted on a frame, and the controller is disposed in the electric control box.
[0019] Preferably, the human-computer interaction module adopts a touch screen, and the touch screen is installed on the electric control box.
[0020] Due to the adoption of the above technical solution, this application has the following beneficial effects:
[0021] The present application can realize the mechanized production of hot spring mud by setting up a mixing box, a solenoid valve, an agitator, a liquid level detector, a controller, a human-computer interaction module, a first mud pump, a heating device, a concentration detector and a mud discharge pipe, effectively improve the degree of automation and manufacturing efficiency of the hot spring mud production process, reduce the degree of manual participation, reduce labor costs, and better ensure the stability of the quality of the produced hot spring mud.
[0022] Additional aspects and advantages of the present application will be given in part in the description below, and in part will become apparent from the description below, or will be learned through the practice of the present application. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the specific implementation of the present application or the technical solution in the prior art, the following is a brief introduction to the drawings required for use in the specific implementation or the prior art description. In all drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, each element or part is not necessarily drawn according to the actual scale. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can also be obtained based on these drawings without paying creative work.
[0024] Figure 1 This is a schematic diagram of the main structure of a hot spring mud manufacturing device in one embodiment of the present application;
[0025] Figure 2 yes Figure 1 A top view of
[0026] Figure 3 yes Figure 1 Right view of . DETAILED DESCRIPTION
[0027] The exemplary embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. Although the exemplary embodiments of the present disclosure are shown in the accompanying drawings, it should be understood that the present disclosure can be implemented in various forms and should not be limited by the embodiments set forth herein. On the contrary, these embodiments are provided to enable a more thorough understanding of the present disclosure and to fully convey the scope of the present disclosure to those skilled in the art.
[0028] It will be understood by those skilled in the art that, unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as those generally understood by those skilled in the art to which this application belongs. It should also be understood that terms such as those defined in general dictionaries should be understood to have meanings consistent with the meanings in the context of the prior art, and will not be interpreted with idealized or overly formal meanings unless specifically defined.
[0029] In this application, the terms "first", "second", etc. are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. In the description of this application, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0030] In addition, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0031] like Figure 1-3 As shown, the embodiment of the present application provides a hot spring mud manufacturing device, including a frame 1, a mixing box 2, a solenoid valve 3, a stirrer 4, a liquid level detector 5, a controller 6, a human-computer interaction module 7, a first mud pump 8, a heating device 9, a concentration detector 10, a first electric valve 22 and a mud discharge pipe 11,
[0032] The mixing box 2 is fixedly mounted on the frame 1, the agitator 4 is vertically mounted in the middle of the mixing box 2, the liquid level detector 5 is mounted on the mixing box 2, a water inlet pipe 20 and a raw material inlet are arranged on the top of the mixing box 2, a mud outlet is arranged on the bottom or the lower side of the mixing box 2, the solenoid valve 3 is mounted on the water inlet pipe 20, the mud inlet of the mud discharge pipe 11 is connected to the mud outlet, the first mud pump 8, the heating device 9 and the first electric valve 22 are mounted on the mud discharge pipe 11, and the heating device 9 is located on the mud outlet side of the first mud pump 8, the concentration detector 10 is mounted on the mud discharge pipe 11 between the first mud pump 8 and the heating device 9, and the first electric valve 22 is mounted on the mud outlet side of the heating device 9;
[0033] The solenoid valve 3 , the stirrer 4 , the liquid level detector 5 , the human-machine interaction module 7 , the first mud pump 8 , the first electric valve 22 and the concentration detector 10 are electrically connected to the controller 6 , respectively.
[0034] The working principle of the hot spring mud manufacturing device in this embodiment is as follows:
[0035] When in use, first connect the mud outlet of the mud discharge pipe 11 to the mud pool (mud hot spring pool) through an external pipe, connect the warm water delivery pipeline to the water inlet pipe 20, and then connect the power supply to the device. When using it for the first time, it is necessary to set the relevant working parameters (such as mud target temperature, water addition amount, hot spring mud powder addition amount, mud concentration, stirring time, etc.) according to the requirements through the human-computer interaction module 7.
[0036] When new mud needs to be made, the new mud mode is selected on the human-computer interaction module 7. After confirmation, the device starts to execute the new mud mode. The controller 6 controls the solenoid valve 3 to open, and the warm water is injected into the mixing box 2 through the water inlet pipe 20 according to the set value. After the warm water is injected into the mixing box 2, the liquid level detector 5 will detect whether it is consistent with the set value and send a signal to the controller 6 when the liquid level reaches the set value. The controller 6 controls the solenoid valve 3 to close, and the water inlet pipe 20 stops inletting water. After closing the solenoid valve 3, the agitator 4 starts. The controller 6 will prompt the user to add the amount of hot spring mud powder through the human-computer interaction module 7 according to the pre-set value. The user adds the hot spring mud powder from the raw material addition port on the top of the mixing box 2. The addition is completed After that, click the confirmation button of the human-computer interaction module 7, and the controller 6 will start stirring the mud according to the stirring time set in advance. When the stirring time is over, the controller 6 controls the first mud pump 8 and the first electric valve 22 to start, and the prepared hot spring mud is pumped out. The mud enters the mud discharge pipe 11, and the concentration detector 10 on the mud discharge pipe 11 detects whether the mud concentration meets the preset concentration value (if it does not meet the preset concentration value, the controller 6 controls the human-computer interaction module 7 to output the corresponding prompt information to remind the user to add water or hot spring mud powder). At the same time, the heating device 9 on the mud discharge pipe 11 heats the mud in the mud discharge pipe 11, so that the mud reaches the set temperature and then opens the mud outlet through the first electric valve 22 and then discharges it into the mud pool. When the mud pool does not reach the desired depth, the user can select the new mud mode to continue the above operation until it reaches the desired depth.
[0037] In summary, the hot spring mud manufacturing device in this embodiment can realize the mechanized production of hot spring mud, effectively improve the degree of automation and manufacturing efficiency of the hot spring mud production process, reduce the degree of manual participation, reduce labor costs, and better ensure the stability of the quality of the produced hot spring mud.
[0038] Specifically, in this embodiment, the controller 6 may be a single chip microcomputer or a PLC.
[0039] In one embodiment, the heating device 9 is a shell and tube heat exchanger, which is vertically arranged on the right side of the mixing box 2 and fixedly mounted on the frame 1. The shell and tube heat exchanger is a partition-type heat exchanger that uses the wall surface of the tube bundle enclosed in the shell as the heat transfer surface, and has a relatively simple structure and reliable operation.
[0040] In one embodiment, the top of the shell and tube heat exchanger is provided with a mud inlet, the bottom is provided with a mud outlet, the upper side wall is provided with a heating medium outlet (i.e., the primary heat source outlet), and the lower side wall is provided with a heating medium inlet (i.e., the primary heat source inlet). When the device is working, the prepared mud enters the shell and tube heat exchanger from the mud inlet at the top of the shell and tube heat exchanger through the mud discharge pipe 11, and is discharged from the mud outlet at the bottom of the shell and tube heat exchanger, that is, the mud flows from top to bottom in the shell and tube heat exchanger, and the heating medium (hot water, high-temperature steam, etc.) in the shell and tube heat exchanger enters the shell and tube heat exchanger from the heating medium inlet on the lower side wall of the shell and tube heat exchanger, and flows out from the heating medium outlet on the upper side wall of the shell and tube heat exchanger, that is, the flow direction of the heating medium in the shell and tube heat exchanger is from bottom to top, so that the flow direction of the mud in the shell and tube heat exchanger is opposite to the flow direction of the heating medium, which effectively improves the heating efficiency.
[0041] In one embodiment, a second electric valve 21 is provided at the heating medium inlet of the shell and tube heat exchanger, and the second electric valve 21 is electrically connected to the controller 6. When the mud in the mud discharge pipe 11 needs to be heated, the second electric valve 21 is controlled by the controller 6 to open, so that the heating medium enters the shell and tube heat exchanger to heat the mud in the mud discharge pipe 11 inside the shell and tube heat exchanger.
[0042] In one embodiment, the hot spring mud manufacturing device further includes a second mud pump 12, a third electric valve 13, a filter 14 and a mud inlet pipe 15. The filter 14, the third electric valve 13 and the second mud pump 12 are arranged on the left side of the mixing box 2 and are sequentially installed on the mud inlet pipe 15 along the mud flow direction. The mud outlet end of the mud inlet pipe 15 is connected to the mixing box 2. The second mud pump 12 and the third electric valve 13 are electrically connected to the controller 6 respectively. The hot spring mud manufacturing device further includes an ultraviolet lamp 16, which is arranged in the mixing box 2 and is electrically connected to the controller 6. A temperature sensor 17 is installed on the mud inlet pipe 15 on the mud outlet side of the second mud pump 12, and the temperature sensor 17 is electrically connected to the controller 6.
[0043] In this embodiment, by providing a second mud pump 12, a third electric valve 13, a filter 14, a mud inlet pipe 15, an ultraviolet lamp 16 and a temperature sensor 17, the mud in the mud pool can be filtered, sterilized, monitored in concentration and heated at a constant temperature in a circulating manner.
[0044] When it is necessary to keep the mud in the mud pool at a constant temperature and clean, the user can select the circulation mode on the human-computer interaction module 7, so that the mud in the mud pool can be circulated and filtered, sterilized, tested for concentration and heated at a constant temperature through the device. The specific circulation process is as follows:
[0045] After the user selects the circulation mode, the controller 6 opens the third electric valve 13 and the second mud pump 12. Under the suction force of the second mud pump 12, the mud in the mud pool enters the mud inlet pipe 15 through the external pipe connected to the suction port of the mud inlet pipe 15, and the impurities in the mud are filtered out by the filter 14 on the mud inlet pipe 15. Then the mud enters the mixing tank 2 through the mud outlet of the mud inlet pipe 15. Before entering the mixing tank 2, the temperature sensor 17 on the mud inlet pipe 15 monitors the mud temperature. The controller 6 determines whether to turn on the heating device 9 to heat the mud according to the temperature detection result. After the mud enters the mixing tank 2, the liquid level detector 5 on the mixing tank 2 detects the mud level. When the mud level reaches the preset level, the controller 6 controls the third electric valve 13 and the second mud pump 12 to close, and stops pumping mud into the mixing tank 2. When the mud level is lower than the preset level, the controller 6 controls the third electric valve 13 and the second mud pump 12 to close. When the mud pump 8 and the first electric valve 22 are in the position, the first mud pump 8 and the first electric valve 22 are controlled to be closed, and the mud is stopped from being pumped out. The third electric valve 13 and the second mud pump 12 are controlled to work. During the circulation process, the controller 6 controls the ultraviolet lamp 16 to turn on, and the ultraviolet lamp 16 in the mixing box 2 sterilizes the mud with ultraviolet light. At the same time, the agitator 4 stirs the mud. After the stirring time is over, the controller 6 controls the first mud pump 8 to start, and the prepared hot spring mud is pumped out. The mud enters the mud discharge pipe 11, and the concentration detector 10 on the mud discharge pipe 11 detects whether the mud concentration meets the preset concentration value (if not, the controller 6 controls the human-computer interaction module 7 to output the corresponding prompt information to remind the user to add water or hot spring mud powder). At the same time, the heating device 9 on the mud discharge pipe 11 heats the mud in the mud discharge pipe 11, so that the mud reaches the set temperature before being discharged into the mud pool.
[0046] In one embodiment, the hot spring mud manufacturing device also includes a fourth electric valve 18, which is installed on the mud discharge pipe 11 and located at the mud outlet side of the heating device 9, and is electrically connected to the controller 6.
[0047] In this embodiment, by providing the fourth electric valve 18, the opening and closing of the fourth electric valve 18 can be controlled by the controller 6 as needed, so that the sludge can be discharged to the sludge pool or the external sludge pool as needed.
[0048] The hot spring mud manufacturing device in this embodiment can also work in a mud discharge mode, that is, the mud in the mud pool is pumped out and discharged into an external sludge pool.
[0049] When the mud in the mud pool needs to be discharged, the mud inlet of the mud inlet pipe 15 is connected to the mud pool to be discharged, and the user selects the mud discharge mode on the human-computer interaction module 7. After confirmation, the controller 6 controls the third electric valve 13 and the second mud pump 12 to open, and the mud in the mud pool to be discharged is pumped into the mixing tank 2 through the mud inlet pipe 15. When the liquid level detector 5 detects that the mud level in the mixing tank 2 reaches the set value, the controller 6 controls the first mud pump 8 and the fourth electric valve 18 to open, and the mud in the mixing tank 2 is discharged to the external sludge pool through the mud discharge pipe 11 and the mud discharge port.
[0050] Specifically, a three-way joint is provided on the mud outlet side of the mud discharge pipe 11, the first interface of the three-way joint is connected to the mud discharge pipe, the second interface is connected to the mud discharge port, and the third interface is connected to the mud outlet. The opening and closing of the mud discharge port and the mud outlet are controlled by the fourth electric valve 18 and the first electric valve 22 respectively.
[0051] In one embodiment, the hot spring mud manufacturing device further includes an electric control box 19, which is mounted on the frame 1, and the controller 6 is disposed in the electric control box 19; the human-computer interaction module 7 is specifically a touch screen, which is mounted on the electric control box 19. In this way, the user can complete various control operations of the device on the touch screen of the electric control box 19, which is more convenient.
[0052] Those skilled in the art will appreciate that, although some embodiments herein include certain features included in other embodiments but not other features, the combination of features of different embodiments is meant to be within the scope of the present application and form different embodiments. In some instances, well-known methods, structures, and techniques are not shown in detail so as not to obscure the understanding of this specification.
[0053] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit it. Although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein by equivalents. These modifications or replacements do not deviate the essence of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the present application, and they should all be included in the scope of the claims and specification of the present application.
Claims
1. A hot spring mud manufacturing device, characterized in that: It includes a frame, a mixing box, a solenoid valve, a stirrer, a liquid level detector, a controller, a human-computer interaction module, a first mud pump, a heating device, a concentration detector, a first electric valve and a mud discharge pipeline. The mixing box is fixedly mounted on the frame, the agitator is vertically mounted in the middle of the mixing box, the liquid level detector is mounted on the mixing box, a water inlet pipe and a raw material inlet are arranged on the top of the mixing box, a mud outlet is arranged on the bottom or lower side of the mixing box, the solenoid valve is mounted on the water inlet pipe, the mud inlet of the mud discharge pipe is connected to the mud outlet, the first mud pump, the heating device and the first electric valve are mounted on the mud discharge pipe, and the heating device is located on the mud outlet side of the first mud pump, the concentration detector is mounted on the mud discharge pipe between the first mud pump and the heating device, and the first electric valve is mounted on the mud outlet side of the heating device; The solenoid valve, the stirrer, the liquid level detector, the human-machine interaction module, the first mud pump, the first electric valve and the concentration detector are electrically connected to the controller respectively.
2. The hot spring mud manufacturing device according to claim 1, characterized in that: The heating device is a shell and tube heat exchanger, which is vertically arranged on the right side of the mixing box and fixedly installed on the frame.
3. The hot spring mud manufacturing device according to claim 2, characterized in that: The top of the shell and tube heat exchanger is provided with a mud inlet, the bottom is provided with a mud outlet, the upper side wall is provided with a heating medium outlet, and the lower side wall is provided with a heating medium inlet.
4. The hot spring mud manufacturing device according to claim 3, characterized in that: A second electric valve is provided at the heating medium inlet of the shell and tube heat exchanger, and the second electric valve is electrically connected to the controller.
5. The hot spring mud manufacturing device according to claim 1, characterized in that: It also includes a second mud pump, a third electric valve, a filter and a mud inlet pipe. The filter, the third electric valve and the second mud pump are arranged on the left side of the mixing box and are installed on the mud inlet pipe in sequence along the mud flow direction. The mud outlet end of the mud inlet pipe is connected to the mixing box, and the second mud pump and the third electric valve are electrically connected to the controller respectively.
6. The hot spring mud manufacturing device according to claim 5, characterized in that: It also includes an ultraviolet lamp, which is arranged in the mixing box and is electrically connected to the controller.
7. The hot spring mud manufacturing device according to claim 5, characterized in that: A temperature sensor is installed on the mud inlet pipe at the mud outlet side of the second mud pump, and the temperature sensor is electrically connected to the controller.
8. The hot spring mud manufacturing device according to claim 1, characterized in that: It also includes a fourth electric valve, which is installed on the mud discharge pipeline and located at the mud outlet side of the heating device. The fourth electric valve is electrically connected to the controller.
9. The hot spring mud manufacturing device according to any one of claims 1 to 8, characterized in that: It also includes an electric control box, which is installed on the frame and the controller is arranged in the electric control box.
10. The hot spring mud manufacturing device according to claim 9, characterized in that: The human-computer interaction module adopts a touch screen, and the touch screen is installed on the electric control box.