Raw material mixing device for production of spray-formed aluminum alloy material

By designing a fan air supply system in the raw material mixing device for spray-formed aluminum alloy material production, the electromagnetic stirrer is blown and heat dissipated simultaneously, the problem of untimely heat dissipation in the existing devices is solved and the service life is extended.

CN222943429UActive Publication Date: 2025-06-06JIANGSU HAORAN SPRAY FORMING ALLOY
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Patent Information

Application Number
CN202421598145.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-08
Publication Date
2025-06-06
Estimated Expiration
2034-07-08

AI Technical Summary

Technical Problem

In the existing raw material mixing devices for the production of jet-formed aluminum alloy materials, the electromagnetic stirrer does not dissipate heat in time, resulting in aging of the insulation of the coil winding and a low service life.

Method used

A raw material mixing device for the production of jet-formed aluminum alloy materials is designed, and air is supplied to the arc-shaped air guide tank through a cooler, and flows into the installation chamber simultaneously through the air supply duct, so as to achieve air blowing and heat dissipation between paired electromagnetic stirrers.

Benefits of technology

It improves the heat dissipation timeliness of the electromagnetic stirrer, avoids insulation aging and damage, and extends service life.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a raw material mixing device for production of spray-formed aluminum alloy materials, which comprises a shell, a material mixing cavity arranged at the top of the shell, a pair of mounting cavities symmetrically arranged at two sides of the material mixing cavity in the shell, and electromagnetic stirrers arranged in the mounting cavities, a pair of air supply pipes inserted into the mounting cavity are symmetrically arranged at the top of the shell, and a plurality of air outlet holes communicated with the mounting cavity are formed in the bottom of the shell; an arc-shaped air guide plate is arranged at the top of the shell, a hollow arc-shaped air guide groove is formed in the arc-shaped air guide plate, an air cooler which is arranged at the top of the shell and used for supplying air to the arc-shaped air guide groove is arranged in the center of the side wall of the arc-shaped air guide plate, and a pair of air supply pipes are symmetrically arranged on the side wall of the arc-shaped air guide plate and communicate with the arc-shaped air guide groove. The heat dissipation device is reasonable in structure, timely in heat dissipation, good in heat dissipation effect and long in service life.
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Description

Technical Field

[0001] The utility model relates to a mixing device, in particular to a raw material mixing device for producing spray-formed aluminum alloy materials. Background Art

[0002] At present, spray forming is a process that uses high-pressure inert gas to atomize alloy liquid flow into fine molten droplets, which fly and cool under high-speed airflow and are deposited into blanks before they are completely solidified. It has various advantages of rapid solidification technology, such as fine grains, uniform structure, and the ability to suppress macro-segregation. Therefore, usually sufficient mixing of alloy liquid flow raw materials can make the final product quality higher. A raw material mixing device is required when producing spray-formed aluminum alloy materials.

[0003] In the prior art, when a raw material mixing device for the production of spray-formed aluminum alloy materials is used, an electromagnetic stirrer is generally used to stir and mix the raw materials when melting and mixing the raw materials. The coil winding of the electromagnetic stirrer is prone to heat up after long-term use. If the heat is not dissipated in time, the insulation of the coil winding of the electromagnetic stirrer will age and be damaged. Currently, when the electromagnetic stirrer is cooled, the paired electromagnetic stirrers cannot be cooled at the same time, resulting in the phenomenon that the insulation of the coil winding of the electromagnetic stirrer is aged and damaged due to the untimely heat dissipation, and the service life is short. Now, a raw material mixing device for the production of spray-formed aluminum alloy materials is urgently needed to solve the above-mentioned problems. Utility Model Content

[0004] In view of the deficiencies in the prior art, the purpose of the utility model is to provide a raw material mixing device for the production of spray-formed aluminum alloy materials to solve the problems raised in the above-mentioned background technology. The utility model has a reasonable structure, timely heat dissipation, good effect and long service life.

[0005] In order to achieve the above-mentioned purpose, the utility model is realized through the following technical scheme: a raw material mixing device for spray forming aluminum alloy material production, comprising:

[0006] A shell, a mixing chamber is arranged on the top of the shell, a pair of mounting chambers are symmetrically arranged on both sides of the mixing chamber inside the shell, an electromagnetic stirrer is arranged inside the mounting chamber, a pair of air supply pipes are symmetrically arranged on the top of the shell and are respectively inserted into the mounting chambers, and a plurality of air outlet holes connected to the mounting chambers are opened at the bottom of the shell;

[0007] An arc-shaped air guide plate is arranged on the top of the shell body, a hollow arc-shaped air guide groove is opened inside the arc-shaped air guide plate, an air cooler is arranged at the center position of the side wall of the arc-shaped air guide plate, and is placed on the top of the shell body and is used to supply air to the arc-shaped air guide groove. A pair of air supply pipes are symmetrically arranged on the side wall of the arc-shaped air guide plate and are connected with the arc-shaped air guide groove, and a connecting pipe is arranged between the air cooler and the arc-shaped air guide plate.

[0008] Furthermore, a hollow groove is provided inside the iron core of the electromagnetic stirrer, and a wind dispersion plate connected to the air supply pipe is arranged on the upper side of the inner wall of the installation cavity, a plurality of wind dispersion holes are provided at the bottom of the wind dispersion plate, a conical guide plate is provided at the center position of the bottom of the wind dispersion plate, a through hole connected to the wind dispersion plate is provided at the center position of the bottom of the conical guide plate, and the through hole is placed directly above the hollow groove and connected to the air outlet.

[0009] Furthermore, a cover plate for shielding the mixing chamber is arranged on the top of the shell, an arc-shaped air guide plate is placed on the outside of the cover plate, a rotating hinge is arranged at the connection between the cover plate and the shell, and a handle is arranged on the top of the cover plate.

[0010] Furthermore, a first filter screen is provided at the bottom of the shell body for shielding the air outlet, and a second filter screen is provided at the inlet end of the air cooler.

[0011] Furthermore, a discharge pipe is provided at the bottom of the shell, and a discharge valve is provided at the bottom of the discharge pipe.

[0012] Furthermore, a pair of bases are symmetrically arranged at the bottom of the shell, and the bases are convex-shaped plates.

[0013] According to the utility model, a raw material mixing device for the production of spray-formed aluminum alloy materials is used. By using a cold air blower, air is supplied to the center position of the side wall of the arc-shaped air guide plate to the inside of the arc-shaped air guide groove, and then the air flows out from a pair of air supply pipes symmetrically arranged on the side wall of the arc-shaped air guide plate to the inside of a pair of installation cavities at the same time, thereby simultaneously blowing and cooling a pair of electromagnetic stirrers. The wind that takes away the heat of the electromagnetic stirrers flows out from the air outlet holes, thereby playing the role of simultaneously blowing and cooling the paired electromagnetic stirrers, improving the timeliness of heat dissipation, avoiding aging and damage of the insulation of the electromagnetic stirrer coil winding due to untimely heat dissipation, and thus improving the service life.

[0014] The wind is evenly distributed inside the installation cavity by using an air dispersion plate, and the wind is directed to the inner wall of the installation cavity under the action of a conical guide plate, so that the side wall of the electromagnetic stirrer is centrally blown to dissipate heat and cool down the temperature, thereby accelerating the heat dissipation speed. At the same time, the hollow groove is blown to dissipate heat and cool down the inside and side wall of the electromagnetic stirrer at the same time, thereby accelerating the heat dissipation speed, improving the heat dissipation efficiency, and further improving the timeliness of heat dissipation. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Other features, objects and advantages of the present invention will become more apparent by reading the detailed description of non-limiting embodiments with reference to the following drawings:

[0016] Figure 1 A three-dimensional diagram of a raw material mixing device for producing spray-formed aluminum alloy materials according to an embodiment of the utility model;

[0017] Figure 2It is a front cross-sectional view of a raw material mixing device for producing spray-formed aluminum alloy materials according to one embodiment of the utility model;

[0018] Figure 3 According to an embodiment of the present utility model Figure 2 A magnified view of middle;

[0019] Figure 4 It is a three-dimensional diagram of the connection between the arc-shaped air guide plate and the air cooler in a raw material mixing device for production of spray-formed aluminum alloy materials according to one embodiment of the utility model;

[0020] In the figure: 1, shell; 101, base; 2, air supply duct; 3, arc-shaped air guide plate; 31, arc-shaped air guide groove; 4, air cooler; 41, connecting pipe; 42, second filter; 5, cover plate; 51, handle; 52, rotating hinge; 6, mixing chamber; 7, installation chamber; 8, electromagnetic stirrer; 81, hollow groove; 9, air outlet; 10, first filter; 11, discharge pipe; 12, discharge valve; 13, air dispersion plate; 131, air dispersion hole; 14, conical guide plate; 141, through hole. DETAILED DESCRIPTION

[0021] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0022] like Figure 1 As shown, the utility model provides a technical solution: a raw material mixing device for the production of spray-formed aluminum alloy materials, comprising:

[0023] The housing 1 has a mixing chamber 6 at the top of the housing 1, a pair of mounting chambers 7 symmetrically disposed on both sides of the mixing chamber 6, an electromagnetic stirrer 8 disposed inside the mounting chamber 7, a pair of air supply pipes 2 symmetrically disposed on the top of the housing 1 and respectively inserted into the mounting chambers 7, and a plurality of air outlet holes 9 communicating with the mounting chambers 7 are provided at the bottom of the housing 1;

[0024] A curved air guide plate 3 is arranged on the top of the shell 1, and a hollow curved air guide groove 31 is opened inside the curved air guide plate 3. A cooler 4 is arranged on the top of the shell 1 and is used to supply air to the curved air guide groove 31 at the center position of the side wall of the curved air guide plate 3. A pair of air supply pipes 2 are symmetrically arranged on the side wall of the curved air guide plate 3 and are connected with the curved air guide groove 31. A connecting pipe 41 is arranged between the cooler 4 and the curved air guide plate 3. This design uses the cooler 4 to supply air to the inside of the curved air guide groove 31 from the center position of the side wall of the curved air guide plate 3, and then flows out from the pair of air supply pipes 2 symmetrically arranged on the side wall of the curved air guide plate 3 to the inside of a pair of mounting cavities 7 at the same time, thereby simultaneously blowing and cooling a pair of electromagnetic stirrers 8, and the wind that takes away the heat of the electromagnetic stirrer 8 flows out from the air outlet, thereby playing the role of simultaneously blowing and cooling the paired electromagnetic stirrers 8, improving the timeliness of heat dissipation, and avoiding aging and damage of the insulation of the coil winding of the electromagnetic stirrer 8 due to untimely heat dissipation, thereby improving the service life.

[0025] Reference Figure 2 and Figure 3 A hollow groove 81 is provided inside the iron core of the electromagnetic stirrer 8, and a dispersing plate 13 connected to the air supply pipe 2 is provided on the upper side of the inner wall of the installation cavity 7. A plurality of dispersing holes 131 are provided at the bottom of the dispersing plate 13, and a conical guide plate 14 is provided at the center position of the bottom of the dispersing plate 13. A through hole 141 connected to the dispersing plate 13 is provided at the center position of the bottom of the conical guide plate 14. The through hole 141 is placed just above the hollow groove 81 and is connected to the air outlet 9. This design distributes the wind evenly inside the installation cavity 7 by using the dispersing plate 13, and guides the wind to the inner wall of the installation cavity 7 under the action of the conical guide plate 14, so that the side wall of the electromagnetic stirrer 8 is concentratedly blown to dissipate heat and cool down, and the heat dissipation speed is accelerated. At the same time, the hollow groove 81 is blown under the action of the through hole 141, so as to achieve the effect of simultaneous blowing, heat dissipation and cooling of the inside and side wall of the electromagnetic stirrer 8, accelerate the heat dissipation speed, improve the heat dissipation efficiency, and further improve the timeliness of heat dissipation.

[0026] Reference Figure 1 and Figure 2 A cover plate 5 for shielding the mixing chamber 6 is provided on the top of the shell 1, and the arc-shaped air guide plate 3 is placed on the outside of the cover plate 5. A rotating hinge 52 is provided at the connection between the cover plate 5 and the shell 1, and a handle 51 is provided on the top of the cover plate 5. This design uses the arc-shaped air guide plate 3. Since the arc-shaped air guide plate 3 is not a whole circle, it does not affect the force applied to the cover plate 5 through the handle 51, so that the cover plate 5 rotates around the rotating hinge 52, thereby facilitating the addition of materials into the mixing chamber 6.

[0027] Reference Figure 2 and Figure 4A first filter screen 10 for shielding the air outlet 9 is provided at the bottom of the shell 1, and a second filter screen 42 is provided at the inlet end of the air cooler 4. This design prevents external dust from entering the interior of the installation cavity 7.

[0028] Reference Figure 1 A discharge pipe 11 is provided at the bottom of the shell 1, and a discharge valve 12 is provided at the bottom of the discharge pipe 11. This design facilitates the outflow of the mixed material. A pair of bases 101 are symmetrically provided at the bottom of the shell 1. The base 101 is a convex plate. This design facilitates the support of the shell 1 by using the base 101, while preventing the discharge pipe 11 from contacting the ground.

[0029] Reference Figure 1-Figure 4 As an embodiment of the utility model: when the electromagnetic stirrer 8 needs to be cooled, the staff supplies air to the inside of the arc-shaped air guide groove 31 from the center position of the side wall of the arc-shaped air guide plate 3 by using the air cooler 4, and then flows out from a pair of air supply pipes 2 symmetrically arranged on the side wall of the arc-shaped air guide plate 3 to the inside of a pair of installation cavities 7 at the same time, and the wind is evenly distributed in the installation cavity 7 through a plurality of wind holes 131 under the action of the wind dispersion plate 13, and the wind is guided to the inner wall of the installation cavity 7 under the action of the conical guide plate 14, so as to centrally blow air to dissipate heat and cool down the side wall of the electromagnetic stirrer 8, accelerate the heat dissipation speed, and blow air to the hollow groove 81 under the action of the through hole 141, Thereby, the interior and side walls of the electromagnetic stirrer 8 are cooled by blowing air at the same time, the speed of heat dissipation is accelerated, and the heat dissipation efficiency is improved. A pair of electromagnetic stirrers 8 can be cooled by blowing air at the same time, and the wind that takes away the heat of the electromagnetic stirrer 8 flows out from the air outlet, thereby playing the role of cooling the paired electromagnetic stirrers 8 by blowing air at the same time, improving the timeliness of heat dissipation, avoiding aging and damage of the insulation of the coil winding of the electromagnetic stirrer 8 due to untimely heat dissipation, thereby improving the service life. Among them, a magnetic stirrer is placed in the mixing chamber 6, and under the action of the electromagnetic stirrer 8, the stirrer mixes and stirs the raw materials. This stirring is a prior art, which improves the practicality of the utility model.

[0030] The above shows and describes the basic principles and main features of the utility model and the advantages of the utility model. For those skilled in the art, it is obvious that the utility model is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic features of the utility model. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the utility model is limited by the attached claims rather than the above description, and it is intended to include all changes within the meaning and scope of the equivalent elements of the claims. Any figure mark in the claims should not be regarded as limiting the claims involved.

[0031] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A raw material mixing device for producing spray-formed aluminum alloy materials, comprising: A shell (1), wherein a mixing chamber (6) is arranged at the top of the shell (1), a pair of mounting chambers (7) are symmetrically arranged inside the shell (1) and are located on both sides of the mixing chamber (6), an electromagnetic stirrer (8) is arranged inside the mounting chamber (7), a pair of air supply pipes (2) are symmetrically arranged at the top of the shell (1) and are respectively inserted into the mounting chambers (7), and a plurality of air outlet holes (9) are opened at the bottom of the shell (1) and are connected to the mounting chambers (7); It is characterized in that The shell (1) is provided with an arc-shaped air guide plate (3) at the top, a hollow arc-shaped air guide groove (31) is provided inside the arc-shaped air guide plate (3), a cooling air fan (4) is provided at the center of the side wall of the arc-shaped air guide plate (3) and is placed on the top of the shell (1) and is used to supply air to the arc-shaped air guide groove (31), a pair of air supply pipes (2) are symmetrically arranged on the side wall of the arc-shaped air guide plate (3) and are connected to the arc-shaped air guide groove (31), and a connecting pipe (41) is provided between the cooling air fan (4) and the arc-shaped air guide plate (3).

2. A raw material mixing device for producing spray-formed aluminum alloy materials according to claim 1, characterized in that: A hollow groove (81) is provided inside the iron core of the electromagnetic stirrer (8); a wind dispersion plate (13) connected to the air supply pipe (2) is provided on the upper side of the inner wall of the installation cavity (7); a plurality of wind dispersion holes (131) are provided at the bottom of the wind dispersion plate (13); a conical guide plate (14) is provided at the center of the bottom of the wind dispersion plate (13); a through hole (141) connected to the wind dispersion plate (13) is provided at the center of the bottom of the conical guide plate (14); the through hole (141) is located directly above the hollow groove (81) and is connected to the air outlet (9).

3. The raw material mixing device for producing spray-formed aluminum alloy material according to claim 1, characterized in that: A cover plate (5) for shielding the mixing chamber (6) is arranged on the top of the shell (1); the arc-shaped air guide plate (3) is placed on the outside of the cover plate (5); a rotating hinge (52) is arranged at the connection between the cover plate (5) and the shell (1); and a handle (51) is arranged on the top of the cover plate (5).

4. The raw material mixing device for producing spray-formed aluminum alloy material according to claim 1, characterized in that: The bottom of the shell (1) is provided with a first filter (10) for shielding the air outlet (9), and the inlet end of the cold air blower (4) is provided with a second filter (42).

5. The raw material mixing device for producing spray-formed aluminum alloy material according to claim 1, characterized in that: A discharge pipe (11) is provided at the bottom of the housing (1), and a discharge valve (12) is provided at the bottom of the discharge pipe (11).

6. A raw material mixing device for producing spray-formed aluminum alloy materials according to claim 5, characterized in that: A pair of bases (101) are symmetrically arranged at the bottom of the shell (1), and the bases (101) are convex-shaped plates.