Steel purline forming machine with adjustable hole distance

By designing adjustable stamping components, the problem of the inability to flexibly adjust the punching spacing of traditional steel purlin forming machines is solved, and the flexible adjustment of stamping head spacing is achieved, which improves the flexibility and convenience of the forming machine.

CN222944290UActive Publication Date: 2025-06-06杭州万达钢结构有限公司
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Patent Information

Application Number
CN202421919268.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-08
Publication Date
2025-06-06
Estimated Expiration
2034-08-08

AI Technical Summary

Technical Problem

The punching devices of traditional steel purlin molding machines usually use a fixed configuration, which makes the punching spacing unable to be flexibly adjusted and cannot meet the stamping requirements of purlins of different specifications. They need to frequently replace molds or use different models of equipment.

Method used

A hole-distance adjustable steel purlin forming machine is designed, using adjustable stamping components, including a fixture, stamping seat, base and multiple sets of stamping heads. The movement of stamping seat and stamping heads is driven by the cylinder, and combined with the use of scale lines and fasteners, the spacing of stamping heads is achieved.

Benefits of technology

It realizes flexible adjustment of stamping head spacing, improves the flexibility and convenience of the stamping process, meets the stamping needs of purlins of different specifications, and reduces the frequency of mold replacement and the limitations of equipment use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a pitch-adjustable steel purline forming machine, which comprises a stamping component arranged on a frame for forming a steel purline, the stamping component comprises a fixing frame, a stamping seat and a base, the base is fixed on the frame, and the stamping seat is fixed on the frame. The stamping seat is arranged above the base, is driven by an air cylinder arranged at the top of the fixing frame to move downwards along the direction of the base below, and comprises a first seat body, a second seat body and a plurality of groups of stamping heads arranged between the first seat body and the second seat body in a sliding manner; the second seat body is arranged below the first seat body in a sliding mode through a plurality of sets of sliding rods arranged on the first seat body in a sliding mode and adaptive compressed springs arranged on the outer sides of the sliding rods in a sleeving mode, a sliding groove is formed in the side wall of the first seat body, a plurality of sets of connecting rods are arranged in the sliding groove in a sliding mode, and scale marks with adaptive lengths are correspondingly arranged above the sliding groove. The other end of the punching head is connected with the head end of the corresponding punching head arranged on the first base body in a sliding mode, and the tail end of the punching head is arranged in an adaptive groove body formed in the second base body.
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Description

Technical Field

[0001] The utility model relates to the technical field of steel purlin production and processing, in particular to a steel purlin forming machine with adjustable hole spacing. Background Art

[0002] Steel purlins are made by hot-rolled plates and cold-bent. They have the advantages of thin walls, light weight, excellent cross-sectional performance and high strength. Common steel purlins include Z-shaped steel purlins and C-shaped steel purlins. Steel purlins are secondary load-bearing components in the roof structure system. They transfer the roof load to the steel frame and are also widely used in steel structure projects such as wall beams.

[0003] At present, in the production process of steel purlins, an integrated forming machine is usually used for the forming process of steel purlins. At the same time, in order to meet different installation requirements, the steel material in the early stage of steel purlin forming usually needs to be pre-treated by punching or grooving. However, the traditional steel purlin forming machine still has certain shortcomings in the punching process, that is, most punching devices usually adopt a fixed configuration, which makes it impossible to flexibly adjust the punching spacing. Purlins of different specifications have different stamping requirements. In order to meet different stamping requirements, it is usually necessary to replace the mold multiple times or use different types of equipment, resulting in certain usage limitations. Utility Model Content

[0004] The utility model aims to provide a steel purlin forming machine with adjustable hole spacing, which can conveniently adjust different hole spacings to meet different stamping requirements and improve the convenience and flexibility of use.

[0005] The technical solution adopted by the utility model to solve the above problems is:

[0006] The cam is secured to the base and is adapted to engage the cams of the machine tool when the cam is engaged with the spring, and the cams are secured to the base with the springs being secured to the base when the cams are engaged.

[0007] Further: the first seat body adopts a symmetrical structure, and the slide grooves, scale lines and multiple groups of connecting rods in the slide grooves on its side walls are adapted to the seat structure of the first seat body and are distributed on both sides of the seat body, and the multiple groups of punching heads slidingly arranged thereon are adapted to the seat structure of the first seat body and are distributed in double rows, and the second seat body below the first seat body has two groups of grooves adapted thereto.

[0008] Furthermore: the second seat body below the first seat body is arranged in two groups with a split structure, the two groups of second seat bodies are arranged at intervals, and the corresponding first seat bodies are provided with separation grooves with equal intervals below.

[0009] Further: the multiple groups of connecting rods distributed on both sides of the first seat body and slidably arranged in the slide grooves are passed through the slide grooves at both ends and placed on the separation grooves, and the connecting rods at the corresponding positions are connected through connecting parts arranged on the rod body. The connecting parts include a sleeve, and the sleeve is slidably arranged at one end of the connecting rod on one side and connected to the second compression spring sleeved on the outer side of the connecting rod. The corresponding end of the other side connecting rod is provided with a connecting part adapted to the sleeve.

[0010] Furthermore: a plurality of positioning rods are distributed around the punching seat, and a plurality of positioning grooves adapted to the plurality of positioning rods are provided on the base.

[0011] Further: the connection positions of the multiple groups of connecting rods slidingly arranged in the slide groove on the side wall of the first seat body and the head end of the punching head are all provided with multiple groups of mounting seats adapted to the punching head, and the head end of the punching head is rotatably arranged on the mounting seats at the corresponding positions to fix it.

[0012] Compared with the prior art, the utility model has the following advantages and effects:

[0013] The utility model discloses a steel purlin forming machine with adjustable hole spacing. Compared with the stamping device on the traditional steel purlin forming machine, the specific structural setting of this stamping assembly can facilitate the spacing adjustment between multiple groups of stamping heads according to different stamping requirements. At the same time, in conjunction with the scale lines arranged on the first seat body and the fasteners arranged on one end of the connecting rod connected to the head end of the stamping head, the positioning accuracy of the multiple groups of stamping heads can be further improved, while reducing unnecessary influence on the stamping effect caused by the shaking or offset of the stamping heads. In addition, the multiple groups of stamping heads slidably arranged on the first seat body can be adjusted on the first seat body according to the seat structure adapted to the first seat body, and the spacing between adjacent stamping heads can also be adapted and adjusted with equal spacing or unequal spacing to meet the different stamping requirements of purlins of different specifications and improve flexibility and convenience during use. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1It is a schematic diagram of the structure of the stamping assembly of the utility model embodiment.

[0015] Figure 2-6 It is a partial enlarged view of the stamping assembly of the embodiment of the utility model.

[0016] Figure numbers: steel purlin 100, fixing frame 1, cylinder 11, punching seat 2, first seat body 21, slide groove 211, scale line 212, separation groove 213, second seat body 22, groove body 221, punching head 23, slide rod 24, compression spring 241, positioning rod 25, base 3, positioning groove 31, connecting rod 4, pointer 41, fastener 42, connecting part 43, mounting seat 44, connecting part 5, sleeve 51, second compression spring 52. DETAILED DESCRIPTION

[0017] The present invention will be further described in detail below with reference to the accompanying drawings and through examples. The following examples are provided to explain the present invention, but the present invention is not limited to the following examples.

[0018] See also Figure 1-3 The present embodiment relates to a hole-pitch adjustable steel purlin 100 forming machine, comprising a stamping assembly arranged on a frame for forming the steel purlin 100, the stamping assembly comprising a fixed frame 1, a stamping seat 2 and a base 3, the base 3 being fixed on the frame, the stamping seat 2 being placed above the base 3 and driven to move downward along the direction of the base 3 below by a cylinder 11 arranged on the top of the fixed frame 1, the stamping seat 2 comprising a first seat body 21, a second seat body 22 and a plurality of stamping heads 23 slidably arranged therebetween, the second seat body 22 being moved by the first seat body 21 Multiple groups of sliding rods 24 and matching compression springs 241 sleeved on their outer sides are slidably arranged below the first seat body 21. A slide groove 211 is arranged on the side wall of the first seat body 21. Multiple groups of connecting rods 4 are slidably arranged in the slide groove 211, and a scale line 212 of matching length is arranged above the corresponding slide groove 211. A pointer 41 and a fastener 42 are arranged at one end of the connecting rod 4, and the other end is connected to the head end of the corresponding punch head 23 slidably arranged on the first seat body 21. The tail end of the punch head 23 is placed in the matching groove 221 opened on the second seat body 22.

[0019] Specifically in the present embodiment, the steel purlin 100 can be conveyed along the base 3 of the stamping assembly on the machine body through a conveying mechanism with a conventional structure on a conventional machine body for forming the steel purlin 100. The stamping assembly can perform a stamping process on a specific stamping position on the steel purlin 100. Specifically, the cylinder 11 on the fixed frame 1 works to push the stamping seat 2 to move downward. Under the push of the cylinder 11, the bottom of the second seat body 22 of the stamping seat 2 contacts the surface of the steel purlin 100. The first seat body 21 can continue to move downward along the second seat body 22 below under the push of the cylinder 11 through the multiple groups of sliding rods 24 slidably arranged thereon and the adaptor compression springs 241 sleeved on the outer side, while driving the sliding device 24 on the first seat body 21. The multiple groups of punching heads 23 are moved downward, and the tail end of the punching head 23 moves downward along the adapting groove 221 provided on the second seat body 22, and contacts the surface of the steel purlin 100 on the base 3. At the same time, under the push of the cylinder 11, the punching head 23 continues to move downward and penetrates the base 3 of the corresponding groove 221 structure, thereby realizing the stamping process of adapting the shape of the punching head 23 to the corresponding stamping position of the steel purlin 100 on the base 3. In the early stage of stamping, the punching heads 23 slidably provided on the first seat body 21 can be adapted in corresponding numbers according to specific usage requirements, and are connected with the connecting rods 4 slidably provided in the slide groove 211 of the first seat body 21 connected to the head end of the corresponding punching head 23. For details, please refer to Figure 2 As shown, by toggling one end of the connecting rod 4 or the punching head 23 having the pointer 41 and the fastener 42, the connecting rod 4 drives the punching head 23 to move to different positions in the slide groove 211 of the first seat body 21. At the same time, during the movement of the punching head 23, the pointer 41 provided at one end of the connecting rod 4 can correspond to the specific position of the scale line 212 on the side wall of the first seat body 21, and the spacing between the multiple groups of punching heads 23 can be adjusted according to the specific punching requirements. In addition, when the specific punching position corresponding to each group of punching heads 23 is adjusted, the punching head 23 can be pressed by rotating the pointer 41 as shown in FIG. Figure 3The fastener 42 provided at one end of the connecting rod 4 is used to adjust and fasten the connecting rod 4 and its punch head 23 at the corresponding position of the first seat body 21 to realize the stamping process between different hole spacings. Compared with the stamping device on the traditional steel purlin 100 forming machine, the specific structural setting of this stamping assembly can facilitate the adjustment of the spacing between multiple groups of punch heads 23 according to different stamping requirements, and at the same time cooperate with the scale line 212 provided on the first seat body 21 and the fastener provided at one end of the connecting rod 4 connected to the head end of the punch head 23. 42, can further improve the positioning accuracy of multiple groups of punch heads 23, while reducing unnecessary influence on the punching effect caused by the shaking or deviation of the punch heads 23. In addition, the multiple groups of punch heads 23 slidably arranged on the first seat body 21 can be adjusted on the first seat body 21 according to the seat structure adapted to the first seat body 21, and the spacing between adjacent punch heads 23 can also be adjusted with equal spacing or non-equal spacing to meet the different stamping requirements of purlins of different specifications, thereby improving flexibility and convenience during use.

[0020] See also Figure 4 The first seat body 21 adopts a symmetrical structure, and the slide grooves 211, scale lines 212 and multiple groups of connecting rods 4 in the slide grooves 211 on its side walls are adapted to the seat structure of the first seat body 21 and are distributed on both sides of the seat body, and the multiple groups of punching heads 23 slidably arranged thereon are adapted to the seat structure of the first seat body 21 and are distributed in double rows. The grooves 221 provided on the second seat body 22 below the first seat body 21 are adapted to have two groups of adapting seat structures of the first seat body 21 with a symmetrical structure, cooperate with the slide grooves 211, scale lines 212 and multiple groups of connecting rods 4 distributed on the side walls on both sides of the seat body, and can respectively adjust the multiple groups of punching heads 23 distributed in double rows on the first seat body 21 to corresponding positions, and can realize double-row punching and staggered punching, so that this type of stamping seat 2 can meet different stamping requirements and improve adaptability and flexibility in use.

[0021] The second seat body 22 below the first seat body 21 is arranged in two groups by a split structure, and the two groups of second seat bodies 22 are arranged at intervals, and the corresponding first seat body 21 is provided with separation grooves 213 with equal intervals below. Figure 4 As shown in the figure, the second seat body 22 arranged in this way, the spacing formed between the two sets of second seat bodies 22 can be targeted at the raw material of the steel purlin 100 and the specific shape structure after forming, as shown in the figure Figure 1 The "J"-shaped steel purlin 100 structure shown in the figure, and its corresponding plate structure can smoothly pass through the separation groove 213 between the two groups of second base bodies 22 and below the first base body 21, thereby ensuring the stability of the stamping process while further improving its applicability and practicality.

[0022] See also Figure 5 The multiple groups of connecting rods 4 distributed on both sides of the first seat body 21 and slidably arranged in the sliding grooves 211 are penetrated into the sliding grooves 211 at both ends and placed on the separation grooves 213. The connecting rods 4 at the corresponding positions are connected by connecting members 5 arranged on the rod body. The connecting member 5 includes a sleeve 51. The sleeve 51 is slidably arranged at one end of the connecting rod 4 on one side and is connected to a second compression spring 52 sleeved on the outer side of the connecting rod 4. The corresponding end of the connecting rod 4 on the other side is provided with a connecting portion 43 of the sleeve 51. The corresponding connecting rods 4 on the first seat body 21 can be connected and separated through the connecting member 5. Specifically, the sleeve 51 on the connecting rod 4 on one side can be connected to the sleeve 51 on the connecting rod 4 on the other side by sliding. The connecting part 43 is in contact with each other, and the connecting part 43 adopts a threaded structure of an adaptable sleeve 51. The sleeve 51 can be rotated and placed on the connecting part 43 so that the connecting rods 4 on both sides at the corresponding positions are connected, so as to realize the unified position adjustment of the two groups of punching heads 23 at the corresponding positions distributed in double rows. At the same time, if the connection needs to be disconnected, the sleeve 51 can be rotated to separate it from its connecting part 43. The sleeve 51 returns to the initial position under the action of the compression spring 241. Specifically, according to different usage requirements, the corresponding connecting parts 5 on the connecting rod 4 can be used to connect and separate the double-row distributed punching heads 23 to realize double-row equal spacing or double-row staggered stamping processes. It has high adaptability to use and meets different stamping requirements.

[0023] The punching seat 2 is also surrounded by a plurality of positioning rods 25, and the base 3 is provided with a plurality of positioning grooves 31 adapted to the plurality of positioning rods 25. Figure 1 As shown in the figure, the multiple groups of positioning rods 25 can move downward along the fixed frame 1 and be placed in the corresponding positioning grooves 31 on the base 3 during the stamping process of the stamping seat 2. The arrangement of the multiple groups of positioning rods 25 and the positioning grooves 31 can further improve the stability of the stamping seat 2 during the stamping process, effectively reduce the adverse effects of the stamping process caused by the shaking or deviation of the stamping seat 2, ensure the accuracy of the stamping position and further improve the stamping effect.

[0024] See also Figure 6 The connection positions of the multiple groups of connecting rods 4 slidingly arranged in the slide groove 211 on the side wall of the first seat body 21 and the head end of the punching head 23 are all provided with multiple groups of mounting seats 44 adapted to the punching head 23. The head end of the punching head 23 is rotatably arranged on the mounting seat 44 at the corresponding position to fix it. The head end of the punching head 23 and the mounting seat 44 can be rotatably connected with the adaptive threaded structure, thereby facilitating the installation, disassembly and replacement of the punching head 23. The punching head 23 of corresponding shape and adaptive size can be replaced according to different stamping requirements, thereby improving the flexibility and convenience during use.

[0025] The above contents described in this specification are merely examples of the present utility model. Those skilled in the art of the present utility model may make various modifications or additions to the specific embodiments described, or replace them in similar ways, as long as they do not deviate from the contents of the present utility model specification or exceed the scope defined in the claims, they shall all fall within the protection scope of the present utility model.

Claims

1. A hole-pitch adjustable steel purlin forming machine, comprising a punching assembly arranged on a frame for forming steel purlins, characterized in that: The stamping assembly includes a fixed frame, a stamping seat and a base, the base is fixed on the frame, the stamping seat is placed above the base and is driven to move downward along the direction of the base below by a cylinder arranged on the top of the fixed frame, the stamping seat includes a first seat body, a second seat body and multiple groups of stamping heads slidably arranged therebetween, the second seat body is slidably arranged below the first seat body through multiple groups of sliding rods slidably arranged on the first seat body and matching compression springs sleeved on the outer side thereof, a slide groove is arranged on the side wall of the first seat body, multiple groups of connecting rods are slidably arranged in the slide groove and scale lines of matching lengths are arranged above the corresponding slide grooves, a pointer and a fastener are arranged at one end of the connecting rod, and the other end is connected to the head end of the corresponding stamping head slidably arranged on the first seat body, and the tail end of the stamping head is placed in an matching groove body opened on the second seat body.

2. The hole-pitch adjustable steel purlin forming machine according to claim 1, characterized in that: The first seat body adopts a symmetrical structure, and the slide grooves, scale lines and multiple groups of connecting rods in the slide grooves on its side walls are adapted to the seat structure of the first seat body and are distributed on both sides of the seat body, and the multiple groups of punching heads slidingly arranged thereon are adapted to the seat structure of the first seat body and are distributed in double rows, and the second seat body below the first seat body has two groups of grooves adapted thereto.

3. The hole-pitch adjustable steel purlin forming machine according to claim 2, characterized in that: The second seat bodies below the first seat bodies are arranged in two groups with a split structure, the two groups of second seat bodies are arranged at intervals, and separation grooves with equal intervals are opened below the corresponding first seat bodies.

4. The hole-pitch adjustable steel purlin forming machine according to claim 3, characterized in that: The multiple groups of connecting rods distributed on both sides of the first seat body and slidably arranged in the sliding grooves are passed through the sliding grooves at both ends and placed on the separation grooves. The connecting rods at the corresponding positions are connected through connecting parts arranged on the rod body. The connecting parts include a sleeve. The sleeve is slidably arranged at one end of the connecting rod on one side and is connected to the second compression spring sleeved on the outside of the connecting rod. The corresponding end of the other side connecting rod is provided with a connecting part adapted to the sleeve.

5. The hole-pitch adjustable steel purlin forming machine according to claim 1, characterized in that: A plurality of positioning rods are distributed around the punching seat, and a plurality of positioning grooves adapted to the plurality of positioning rods are arranged on the base.

6. The hole-pitch adjustable steel purlin forming machine according to claim 1, characterized in that: The connection positions of the multiple groups of connecting rods slidingly arranged in the sliding groove of the side wall of the first seat body and the head end of the punching head are all provided with multiple groups of mounting seats adapted to the punching head, and the head end of the punching head is rotatably arranged on the mounting seats at the corresponding positions to fix it.