Flying dust prevention discharging structure for graphite nodule raw material crushing

By designing a dust-proof discharge structure including fan, air pump and filtration system, the problem of dust diffusion of powder during the crushing of graphite ball raw materials is solved, and a safer and easier to clean up is achieved.

CN222943566UActive Publication Date: 2025-06-06CHENZHOU LUTANG GRAPHITE CO LTD
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Patent Information

Application Number
CN202421449401.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-24
Publication Date
2025-06-06
Estimated Expiration
2034-06-24

AI Technical Summary

Technical Problem

During the crushing process of graphite ball raw materials, the powder is prone to spread in the air, causing operators to suffer from diseases such as "pneumoconiosis" after inhalation. At the same time, the powder is attached to the equipment and the site and is difficult to clean.

Method used

An anti-dust discharge structure including a base plate, a mounting base, a crushing box, a crushing assembly, a filter box, an air pump, a fixed bracket, annular air conduit, a gas nozzle, a gas conduit, a filter element and a fan are designed. By starting the fan and air pump, the dust in the lower part of the crushed box is pumped with the air nozzle and annular air conduit, and filtered through the filter box and filter element to prevent the diffusion of dust.

Benefits of technology

It effectively prevents the diffusion of dust from graphite powder during discharge, reduces the risk of operators inhaling powder, and simplifies the powder cleaning process, avoiding the problem of powder adhering to equipment and site.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of graphite processing, in particular to a dust raising prevention discharging structure for crushing graphite nodule raw materials. The utility model provides a dust raising prevention discharging structure for graphite nodule raw material crushing, which comprises a bottom plate, a mounting seat, a crushing box and a crushing assembly, the mounting seat is fixedly connected onto the bottom plate, the crushing box is fixedly connected to the top of the mounting seat, the crushing assembly for crushing graphite nodule raw materials is arranged on the crushing box, and the dust raising prevention discharging structure further comprises a filter box and an air pump. A filter box and an air pump are installed on the rear side of the installation base, and the output end of the air pump is connected and communicated with the filter box. By starting the fan and the air pump, when crushed graphite nodule raw materials fall down through the material crushing box to generate flying dust, the flying dust at the lower part of the material crushing box is sucked by the air nozzle, the flying dust is prevented from diffusing when the graphite nodule raw materials are discharged, and the air pump operates to suck the filter box, so that the flying dust is quickly filtered through the filter element.
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Description

Technical Field

[0001] The utility model relates to the technical field of graphite processing, in particular to a dust-proof discharging structure for graphite ball raw material crushing. Background Art

[0002] Graphite is a crystalline carbon. It is widely used in various fields due to its advantages such as light weight, high thermal conductivity, self-lubrication at high temperature, and wear resistance. Spherical graphite is made from high-quality high-carbon natural flake graphite. The graphite surface is modified through a series of processing techniques to produce graphite products shaped like ellipsoidal spheres.

[0003] When processing spherical graphite, it is usually necessary to crush the spherical graphite raw materials. When the crushed graphite raw materials are discharged, the graphite powder has a small diameter, which makes it easy for the graphite powder to diffuse in the air during discharge. After the operators inhale these graphite powders, they are prone to diseases such as "pneumoconiosis". In addition, the flying graphite powders adhere to the surrounding equipment and the site, making it difficult to clean.

[0004] Therefore, it is necessary to design a dust-proof discharging structure for graphite ball raw material crushing. Utility Model Content

[0005] In order to overcome the shortcomings that when the crushed graphite raw material is discharged, the graphite powder has a small diameter, which makes it easy for the graphite powder to diffuse in the air during discharge, and the operators are prone to develop diseases such as "pneumoconiosis" after inhaling the graphite powder, and the graphite powder flies and adheres to the surrounding equipment and the site, which is difficult to clean up. The utility model provides a dust-proof discharging structure for crushing graphite ball raw materials.

[0006] The technical scheme is as follows: a dust-proof discharging structure for crushing graphite ball raw materials, comprising a base plate, a mounting seat, a crushing box and a crushing assembly, wherein the base plate is fixedly connected to the mounting seat, the top of the mounting seat is fixedly connected to the crushing box, and a crushing assembly for crushing graphite ball raw materials is arranged on the crushing box, and also comprises a filter box, an air pump, a fixed bracket, an annular air guide pipe, an air nozzle, an air supply pipe, a filter element and a fan, a filter box and an air pump are installed on the rear side of the mounting seat, the output end of the air pump is connected and communicated with the filter box, a plurality of fixed brackets are fixedly connected to the outer side of the lower part of the crushing box along the circumferential direction, an annular air guide pipe is commonly installed on the plurality of fixed brackets, the annular air guide pipe is connected and communicated with the input end of the air pump through the air supply pipe, a plurality of air nozzles are fixedly connected and communicated with the inner side of the annular air guide pipe, a plurality of filter elements are slidingly arranged in the filter box, an air pump is installed on one side of the mounting seat, the air pump is connected and communicated with the filter box, a fan is installed on one side of the mounting seat, and the fan is communicated with the filter box.

[0007] Furthermore, the crushing assembly includes a servo motor, a crushing roller, a gear and a second protective plate. A servo motor is installed on one side of the outside of the crushing box. Two crushing rollers are rotatably arranged in the crushing box. The output shaft of the servo motor passes through the crushing box and is connected to one of the crushing rollers through a coupling. A second protective plate is installed on one side of the inside of the crushing box, and the roller shafts of the two crushing rollers pass through the second protective plate. Gears are fixed to one end of the crushing roller that passes through the second protective plate, and the two gears are meshed with each other.

[0008] Furthermore, it also includes a conveyor belt, a rotating shaft and a driving motor. Two rotating shafts are rotatably arranged on the mounting seat, and a conveyor belt is wound between the two rotating shafts. A driving motor is installed on one side of the base plate, and the output shaft of the driving motor passes through the mounting seat and is connected to one of the rotating shafts.

[0009] Furthermore, it also includes a clamping plate and a partition curtain. The clamping plate is installed on the front side of the bottom of the crushed material box, and the partition curtain is arranged on the clamping plate. The partition curtain separates the gap between the conveyor belt, the crushed material box and the mounting seat.

[0010] Furthermore, it also includes an electric slide rail, an electric slider and a sponge splint. The electric slide rails are installed on the left and right sides of the mounting seat. The electric slider is slidably arranged on the electric slide rails. Two sponge splints are fixedly connected between the sides where the two electric sliders are close to each other. The two sponge splints are respectively in contact with the front and rear sides of the partition curtain.

[0011] Furthermore, the invention also comprises hinges and a cover plate. Two hinges are installed on one side of the crushed material box, and a cover plate is installed between the two hinges. The cover plate is rotated to close the crushed material box.

[0012] Furthermore, an observation plate is also included, and the observation plates are embeddedly installed on both sides of the mounting seat.

[0013] Furthermore, a first protective plate is also included. The first protective plates are installed on both sides of the crushing roller, and the cross section of the first protective plate is arc-shaped.

[0014] The utility model has the following advantages: 1. By starting the fan and the air pump, when the crushed graphite ball raw material falls downward through the crushing box to generate dust, the air nozzle sucks the dust at the bottom of the crushing box to prevent the dust from spreading when the graphite ball raw material is discharged, and the air pump sucks the filter box to make the dust quickly pass through the filter element for filtration.

[0015] 2. The gaps between the conveyor belt, the crushing box and the mounting seat are separated by a partition curtain to prevent dust from spreading. The electric slide rail drives the sponge splint to slide up and down through the electric slider, so that the sponge splint can clean the graphite ball raw material dust on both sides to avoid a large amount of graphite ball raw material dust adhering to the partition curtain. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1It is a three-dimensional structural schematic diagram of the utility model.

[0017] Figure 2 It is a three-dimensional cross-sectional structural schematic diagram of the crushing roller, gear and conveyor belt of the utility model.

[0018] Figure 3 It is a three-dimensional cross-sectional structural schematic diagram of the mounting seat, the filter box and the guide tube of the utility model.

[0019] Figure 4 It is a three-dimensional cross-sectional structural schematic diagram of the crushing box, the filter box and the fan of the utility model.

[0020] Figure 5 It is a three-dimensional cross-sectional structural schematic diagram of the filter box, the annular air guide pipe and the air nozzle of the utility model.

[0021] Figure 6 It is a three-dimensional cross-sectional structural schematic diagram of the bottom plate, conveyor belt and driving motor of the utility model.

[0022] Figure 7 It is a three-dimensional structural schematic diagram of the partition curtain, the electric slide rail and the electric slider of the utility model.

[0023] Figure 8 It is a three-dimensional structural schematic diagram of the electric slide rail, electric slider and sponge splint of the utility model.

[0024] Fig. 9 The utility model is a three-dimensional cross-sectional structural schematic diagram of the crushing box, hinge and cover plate.

[0025] In the above drawings: 1: base plate, 2: mounting base, 3: crushing box, 4: servo motor, 5: crushing roller, 6: first protective plate, 7: second protective plate, 8: gear, 9: filter box, 10: air pump, 11: fixed bracket, 12: annular air guide pipe, 13: air nozzle, 14: air supply pipe, 15: filter element, 16: fan, 17: conveyor belt, 1701: rotating shaft, 18: driving motor, 19: clamping plate, 20: partition curtain, 21: electric slide rail, 22: electric slider, 23: sponge splint, 24: hinge, 25: cover plate, 26: observation plate. DETAILED DESCRIPTION

[0026] Reference to an embodiment herein means that a particular feature, structure, or characteristic described in conjunction with the embodiment may be included in at least one embodiment of the present invention. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.

[0027] Example 1: A dust-proof discharging structure for graphite ball raw material crushing, see Figure 1 , Figure 4 and Figure 5 As shown, it includes a bottom plate 1, a mounting seat 2, a crushing box 3 and a crushing assembly. The mounting seat 2 is fixedly connected to the bottom plate 1 by welding, and the crushing box 3 is fixedly connected to the top of the mounting seat 2 by welding. Observation panels 26 are embedded and installed on both sides of the mounting seat 2. The falling of the graphite ball raw material in the mounting seat 2 can be observed through the observation panels 26. The crushing assembly for crushing the graphite ball raw material is provided on the crushing box 3. The filter box 9 and the air pump 10 are installed on the rear side of the mounting seat 2 by bolt connection. The output end of the air pump 10 is connected and communicated with the filter box 9. A plurality of fixed brackets 11 are fixedly connected to the outer side of the mounting base 2 along the circumferential direction, and an annular air duct 12 is commonly installed on the plurality of fixed brackets 11. The annular air duct 12 is connected and communicated with the input end of the air pump 10 through an air delivery pipe 14. A plurality of air nozzles 13 are fixedly connected and communicated with the inner side of the annular air duct 12. A plurality of filter elements 15 are slidingly arranged in the filter box 9. The filter elements 15 can be taken out for replacement by sliding the filter elements 15. An air pump 10 is installed on one side of the mounting base 2, and the air pump 10 is connected and communicated with the filter box 9. A fan 16 is installed on the front side of the left portion of the mounting base 2, and the fan 16 is communicated with the filter box 9.

[0028] See also Figure 2 and Figure 3 As shown, the crushing assembly includes a servo motor 4, a crushing roller 5, a gear 8 and a second protective plate 7. The servo motor 4 is installed on the left side of the crushing box 3 by bolt connection. Two crushing rollers 5 are rotatably arranged in the crushing box 3. The output shaft of the servo motor 4 passes through the crushing box 3 and is connected to the crushing roller 5 on the rear side through a coupling. First protective plates 6 are installed on both sides of the crushing roller 5. The cross-section of the first protective plate 6 is arc-shaped. The crushing roller 5 rotates between the two first protective plates 6. The first protective plate 6 can reduce the gap between the crushing roller 5 and the inner wall of the crushing box 3, so as to facilitate the crushing of the graphite ball raw material. The second protective plate 7 is installed on the right side of the crushing box 3, and the roller shafts of the two crushing rollers 5 pass through the second protective plate 7. One end of the crushing roller 5 passing through the second protective plate 7 is fixedly connected with a gear 8 by a key connection, and the two gears 8 are meshed with each other.

[0029] When the graphite ball raw material needs to be crushed, the servo motor 4 is started first, and the output shaft of the servo motor 4 drives one of the crushing rollers 5 to rotate. The two crushing rollers 5 are meshed and driven by the gear 8, so that the two crushing rollers 5 rotate in opposite directions. Then, the graphite ball raw material is added into the crushing box 3, and the two crushing rollers 5 rotate in opposite directions to crush the graphite ball raw material. At the same time, the fan 16 and the air pump 10 are started. The air pump 10 sucks the gas under the crushing box 3 through the air pipe 14 and the annular air guide pipe 12. When the crushed graphite When the ball raw material falls downward through the crushing box 3 and generates dust, the air nozzle 13 sucks the dust at the bottom of the crushing box 3 to prevent the dust from spreading when the graphite ball raw material is discharged. The dust enters the filter box 9 through the air nozzle 13, the annular air guide pipe 12 and the air supply pipe 14. The air pump 10 operates to suck the filter box 9, so that the dust quickly passes through the filter element 15 for filtration. The graphite ball raw material dust is adsorbed on the filter element 15, and the filtered air is discharged through the fan 16. When the graphite ball raw material stops discharging, the air pump 10 and the fan 16 are turned off.

[0030] Example 2: Based on Example 1, refer to Figure 2 and Figure 6 As shown, it also includes a conveyor belt 17, a rotating shaft 1701 and a driving motor 18. Two rotating shafts 1701 are rotatably arranged on the mounting seat 2, and the conveyor belt 17 is wound between the two rotating shafts 1701. The driving motor 18 is installed on the right side of the front of the base plate 1 by bolt connection, and the output shaft of the driving motor 18 passes through the mounting seat 2 and is connected to the left end of the rotating shaft 1701 on the front side.

[0031] When the graphite ball raw material falls downward through the crushing box 3, the drive motor 18 is started, and the output shaft of the drive motor 18 drives the rotating shaft 1701 to rotate, and the rotating shaft 1701 drives the conveyor belt 17 to rotate, and the graphite ball raw material falls on the conveyor belt 17, and the conveyor belt 17 transports the graphite ball raw material, which is convenient for the next step of processing of the graphite ball raw material.

[0032] See also Figure 5 and Figure 6 As shown, it also includes a clamping plate 19 and a dividing curtain 20. The clamping plate 19 is installed on the front side of the bottom of the crushed material box 3 by bolt connection. The dividing curtain 20 is arranged on the clamping plate 19. The dividing curtain 20 separates the gap between the conveyor belt 17, the crushed material box 3 and the mounting base 2.

[0033] See also Figure 6-Figure 8 As shown, it also includes an electric slide rail 21, an electric slider 22 and a sponge splint 23. The electric slide rails 21 are installed on the left and right sides of the mounting base 2 by bolt connection. The electric slider 22 is slidably arranged on the electric slide rail 21. Two sponge splints 23 are fixedly connected between the sides of the two electric sliders 22 that are close to each other by bolt connection. The two sponge splints 23 are respectively in contact with the front and rear sides of the partition curtain 20.

[0034] When the graphite ball raw material falls on the conveyor belt 17, dust is generated. The gap between the conveyor belt 17, the crushing box 3 and the mounting seat 2 is separated by the partition curtain 20 to prevent the dust from spreading. When too much graphite ball raw material dust is attached to the partition curtain 20, the electric slide rail 21 is started. The electric slide rail 21 drives the sponge splint 23 to slide up and down through the electric slider 22, so that the sponge splint 23 cleans the graphite ball raw material dust on both sides to avoid a large amount of graphite ball raw material dust attached to the partition curtain 20.

[0035] See also Fig. 9 As shown, hinges 24 and cover plates 25 are also included. Two hinges 24 are installed on the rear side of the crusher box 3 by bolt connection. A cover plate 25 is installed between the two hinges 24. A handle is installed on the front side of the cover plate 25. The cover plate 25 can be rotated conveniently by holding the handle. The cover plate 25 is rotated to close the crusher box 3.

[0036] When the graphite ball raw material needs to be crushed, the cover plate 25 is first rotated upward with the hinge 24 as the axis to open the crushing box 3, and then the graphite ball raw material is added into the crushing box 3, and then the cover plate 25 is rotated downward with the hinge 24 as the axis to close the crushing box 3, thereby preventing dust from overflowing the crushing box 3 when the graphite ball raw material is crushed.

[0037] The above embodiments are only for illustrating the technical concept and features of the utility model, and their purpose is to enable people familiar with the technology to understand the content of the utility model and implement it accordingly, and they cannot be used to limit the protection scope of the utility model. Any equivalent changes or modifications made according to the spirit of the utility model should be included in the protection scope of the utility model.

Claims

1. A dust-proof discharging structure for crushing graphite ball raw materials, comprising a bottom plate (1), a mounting seat (2), a crushing box (3) and a crushing assembly, wherein the bottom plate (1) is fixedly connected to the mounting seat (2), the top of the mounting seat (2) is fixedly connected to the crushing box (3), and the crushing box (3) is provided with a crushing assembly for crushing graphite ball raw materials, characterized in that: The invention also comprises a filter box (9), an air pump (10), a fixed bracket (11), an annular air guide pipe (12), an air nozzle (13), an air delivery pipe (14), a filter element (15) and a fan (16). The filter box (9) and the air pump (10) are installed on the rear side of the mounting seat (2). The output end of the air pump (10) is connected to and communicates with the filter box (9). A plurality of fixed brackets (11) are fixedly connected to the outer side of the lower part of the crushed material box (3) along the circumferential direction. An annular air guide pipe (12) is installed on the plurality of fixed brackets (11). The annular air guide pipe (12) is connected and communicated with the input end of the air pump (10) through the air delivery pipe (14); a plurality of air nozzles (13) are fixedly connected and communicated with the inner side of the annular air guide pipe (12); a plurality of filter elements (15) are slidably arranged in the filter box (9); an air pump (10) is installed on one side of the mounting seat (2); the air pump (10) is connected and communicated with the filter box (9); a fan (16) is installed on one side of the mounting seat (2); and the fan (16) is communicated with the filter box (9).

2. The dust-proof discharging structure for graphite ball raw material crushing according to claim 1 is characterized in that: The crushing assembly comprises a servo motor (4), a crushing roller (5), a gear (8) and a second protective plate (7). The servo motor (4) is installed on one side of the outside of the crushing box (3). Two crushing rollers (5) are rotatably arranged in the crushing box (3). The output shaft of the servo motor (4) passes through the crushing box (3) and is connected to one of the crushing rollers (5) through a coupling. The second protective plate (7) is installed on one side of the inside of the crushing box (3), and the roller shafts of the two crushing rollers (5) pass through the second protective plate (7). One end of the crushing roller (5) passing through the second protective plate (7) is fixedly connected to a gear (8), and the two gears (8) are meshed with each other.

3. The dust-proof discharging structure for graphite ball raw material crushing according to claim 1 is characterized in that: The utility model also comprises a conveyor belt (17), a rotating shaft (1701) and a driving motor (18); two rotating shafts (1701) are rotatably arranged on the mounting seat (2); a conveyor belt (17) is wound between the two rotating shafts (1701); a driving motor (18) is installed on one side of the bottom plate (1); and an output shaft of the driving motor (18) passes through the mounting seat (2) and is connected to one of the rotating shafts (1701).

4. The dust-proof discharging structure for graphite ball raw material crushing according to claim 1 is characterized in that: It also comprises a clamping plate (19) and a partition curtain (20). The clamping plate (19) is installed on the front side of the bottom of the crushed material box (3). The partition curtain (20) is arranged on the clamping plate (19). The partition curtain (20) separates the gap between the conveyor belt (17), the crushed material box (3) and the mounting seat (2).

5. The dust-proof discharging structure for graphite ball raw material crushing according to claim 4 is characterized in that: The electric slide rail (21), the electric slider (22) and the sponge clamp (23) are also included. The electric slide rail (21) is installed on both the left and right sides of the mounting seat (2). The electric slider (22) is slidably arranged on the electric slide rail (21). Two sponge clamps (23) are fixedly connected between the sides of the two electric sliders (22) close to each other. The two sponge clamps (23) are respectively in contact with the front and rear sides of the partition curtain (20).

6. The dust-proof discharging structure for graphite ball raw material crushing according to claim 1 is characterized in that: It also comprises hinges (24) and a cover plate (25). Two hinges (24) are installed on one side of the crushed material box (3). The cover plate (25) is installed between the two hinges (24). The cover plate (25) is rotated to close the crushed material box (3).

7. The dust-proof discharging structure for graphite ball raw material crushing according to claim 1 is characterized in that: It also includes an observation plate (26), and the observation plates (26) are embeddedly installed on both sides of the mounting seat (2).

8. The dust-proof discharging structure for graphite ball raw material crushing according to claim 1 is characterized in that: It also comprises a first protective plate (6), which is installed on both sides of the inside of the crushing roller (5), and the cross section of the first protective plate (6) is arc-shaped.